The utility model content
In order to solve the problems of the technologies described above, the utility model provides a kind of edge polisher, can the Effective Raise operating efficiency.
In order to achieve the above object, the utility model provides a kind of edge polisher, comprising:
One base;
One is used for the slideway of the free down sliding of carrying workpiece, is arranged on the described base, and described slideway inclination becomes a predetermined angular with horizontal plane;
One is used in the free down sliding process of workpiece, and workpiece is carried out the edging mechanism that edging is processed, and is arranged on the described slideway.
Preferably, described edge polisher also comprises: a supporting bracket, and an end of described supporting bracket is fixed on the described base, and the other end of described supporting bracket and described slideway are flexibly connected.
Preferably, the length of described supporting bracket is adjustable.
Preferably, described edge polisher also comprises: one is used for the fixed support of fixing described slideway, is flexibly connected with described supporting bracket.
Preferably, described edge polisher also comprises: one be used for to collect the scrap slot of the leftover pieces that workpiece forms when edging is processed, be connected with described edging mechanism.
Preferably, described workpiece is free down sliding in described slideway, gapped existence between described slideway and the described workpiece.
Preferably, described edging mechanism comprises: the motor that cutting tool and the described cutting tool of driving rotate.
Preferably, the inwall of the cutting face of described cutting tool and described slideway is in same plane.
Preferably, described cutting tool is alloy saw blade or milling cutter.
Preferably, described slideway comprises: many backstays, described many backstays are arranged the passage that is formed for carrying the free down sliding of described workpiece.
As shown from the above technical solution, embodiment of the present utility model has following beneficial effect:
(1) cooperation by slideway and edging mechanism realizes that the automatic edging of workpiece is processed, can the Effective Raise operating efficiency;
(2) workpiece need not to drive workpiece movable by conveyer by action of gravitation free down sliding on slideway, effectively reduces manufacturing cost and the installation cost of edge polisher;
(3) all operations are all finished at a space line, and time shaft and spatial axes have been realized unification, effectively save time, and increase work efficiency;
(4) collect the leftover pieces that workpiece forms by scrap slot when edging is processed, can realize closed matereial cycle, avoid dust pollution.
The specific embodiment
For the purpose, technical scheme and the advantage that make the utility model embodiment is clearer, below in conjunction with embodiment and accompanying drawing, the utility model embodiment is done in further detail explanation.At this, the utility model be used for is explained in illustrative examples of the present utility model and explanation, but not as to restriction of the present utility model.
Shown in Fig. 1 ~ 2, the edge polisher in the present embodiment comprises:
One base 1;
One is used for the slideway 2 of the free down sliding of carrying workpiece, is arranged on the base 1, and these slideway 2 inclinations become a predetermined angular with horizontal plane;
One is used in the free down sliding process of workpiece, and workpiece is carried out the edging mechanism 3 that edging is processed, and is arranged on the slideway 2.
In the present embodiment, this base 1 is used for ground way 2 and edging mechanism 3.As shown in Figure 1, this base 1 can adopt I-shaped structure, and improving the stability of base 1, and traditional base patterns that adopt 4 fulcrums, hence one can see that more, the base 1 in the present embodiment simple in structure, the use that can save material.What certainly can understand is not limit in the present embodiment the concrete structure of base 1.
Continuation is referring to 1 and Fig. 2, and slideway 2 tilts and becomes a predetermined angle theta with horizontal plane, by with slideway 2 inclinations, can be so that workpiece can be under action of gravitation, and free down sliding on slideway 2, and need not to drive workpiece movable by conveyer.
In the present embodiment, above-mentioned free down sliding refers to that workpiece is subject under the action of gravitation, down sliding on the inclined plane that slideway 2 forms.
Suppose that workpiece is under the effect of gravity G, along the inclined-plane down sliding that slideway 2 forms, being subject to ambient influnence in the process of sliding has following relation:
F
Resistance=μ * G * cos θ
The resistance that workpiece is subject to when being free to slide downwards is F
Resistance
μ is the coefficient of friction between workpiece and the slideway;
θ is the angle of slideway 2 and horizontal plane, and suitable angle theta can be controlled the initial velocity of workpiece, and can adjust the acceleration that workpiece adds man-hour.
In the present embodiment, normally carry out in order to ensure the edging processing of workpiece, need to satisfy following condition:
F
DriveF
Cut+ F
Resistance
F
Drive=μ * G * sin θ is the power of gravity G driving workpiece down sliding;
F
CutFor edging mechanism carries out edging when processing to workpiece, the cutting force that workpiece is applied
By the slideway 2 of present embodiment medium dip, can be so that workpiece under the effect of gravity G, along the inclined-plane down sliding of slideway 2 formation, and in the process of downward slip, carries out the edging processing by edging mechanism to workpiece.
Continuation is referring to Fig. 1, and this edge polisher also comprises: a supporting bracket 4, and an end of supporting bracket 4 is fixed on the base 1, and the other end of supporting bracket 4 and slideway 2 are flexibly connected.By the mode that is flexibly connected, can realize further that predetermined angle theta can adjust as the case may be, for example according to the weight of workpiece, adjust predetermined angle theta, the requirement of workpiece initial velocity when processing to satisfy edging.
In the present embodiment, by with the tie point of supporting bracket 4 with slideway 2, be arranged on the center of gravity vicinity that is positioned at slideway 2 and edging mechanism 3 integral body, the mode that namely adopts center of gravity to support improves the reliability of supporting bracket 4.
In the present embodiment, have elevating function in order to realize this edge polisher, the length of this supporting bracket 4 is adjustable, and what certainly can understand is not limit in the present embodiment the concrete structure of this supporting bracket 4.
Referring to Fig. 2, edge polisher also comprises: one is used for the fixed support 6 of ground way 2, is flexibly connected with supporting bracket 4.
In the present embodiment, in order to realize closed matereial cycle, avoid dust pollution, this edge polisher also can comprise: one be used for to collect the scrap slot (not shown) of the leftover pieces that workpiece forms when edging is processed, this scrap slot can be connected with edging mechanism 3.
Referring to Fig. 3, workpiece 5 when slideway 2 interior free down sliding, gapped existence between slideway 2 and the workpiece 5.As shown in the figure, workpiece 5 has following four kinds of forms in by slideway 2:
Form (1): workpiece A dextrorotation, have contact at 1 with the left side of slideway 2, contact with 1 on the right side of slideway 2;
Form (2): the right subsides of workpiece B, contactless with the left side of slideway 2, entirely contact with the right side of slideway 2;
Form (3): the left subsides of workpiece C, with the left side of slideway 2 full the contact arranged, contactless with the right side of slideway 2;
Form (4): workpiece D is left-handed, has contact at 1 with the left side of slideway 2, has contact at 1 with the right side of slideway 2;
Because workpiece 5 is when slideway 2 interior free down sliding, gapped existence between slideway 2 and the workpiece 5, so that this workpiece 5 is in sliding process, what adopt is the locate mode of floating, if the processing dimension tolerance of workpiece 5 is n ± 0.2mm, if the glade plane space between slideway 2 and the workpiece 5 is set position 0.1mm
Following two kinds of situations are arranged so:
<1〉in the situation of form (1) and form (4), its machining tolerance is 0.2mm,
<2〉in the situation of form (2) and form (3), its machining tolerance is 0.1mm.
Again because, the cutting tool in the inwall of slideway 2 and the edging mechanism 3 is in the same plane, the passage that forms so just can satisfy the requirement of workpiece 5 free down slidings, can satisfy again the requirement that workpiece 5 is located.Under the effect of slideway 2, the surface of workpiece 5 can not interfere with cutting tool, does not have to add the industrial injury appearance, reduces the generation of defective products.
In the present embodiment, be by edging mechanism 3 in the process of workpiece down sliding, workpiece 5 is carried out edging processes, the mode that is cutting that namely adopts, this moving cutting refers to, workpiece under the motion state of non-chucking, the high-speed cutting of implementation.
Continuation is referring to Fig. 3, and edging mechanism 3 comprises: the motor 32 that cutting tool 31 and driving cutting tool 31 rotate.
In the present embodiment, this cutting tool 31 can be selected saw blade or milling cutter, and for example preferred dimension is the saw blade of 4 inch 40 tooth, and the material of this saw blade can be selected carbide alloy, and generally, the material hardness of this cutting tool 31 is much larger than the material of workpiece.What certainly can understand is not limit in the present embodiment the motion mode of this cutting tool 31.
As illustrated in fig. 1 and 2, this slideway 2 comprises: many backstays, these many backstays can be arranged and be formed for the passage that workpiece slides.
In the present embodiment, workpiece can be along passage 2, and continuously motion one by one forms part flow.If with workpiece alinement in the space of abnormity, and flow, workpiece only has a kind of possibility, is exactly in identical locus, and the space attribute that has is identical.In this case, several straight lines that form by several key points just can form designated lane, retrain.
In the present embodiment, utilize the method for key point constraint, 6 frees degree of special-shaped workpiece are limited in one are formed by key point, in the passage that retrains by backstay.Workpiece can only with specific form, be slided along the passage that designs under action of gravitation.Because the coefficient of sliding friction of backstay is very little, after workpiece was placed to the material loading position of backstay formation, under action of gravitation, workpiece can leave original position immediately, and the material loading position is remained without work status.Can form the free of discontinuities material loading thus, form part flow.
As shown from the above technical solution, embodiment of the present utility model has following beneficial effect:
(1) cooperation by slideway and edging mechanism realizes that the automatic edging of workpiece is processed, can the Effective Raise operating efficiency;
(2) workpiece need not to drive workpiece movable by conveyer by action of gravitation free down sliding on slideway, effectively reduces manufacturing cost and the installation cost of edge polisher;
(3) all operations are all finished at a space line, and time shaft and spatial axes have been realized unification, effectively save time, and increase work efficiency;
(4) collect the leftover pieces that workpiece forms by scrap slot when edging is processed, can realize closed matereial cycle, avoid dust pollution.
The above only is preferred embodiment of the present utility model; should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.