CN202779712U - Longitudinal double-layer superposition type electromagnetic complex induction device for metal casting - Google Patents
Longitudinal double-layer superposition type electromagnetic complex induction device for metal casting Download PDFInfo
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- CN202779712U CN202779712U CN 201220282368 CN201220282368U CN202779712U CN 202779712 U CN202779712 U CN 202779712U CN 201220282368 CN201220282368 CN 201220282368 CN 201220282368 U CN201220282368 U CN 201220282368U CN 202779712 U CN202779712 U CN 202779712U
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- magnetic conduction
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Abstract
The utility model discloses a longitudinal double-layer superposition type electromagnetic complex induction device for metal casting. The longitudinal double-layer superposition type electromagnetic complex induction device for the metal casting comprises an outer shell, a main coil and a cooling jacket. The main coil and the cooling jacket are both arranged inside the outer shell, the cooling jacket is arranged below the main coil, and cooling water is arranged inside the cooling jacket. An upper auxiliary magnetic coil is further arranged above the main coil, a lower auxiliary magnetic coil is arranged below the main coil, and the inner end of the upper auxiliary magnetic coil forms an induced angle of 0 degree to 45 degrees with the perpendicular direction from top to bottom. Due to the fact that the auxiliary magnetic coils are added, the effective magnetic flow passing through fluid metal is greatly increased, magnetic force is strengthened, forging of steel, iron, copper, aluminum and other metal can be achieved, the application range of the electromagnetic complex induction device in the metal casting is expanded, and the field of metal electromagnetic casting is promoted to develop.
Description
Technical field
The utility model relates to a kind of electromagnetism composite sensing device for metal casting, relates in particular to a kind of vertical double-layer overlapped for metal casting and adds electromagnetism composite sensing device.
Background technology
Electromagnetic casting is generally adopted in metal casting, and its principle is by coil electricity being produced magnetic force, make liquid metal form the cylinder that partly suspends, below the liquid metal namely coil below spray water quench, be the liquid metal curing molding.Because casting machine drags bed die and descends with certain speed, so can form continuous casting.Because liquid metal is at the constraint compacted under of electromagnetic force, not with other object contact, so its surface energy is cooling curing in the situation that keeps Free Surface, its surface is very smooth, carry out next step add man-hour again effects on surface carry out smooth treatment, greatly reduce working strength, saved time and cost of labor; Because liquid metal can be issued to mixing effect at electromagnetic force, make the rear internal structure of its curing very closely knit, anti-damage intensity is large, toughness is high.For above-mentioned reasons, so electromagnetic casting becomes the first-selection of metal casting.
Existing electromagnetism composite sensing device for metal casting, its coil adopts a single turn main coil, the electromagnetic force of its generation is large not, can finish the casting process to metals such as aluminium, iron, but for part high desnity metal such as steel, will can't finish casting because electromagnetic force is too little, this has just reduced the range of application of electromagnetism composite sensing device in metal casting, has limited the development of metal electromagnetism casting field.
Summary of the invention
The purpose of this utility model provides a kind of vertical double-layer overlapped for metal casting to add electromagnetism composite sensing device with regard to being in order to address the above problem, and this device goes for the casting of various metals, and its range of application is wide.
The utility model is achieved through the following technical solutions above-mentioned purpose:
The utility model comprises shell, main coil and coolant jacket, and described main coil and described coolant jacket all are arranged in the described shell, described coolant jacket be arranged at described main coil below, in the described coolant jacket cooling water is housed; The top of described main coil also is provided with auxiliary magnetic conduction coil, and the below of described main coil also is provided with lower auxiliary magnetic conduction coil, and the inner of described auxiliary magnetic conduction coil from bottom to top is the angle of 0-45 degree with vertical direction; The best is 30 ° angle.The increase of upper auxiliary magnetic conduction coil and lower auxiliary magnetic conduction coil can significantly improve electromagnetic force, finishes the casting of high desnity metal; The inner of upper auxiliary magnetic conduction coil and the angle of vertical direction then are used for height and the edge arc radius of control liquid metal post.
Particularly, between described auxiliary magnetic conduction coil and the described main coil, between described main coil and the described lower auxiliary magnetic conduction coil, be provided with insulating barrier between described lower auxiliary magnetic conduction coil and the described coolant jacket; The thickness of described insulating barrier is 10-60mm; The best is 30mm.The thickness of insulating barrier is too little can to affect insulation effect, too greatly then can reduce electromagnetic force.
The beneficial effects of the utility model are:
The utility model is by increasing auxiliary magnetic conduction coil, useful flux by liquid metal is increased greatly, strengthened electromagnetic force, can realize the forging to metals such as steel, iron, copper, aluminium, enlarge the range of application of electromagnetism composite sensing device in metal casting, promoted the development of metal electromagnetism casting field.
Description of drawings
Fig. 1 is plan structure schematic diagram of the present utility model;
Fig. 2 is the A-A cutaway view among Fig. 1.
The specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing:
As depicted in figs. 1 and 2, the utility model comprises shell 2, main coil 1, upper auxiliary magnetic conduction coil 5, lower auxiliary magnetic conduction coil 10, coolant jacket 9 and radome 3, main coil 1, upper auxiliary magnetic conduction coil 5, lower auxiliary magnetic conduction coil 10 and coolant jacket 9 all are arranged in the shell 2, coolant jacket 9 be arranged at lower auxiliary magnetic conduction coil 10 below, cooling water 8 is housed in the coolant jacket 9; Upper auxiliary magnetic conduction coil 5 is arranged at the top of main coil 1, lower auxiliary magnetic conduction coil 10 is arranged at the below of main coil 1, the inner of upper auxiliary magnetic conduction coil 5 from bottom to top is the angle of 30 degree with vertical direction, also can be the angle of other number of degrees beyond 30 degree in 0-45 degree.
As depicted in figs. 1 and 2, between upper auxiliary magnetic conduction coil 5 and the main coil 1, between main coil 1 and the lower auxiliary magnetic conduction coil 10, be provided with insulating barrier 7 between lower auxiliary magnetic conduction coil 10 and the coolant jacket 9; The thickness of insulating barrier 7 is 30mm, also can be other one-tenth-value thickness 1/10 beyond the 30mm in 10-60mm; The thickness of insulating barrier 7 is too little can to affect insulation effect, too greatly then can reduce electromagnetic force, and concrete thickness is decided according to the actual requirements.
The increase of upper auxiliary magnetic conduction coil 5 and lower auxiliary magnetic conduction coil 10 can significantly improve electromagnetic force, finishes the casting of high desnity metal; The inner of upper auxiliary magnetic conduction coil 5 and the angle of vertical direction then are used for height and the edge arc radius of control liquid metal post 6.
In conjunction with Fig. 2, the process that use the utility model carries out the metal electromagnetic casting is as follows:
1, adjusts level and the relative position of shell 2, main coil 1, upper auxiliary magnetic conduction coil 5, lower auxiliary magnetic conduction coil 10, coolant jacket 9, radome 3 and bed die (not shown);
2, bed die is risen up into the position corresponding with the utility model, make its end face be positioned at the lower end position place of lower auxiliary magnetic conduction coil 10;
3, start power supply, make main coil 1, upper auxiliary magnetic conduction coil 5 and 10 energisings of lower auxiliary magnetic conduction coil, Modulating Power, frequency and electric current are to required standard value (such as 30KW, 2500HZ, 1500A) respectively;
4, casting metal liquid is in bed die, liquid metals is half suspended state under the effect of the electromagnetic force that main coil 1, auxiliary magnetic conduction coil 5 and lower auxiliary magnetic conduction coil 10 produce, when the liquid metals post reaches the height of 40mm, adjust measuring to 3m of cooling water 8 in the coolant jacket 9
3/ h, and start the throwing system;
5, adjust teeming speed, initial teeming speed is 3cm/min, and after 50 seconds, cooling water 8 is sprayed onto metal column, in 20 seconds teeming speed is adjusted to 12cm/min, and keeps constant;
6, the constant teeming speed of control, and keep the liquid metals post at the height of 40mm;
7, when metal column reaches 3 meters height, stop cast, after metal column solidifies fully, the powered-down system, dead halt, it is stand-by to take out the curing metal post;
8, check the metal column end product quality, put into storehouse, finish whole metal casting process.
In conjunction with Fig. 2, owing to dragging bed die, casting machine descends with certain speed, so can form continuous casting.Because liquid metal is liquid metal post 6 at the constraint compacted under of electromagnetic force, not with other object contact, so its surface energy is cooling curing in the situation that keeps Free Surface, its surface is very smooth, carry out next step add man-hour again effects on surface carry out smooth treatment, greatly reduce working strength, saved time and cost of labor.Because liquid metal post 6 can be issued to mixing effect at electromagnetic force in forming process, make the rear internal structure of its curing very closely knit, anti-damage intensity is large, toughness is high.The top edges of liquid metal post 6 forms very smooth circular arc under the formed electromagnetic force difference of the angle effect of the inner of upper auxiliary magnetic conduction coil 5 and vertical direction, and the radius of its circular arc can control by changing the angle angle, and its effect is that traditional electromagnetism composite sensing device is beyond one's reach.
Of the present utility modelly focus on providing a kind of electromagnetism composite sensing device that auxiliary magnetic conduction coil increases electromagnetic force and sectional control electromagnetic force size that increases, if only change shape, size, size or the material of coil, then all should be considered as invading right of the present utility model.
Claims (5)
1. a vertical double-layer overlapped that is used for metal casting adds electromagnetism composite sensing device, comprise shell, main coil and coolant jacket, described main coil and described coolant jacket all are arranged in the described shell, described coolant jacket be arranged at described main coil below, in the described coolant jacket cooling water is housed; It is characterized in that: the top of described main coil also is provided with auxiliary magnetic conduction coil, and the below of described main coil also is provided with lower auxiliary magnetic conduction coil, and the inner of described auxiliary magnetic conduction coil from bottom to top is the angle of 0-45 degree with vertical direction.
2. the vertical double-layer overlapped for metal casting according to claim 1 adds electromagnetism composite sensing device, it is characterized in that: between described auxiliary magnetic conduction coil and the described main coil, between described main coil and the described lower auxiliary magnetic conduction coil, be provided with insulating barrier between described lower auxiliary magnetic conduction coil and the described coolant jacket.
3. the vertical double-layer overlapped for metal casting according to claim 2 adds electromagnetism composite sensing device, it is characterized in that: the thickness of described insulating barrier is 10-60mm.
4. the vertical double-layer overlapped for metal casting according to claim 3 adds electromagnetism composite sensing device, it is characterized in that: the thickness of described insulating barrier is 30mm.
5. the vertical double-layer overlapped for metal casting according to claim 1 adds electromagnetism composite sensing device, it is characterized in that: the inner of described auxiliary magnetic conduction coil from bottom to top is the angle of 30 degree with vertical direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220282368 CN202779712U (en) | 2012-06-15 | 2012-06-15 | Longitudinal double-layer superposition type electromagnetic complex induction device for metal casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220282368 CN202779712U (en) | 2012-06-15 | 2012-06-15 | Longitudinal double-layer superposition type electromagnetic complex induction device for metal casting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202779712U true CN202779712U (en) | 2013-03-13 |
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ID=47807054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220282368 Expired - Fee Related CN202779712U (en) | 2012-06-15 | 2012-06-15 | Longitudinal double-layer superposition type electromagnetic complex induction device for metal casting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202779712U (en) |
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2012
- 2012-06-15 CN CN 201220282368 patent/CN202779712U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130313 Termination date: 20130615 |