CN202791116U - Constant power heating hose - Google Patents

Constant power heating hose Download PDF

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Publication number
CN202791116U
CN202791116U CN 201220431096 CN201220431096U CN202791116U CN 202791116 U CN202791116 U CN 202791116U CN 201220431096 CN201220431096 CN 201220431096 CN 201220431096 U CN201220431096 U CN 201220431096U CN 202791116 U CN202791116 U CN 202791116U
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heating
hose
layer
line
constant power
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李俊川
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Zhongshan Jingcheng Mechanical And Electrical Equipment Co Ltd
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Abstract

本实用新型公开了恒功率伴热软管,包括软管本体,其特征在于:所述软管本体的管壁中设有发热层,沿软管本体的管腔中心线方向且于发热层中间或者是发热层上面,设有至少一组电源线并且按同一缠绕方向,而且相同间距连续缠绕,沿相交方向还以等间隔的距离连续缠绕有至少一组发热丝,所述电源线由“零”线与“火”线构成。本实用新型能够实现伴热软管的远距离输送,同时减少生产备料时多规格的现状,降低生产制造成本。

Figure 201220431096

The utility model discloses a constant power heating hose, including a hose body, characterized in that: a heating layer is arranged in the tube wall of the hose body, and at least one group of power lines are arranged along the center line direction of the tube cavity of the hose body and in the middle of the heating layer or on the heating layer, and are continuously wound in the same winding direction and at the same spacing, and at least one group of heating wires are continuously wound at equal intervals along the intersecting direction, and the power lines are composed of a "zero" line and a "live" line. The utility model can realize the long-distance transportation of the heating hose, and at the same time reduce the current situation of multiple specifications during production and preparation, and reduce the production cost.

Figure 201220431096

Description

恒功率伴热软管Constant power heating hose

技术领域 technical field

本实用新型涉及输送软管技术领域,具体说是一种电加热恒功率伴热软管的技术。The utility model relates to the technical field of conveying hoses, in particular to a technology for electrically heating constant power heating hoses.

背景技术 Background technique

目前常用的软管有很多,一般都是用于输送天然气或者水等,这些软管均适用于常温下的气体或者液体的输送,但是对于一些在常温或者低温状态下早粘状或者固态的物料则往往起不到输送的作用,例如:原油,沥青,糖果,所以这个时候就需要对输送管进行加热处理,使输送软管内部具备一定的温度,这样才能成功的进行物料的输送,常用的加热方式有以下几种:蒸汽隔层硬管加热,在软管上面缠绕发热丝等等,但这些方式都会造成大量的能量浪费,及温度的不稳定,而且会产生一定的安全隐患,使用起来性能极不稳定。现有的方式没办法准确地控制输送管的发热功率,这样就会导致生产伴热软管时,要备用多种规格的发热带,以适用各种不同功率设备的需求。另外,因为大部分设备的加热电压是恒定的,当使用发热丝加热时,根据功率的计算公式P=U2/R,电压的输出值是一定的,软管越长,发热丝的电阻R就越大,这样整个加热功率就会越来越小,所以,这种方式是不适合远距离输送的。There are many commonly used hoses at present, and they are generally used to transport natural gas or water. It often does not play the role of transportation, such as: crude oil, asphalt, candy, so at this time, it is necessary to heat the conveying pipe to make the inside of the conveying hose have a certain temperature, so that the material can be successfully conveyed. Commonly used There are several kinds of heating methods: heating with steam interlayer hard tube, winding heating wire on the hose, etc., but these methods will cause a lot of energy waste, and temperature instability, and will cause certain safety hazards. Performance is extremely unstable. There is no way to accurately control the heating power of the delivery pipe in the existing method, which will lead to the need to reserve heating tapes of various specifications to meet the needs of various power equipment when producing heat tracing hoses. In addition, because the heating voltage of most equipment is constant, when using the heating wire to heat, according to the power calculation formula P=U2/R, the output value of the voltage is constant, the longer the hose, the resistance R of the heating wire will be The larger the heating power is, the smaller the heating power will be. Therefore, this method is not suitable for long-distance transmission.

发明内容 Contents of the invention

本实用新型的目的是提供一种恒功率伴热软管,能够实现伴热软管的远距离输送,同时减少生产备料时,多规格的现状,降低生产制造成本。The purpose of the utility model is to provide a constant power heat tracing hose, which can realize the long-distance transportation of the heat tracing hose, and at the same time reduce the current situation of multiple specifications during production and preparation, and reduce the manufacturing cost.

下面通过以下技术方案来实现:Realize below through following technical scheme:

一种恒功率伴热软管,包括软管本体,其特征在于:所述软管本体的管壁中设有发热层,沿软管本体的管腔中心线方向且在发热层里面设有至少一组电源线并且按同一方向间距连续缠绕,沿软管本体的管腔中心线方向且在发热层里面还设有至少一组发热丝并且按同一方向间距连续缠绕,所述发热丝与电源线相交。A constant power heating hose, comprising a hose body, characterized in that: a heating layer is provided in the tube wall of the hose body, and at least A set of power cords is continuously wound in the same direction, and at least one set of heating wires is arranged along the centerline of the lumen of the hose body and inside the heating layer, and is continuously wound in the same direction. intersect.

所述间距为相同的间隔距离。The spacing is the same separation distance.

所述电源线由“零”线与“火”线构成。The power line is composed of a "zero" line and a "live" line.

所述“零”线与“火”线设置有一组,或两组,或者三组以上。The "zero" line and the "fire" line are arranged in one set, or two sets, or more than three sets.

所述软管本体的管壁结构是自管腔向外依次设置耐温层、抗压层、第一绝缘层、所述发热层、第二绝缘层和保温保护层。The tube wall structure of the hose body is that a temperature-resistant layer, a pressure-resistant layer, a first insulating layer, the heating layer, a second insulating layer and a thermal insulation protection layer are sequentially arranged from the lumen outward.

本实用新型与现有技术相比具有以下优点。Compared with the prior art, the utility model has the following advantages.

通过本实用新型的技术方案,本实用新型所述恒功率伴热软管的结构由里到外为:耐温层、耐压层、第一绝缘层、发热层、第二绝缘层和保温保护层。本实用新型所述恒功率伴热软管发热层采用编织网的技术,即把1组或者多组电源线如“零”线与“火”线按同一缠绕方向、相同间距连续编织在发热层上,另外,将1组或者多组发热丝以跟“零”“火”线相交的方向等间距连续缠绕在发热层上,这样编织后,在1组“零”“火”线之间,就会有一段联接“零”“火”线的发热丝,通过电流导通后就会发热,这一段叫做发热单元10,发热单元10的发热丝电阻可以设置,而且在发热层上的发热单元10之间的间隔我们也可以控制,并且设置间隔相同,这样就可以实现恒功率发热。同时,根据公式P=U2/R,电阻R一定,在并联电路中,只要保持总电流不超过极限,在低电压U下面就可以实现远距离伴热输送。同时也可以让伴热软管跟设备的适应性更强,只要在正常工作电压下就可以兼容使用伴热软管。由此可见,本实用新型所述恒功率伴热软管,能够实现伴热软管的远距离输送,同时减少生产备料时多规格的现状,降低生产制造成本。Through the technical solution of the utility model, the structure of the constant power heat tracing hose described in the utility model from inside to outside is: temperature-resistant layer, pressure-resistant layer, first insulating layer, heating layer, second insulating layer and heat preservation protection layer. The heating layer of the constant power heating hose described in the utility model adopts the technology of weaving mesh, that is, one or more groups of power lines such as "zero" line and "fire" line are continuously woven on the heating layer according to the same winding direction and the same distance In addition, one or more groups of heating wires are continuously wound on the heating layer at equal intervals in the direction intersecting with the "zero" and "hot" wires. After weaving in this way, between one group of "zero" and "hot" wires, There will be a section of heating wire connected to the "zero" and "fire" line, which will generate heat after the current is turned on. This section is called the heating unit 10. The resistance of the heating wire of the heating unit 10 can be set, and the heating unit on the heating layer We can also control the interval between 10, and set the same interval, so that constant power heating can be achieved. At the same time, according to the formula P=U2/R, the resistance R is constant. In the parallel circuit, as long as the total current does not exceed the limit, long-distance heat tracing transmission can be realized under the low voltage U. At the same time, it can also make the heat tracing hose more adaptable to the equipment, as long as the heat tracing hose is compatible with the normal working voltage. It can be seen that the constant power heating hose described in the utility model can realize the long-distance transportation of the heating hose, reduce the current situation of multiple specifications during production and material preparation, and reduce the manufacturing cost.

附图说明 Description of drawings

图1为本实用新型恒功率伴热软管立体图;Fig. 1 is a perspective view of the utility model constant power heating hose;

图2为本实用新型恒功率伴热软管侧视图。Fig. 2 is a side view of the utility model constant power heating hose.

具体实施方式 Detailed ways

下面结合附图对本实用新型恒功率伴热软管作进一步详细描述。The constant power heating hose of the utility model will be further described in detail below in conjunction with the accompanying drawings.

如图1、图2,本实用新型恒功率伴热软管,包括软管本体,在软管本体的管壁中设有发热层4,沿软管本体的管腔中心线方向且于发热层上面,设有至少一组电源线并且按同一缠绕方向,而且相同间距连续缠绕,沿相交方向还以等间隔的距离连续缠绕有至少一组发热丝9,发热丝9与电源线是相交的,使发热丝9通过电源线施加电流而导电发热。电源线由“零”线7与“火”线8构成。电源线即“零”线与“火”线设置有一组,或两组,或者三组以上。软管本体的管壁结构是:自管腔向外即由里到外依次设置为耐温层1、耐压层2、第一绝缘层3、发热层4、第二绝缘层5和保温保护层6。As shown in Fig. 1 and Fig. 2, the constant power heating hose of the present invention includes a hose body, and a heating layer 4 is arranged in the tube wall of the hose body, along the direction of the centerline of the lumen of the hose body and on the heating layer Above, there is at least one set of power cords and they are continuously wound in the same winding direction and at the same distance, and at least one set of heating wires 9 are continuously wound at equal intervals along the intersecting direction, and the heating wires 9 intersect with the power cords. Make the heating wire 9 apply current through the power line to conduct heat. The power line is made of "zero" line 7 and "fire" line 8. The power line, that is, the "zero" line and the "fire" line are provided with one group, or two groups, or more than three groups. The tube wall structure of the hose body is: from the lumen to the outside, that is, from the inside to the outside, it is sequentially arranged as a temperature-resistant layer 1, a pressure-resistant layer 2, a first insulating layer 3, a heating layer 4, a second insulating layer 5 and heat preservation protection. Layer 6.

下面更详细描述如下:It is described in more detail below:

本实用新型所述恒功率伴热软管是在发热层4的中间或者是发热层4的上面采用纺织网的技术,即把1组或者多组电源“零”“火”线按同一缠绕方向,相同间距连续缠绕在发热层上,另外,将1组或者多组发热丝以跟“零”“火”线相交的方向等间距连续缠绕在发热层上,这样编织后,在1组“零”“火”线之间,就会有一段联接“零”“火”线的发热丝,通过电流导通后就会发热,这一段叫做发热单元10,发热单元10的发热丝电阻可以设置,而且在发热层上的发热单元10之间的间隔我们也可以控制,并且设置间隔相同,这样就可以实现恒功率发热。同时,根据公式P=U2/R,电阻R一定,在并联电路中,只要保持电流不超过极限,在低电压U下面就可以实现远距离伴热输送。同时也可以让伴热软管跟设备的适应性更强,只要在正常工作电压下就可以兼容使用伴热软管。由此可见,本实用新型所述恒功率伴热软管,能够实现伴热软管的远距离输送,同时减少生产备料时多规格的现状,降低生产制造成本。The constant power heating hose described in this utility model adopts the technology of textile mesh in the middle of the heating layer 4 or above the heating layer 4, that is, one or more groups of power supply "zero" and "hot" wires are wound in the same winding direction , the same pitch is continuously wound on the heating layer. In addition, one or more groups of heating wires are continuously wound on the heating layer at equal intervals in the direction intersecting with the "zero" and "hot" wires. Between the "hot" wires, there will be a heating wire connected to the "zero" and "hot" wires, which will generate heat after the current is turned on. This section is called the heating unit 10, and the heating wire resistance of the heating unit 10 can be set. Moreover, we can also control the intervals between the heating units 10 on the heating layer, and set the intervals to be the same, so that constant power heating can be realized. At the same time, according to the formula P=U2/R, the resistance R is constant. In the parallel circuit, as long as the current does not exceed the limit, long-distance heat tracing transmission can be realized under the low voltage U. At the same time, it can also make the heat tracing hose more adaptable to the equipment, as long as the heat tracing hose is compatible with the normal working voltage. It can be seen that the constant power heating hose described in the utility model can realize the long-distance transportation of the heating hose, reduce the current situation of multiple specifications during production and material preparation, and reduce the manufacturing cost.

Claims (5)

1.一种恒功率伴热软管,包括软管本体,其特征在于:所述软管本体的管壁中设有发热层,沿软管本体的管腔中心线方向且在发热层里面设有至少一组电源线并且按同一方向间距连续缠绕,沿软管本体的管腔中心线方向且在发热层里面还设有至少一组发热丝并且按同一方向间距连续缠绕,所述发热丝与电源线相交。1. A constant power heat tracing hose, comprising a hose body, characterized in that: a heating layer is provided in the tube wall of the hose body, and a heating layer is arranged along the centerline direction of the lumen of the hose body and inside the heating layer. There are at least one set of power cords and they are continuously wound at intervals in the same direction, and at least one set of heating wires are arranged along the centerline of the lumen of the hose body and inside the heating layer and are continuously wound at intervals in the same direction. Power lines intersect. 2.根据权利要求1所述的恒功率伴热软管,其特征在于:所述间距为相同的间隔距离。2. The constant power heating hose according to claim 1, characterized in that: the distances are the same distance. 3.根据权利要求2所述的恒功率伴热软管,其特征在于:所述电源线由“零”线与“火”线构成。3. The constant power heating hose according to claim 2, characterized in that: the power line is composed of a "zero" line and a "hot" line. 4.根据权利要求3所述的恒功率伴热软管,其特征在于:所述“零”线与“火”线设置有一组,或两组,或者三组以上。4. The constant power heating hose according to claim 3, characterized in that there are one set, two sets, or more than three sets of the "zero" line and the "hot" line. 5.根据权利要求1或2或3或4所述的恒功率伴热软管,其特征在于:所述软管本体的管壁结构是自管腔向外依次设置耐温层、耐压层、第一绝缘层、所述发热层、第二绝缘层和保温保护层。5. The constant power heating hose according to claim 1 or 2 or 3 or 4, characterized in that: the wall structure of the hose body is that a temperature-resistant layer and a pressure-resistant layer are sequentially arranged from the lumen to the outside , the first insulating layer, the heating layer, the second insulating layer and the thermal insulation protection layer.
CN 201220431096 2012-08-28 2012-08-28 Constant power heating hose Expired - Fee Related CN202791116U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105636257A (en) * 2016-03-16 2016-06-01 华能无锡电热器材有限公司 Electric tracing pipe with uniform thermal field
CN108799649A (en) * 2018-08-22 2018-11-13 河北泽邦塑胶科技有限公司 From heating floating oil hose and its invariable power heating tape preparation method
CN114165732A (en) * 2021-12-15 2022-03-11 深圳市晶诚高科技有限公司 Electrothermal flexible feeding tube and manufacturing method of electrothermal flexible feeding tube

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105636257A (en) * 2016-03-16 2016-06-01 华能无锡电热器材有限公司 Electric tracing pipe with uniform thermal field
CN108799649A (en) * 2018-08-22 2018-11-13 河北泽邦塑胶科技有限公司 From heating floating oil hose and its invariable power heating tape preparation method
CN108799649B (en) * 2018-08-22 2023-08-22 河北泽邦塑胶科技有限公司 Self-heating floating oil delivery hose and preparation method of constant-power heating belt thereof
CN114165732A (en) * 2021-12-15 2022-03-11 深圳市晶诚高科技有限公司 Electrothermal flexible feeding tube and manufacturing method of electrothermal flexible feeding tube

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EE01 Entry into force of recordation of patent licensing contract

Assignee: Shenzhen Jingcheng Hi Tech Co., Ltd.

Assignor: Li Junchuan

Contract record no.: 2014440000142

Denomination of utility model: Constant-power heat tracing hose

Granted publication date: 20130313

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Record date: 20140409

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Address after: 528400 workshop No. 15, Daling industrial area, Daling village, Torch Development Zone, Guangdong, Zhongshan

Patentee after: Zhongshan Jingcheng Mechanical and Electrical Equipment Co., Ltd.

Address before: Xiamen City, Fujian province 361004 Wo Road, Siming District Building Room 503 No. 1120-3

Patentee before: Li Junchuan

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Addressee: Li Junchuan

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CF01 Termination of patent right due to non-payment of annual fee