CN202766460U - Automatic controlling device for liming stirring technology - Google Patents

Automatic controlling device for liming stirring technology Download PDF

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Publication number
CN202766460U
CN202766460U CN 201220288407 CN201220288407U CN202766460U CN 202766460 U CN202766460 U CN 202766460U CN 201220288407 CN201220288407 CN 201220288407 CN 201220288407 U CN201220288407 U CN 201220288407U CN 202766460 U CN202766460 U CN 202766460U
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CN
China
Prior art keywords
liming
stirring
pipe
compressed air
pond
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220288407
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Chinese (zh)
Inventor
李志儒
于江涛
王晓斌
宁建平
王宾
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GELATIN CO Ltd
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GELATIN CO Ltd
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Publication date
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Priority to CN 201220288407 priority Critical patent/CN202766460U/en
Application granted granted Critical
Publication of CN202766460U publication Critical patent/CN202766460U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model particularly relates to an automatic controlling device for a liming stirring technology, which relates to the field of gelatin production. Stirring pipes are arranged at the bottoms of liming pools and welded into frames that are communicated mutually by steel pipes; at least five connecting pipes are welded at each stirring pipe longitudinally or transversely; air explosion holes are formed in pipe walls of the stirring pipes facing upward; the stirring pipes are connected with compressed air stations by compressed air pipelines; electromagnetic stirring valves are mounted on the compressed air pipelines of the liming pools respectively; and the electromagnetic stirring valves are connected with keys corresponding to numbers of the liming pools on an upper position monitoring touch screen by control cables. According to the automatic controlling device, PLC (programmable logic controller) control software is adopted to automatically control the 174 liming pools to stir periodically or the specified pool to stir; and the functions are controlled and accomplished by a PLC. The device adopts full automatic control, is simple to operate and replaces manual stirring completely; the stirring is uniform; missing stirring is avoided; the device is high in automaticity; solutions are stirred uniformly; and the device can be applied to stirring procedures in the production of gelatin and the chemical industry production.

Description

A kind of liming stirring technique automatic control device
Technical field
The utility model relates to a kind of manufacturing of gelatin technical field, specifically relates to the liming stirring technique automatic control device in a kind of gelatin main raw material skeletal grain liming process.
Background technology
The manufacturing of gelatin technological process is complicated, the main raw material skeletal grain of gelatin needs through pre-pickling, pickling, liming and neutralization, put forward the techniques such as the filtration of glue process and collagen and oven dry, liming technique wherein needs the liming in the liming pond and skeletal grain stirred in the liming process fully reacts it, the liming stirring is manual operation fully in the original production process, namely to manually stand in long 5.2 meters, wide 4.9 meters, dark 2.3 meters liming pool side stirs with rod or iron, the liming workshop has more than 100 liming pond, usually at the bottom of the pond, put into table tennis for anti-leak-stopping stirs, check each liming pond whether to stir with the table tennis nodule number on floating.This liming stirring technique labor strength is large, at the bottom of the production efficiency, and often has the liming pond to leak the phenomenon of stirring.
Summary of the invention
The technical problems to be solved in the utility model is for the deficiencies in the prior art, provide a kind of can to 174 liming ponds regularly order stir the liming stirring technique automatic control device of being finished the liming pond is stirred by PLC control power element magnetic valve that can specify arbitrarily also that certain number pond stirs.
The utility model liming stirring technique automatic control device is achieved by following technical proposals: a kind of liming stirring technique automatic control device of the utility model comprises the next PLC, upper monitoring touch-screen, stirs magnetic valve, liming pond, compressed gas station, compressed air line, stirring pipe, described stirring pipe is arranged on the bottom in liming pond, stirring pipe adopts steel pipe welding to be connected into the frame shape that interconnects, it is vertical or horizontal to be welded with at least five pipe connectings, and a stirring pipe up tube wall is provided with quick-fried pore; Stirring pipe is connected with the compressed gas station by compressed air line; Described stirring magnetic valve is installed on each liming pond compressed air line, stirs magnetic valve by the button connection in the corresponding liming pond on control cables and the upper monitoring touch-screen number.
The utility model liming stirring technique automatic control device has following beneficial effect compared with prior art: the utility model liming stirring technique automatic control device adopts PLC control software automatically to control 174 liming ponds is regularly stirred, whipping process is take two liming ponds as unit, stirred once every 8 hours, stirred 20 minutes at every turn.The utility model control method can be divided into 94 groups of regularly order stirrings to 174 liming ponds, also can specify arbitrarily respectively certain number pond to stir; In Controlling System by the magnetic valve of DN80 as power element, finish above-mentioned functions by PLC control.Liming technique of the present utility model is finished by automatization control fully, by the quick-fried gas of pressurized air the liming pond is stirred, and has replaced hand mixing fully, has effectively alleviated labor strength, and has stirred, and can not occur to leak to stir phenomenon.The utility model liming stirring technique automatic control device is simple to operate, and level of automation is high, and solution stirring is even, can be applicable to the agitating procedure in gelatin and the Chemical Manufacture.
Description of drawings
The utility model liming stirring technique automatic control device has following accompanying drawing:
Fig. 1 is the utility model liming stirring technique automatic control device process device structure synoptic diagram;
Fig. 2 is the utility model liming stirring technique automatic control device stirring pipe structural representation;
Fig. 3 is the utility model liming stirring technique automatic control device control circuit structural representation;
Fig. 4 is the utility model liming stirring technique automatic control device whipping process automatic control flow chart control solenoid control line construction synoptic diagram;
Fig. 5 is the utility model liming stirring technique automatic control device whipping process automatic control flow chart synoptic diagram.
Wherein: 1, the next PLC; 2, upper monitoring touch-screen; 3, stir magnetic valve; 4, liming pond; 5, compressed gas station; 6, compressed air line; 7, stirring pipe; 8, quick-fried pore.
Embodiment
Below in conjunction with drawings and Examples the utility model liming stirring technique automatic control device technical scheme is further described.
As shown in Figure 1-Figure 3, a kind of liming stirring technique automatic control device of the utility model comprises the next PLC1, upper monitoring touch-screen 2, stirs magnetic valve 3, liming pond 4, compressed gas station 5, compressed air line 6, stirring pipe 7, quick-fried pore 8, described stirring pipe 7 is arranged on the bottom in liming pond 4, stirring pipe 7 adopts steel pipe welding to be connected into the frame shape that interconnects, it is vertical or horizontal to be welded with at least five pipe connectings, and stirring pipe 7 a up tube wall is provided with quick-fried pore 8; Stirring pipe 7 is connected with compressed gas station 5 by compressed air line 6; Described stirring magnetic valve 3 is installed on each liming pond compressed air line 6, stirs magnetic valve 3 by the button connection in the corresponding liming pond on control cables and the upper monitoring touch-screen 2 number.
The shutoff sealing is adopted in described stirring pipe 7 frameworks two transverse tube ends; Stirring pipe 7 frame edge diameter of steel tube are greater than frame mid portion communicating pipe diameter.
Described PLC control power element is connected with the magnetic valve 3 in 174 liming ponds 4 by control cables.
Embodiment 1.
As shown in Figure 1-Figure 3, a kind of liming stirring technique automatic control device of the utility model comprises the next PLC1, upper monitoring touch-screen 2, stirs magnetic valve 3, liming pond 4, compressed gas station 5, compressed air line 6, stirring pipe 7, quick-fried pore 8, described stirring pipe 7 is arranged on the bottom in liming pond 4, stirring pipe 7 adopts steel pipe welding to be connected into the frame shape that interconnects, it is vertical or horizontal to be welded with at least five pipe connectings, and stirring pipe 7 a up tube wall is provided with quick-fried pore 8; Stirring pipe 7 is connected with compressed gas station 5 by compressed air line 6; Described stirring magnetic valve 3 is installed on each liming pond compressed air line 6, stirs magnetic valve 3 by the button connection in the corresponding liming pond on control cables and the upper monitoring touch-screen 2 number.
The shutoff sealing is adopted in described stirring pipe 7 frameworks two transverse tube ends, and vertical or horizontal pipe connecting and frame tube interconnect, as shown in Figure 3; Stirring pipe 7 frame edge diameter of steel tube are greater than frame mid portion communicating pipe diameter.
Described PLC control power element is connected with the magnetic valve 3 in 174 liming ponds 4 by control cables.
Get long 5.2 meters of the stainless steel tube welding of Φ 80, wide 4.9 meters framework, be welded with at least five pipe connectings at framework vertical or horizontal again and consist of stirring pipe 7, as shown in Figure 3, interconnect between frame tube and the pipe connecting, tube wall is uniform up that quick-fried pore 8 is set for stirring pipe 7; Stirring pipe 7 is arranged on long 5.2 meters, wide 4.9 meters, dark 2.3 meters bottom, liming pond up by quick-fried pore 8, box out and are welded to connect in compressed air line 6 one ends and position, stirring pipe 7 either side turning, compressed air line 6 the other ends are connected with magnetic valve 3 on being fixed on pipe support, and magnetic valve 3 is connected with compressed gas station 5 by pipeline 6.
The button in the corresponding liming pond on 174 stirring magnetic valve 3 control cables and the upper monitoring touch-screen 2 number connects.
Button is stirred in any appointment liming pond that is provided with 174 liming ponds on the described upper monitoring touch-screen 2,87 regularly order liming ponds are stirred button and started button and mixing control mode button.Such as Fig. 1, shown in Figure 5.
Skeletal grain and liming are injected the liming pond, take described liming stirring technique automatic control device step to carry out stirring operation:
1) starts by the startup of the startup key system on the upper monitoring touch-screen 2;
2) select control mode by the liming mixing control mode button on the upper monitoring touch-screen 2, metering-in control system;
3) select whole 174 the liming ponds of regular mixing control mode, be divided into 94 groups of regularly order stirrings, stir button by the liming pond on the upper monitoring touch-screen 2, PLC1 sends control signal output by instruction, 3 actions of liming pond microgas moving electromagnetic valve, be arranged on pressurized air stirring pipe 7 ventilations of 4 bottoms, liming pond, pressurized air is produced from bottom, liming pond upwards rolling from the quick-fried pore 8 on the stirring pipe 7 and is stirred liming pond liquid; Whole 174 liming ponds, each or two liming ponds are that unit sequence stirs, and stir once every 8 hours, stir 20 minutes at every turn.
Embodiment 2.
Present embodiment is substantially the same manner as Example 1, just selecting to specify arbitrarily liming pond mixing control mode is by selecting liming mixing control mode button on the upper monitoring touch-screen 2, select to specify arbitrarily the alr mode button, press the liming pond button on the upper monitoring touch-screen 2, the liming pond of being pressed begins to stir again.

Claims (3)

1. liming stirring technique automatic control device, comprise the next PLC(1), upper monitoring touch-screen (2), stir magnetic valve (3), liming pond (4), compressed gas station (5), compressed air line (6), stirring pipe (7), it is characterized in that: described stirring pipe (7) is arranged on the bottom of liming pond (4), stirring pipe (7) adopts steel pipe welding to be connected into the frame shape that interconnects, it is vertical or horizontal to be welded with at least five pipe connectings, and stirring pipe (a 7) up tube wall is provided with quick-fried pore (8); Stirring pipe (7) is connected with compressed gas station (5) by compressed air line (6); Described stirring magnetic valve (3) is installed on each liming pond compressed air line (6), stirs magnetic valve (3) by the button connection in the corresponding liming pond on control cables and the upper monitoring touch-screen (2) number.
2. liming stirring technique automatic control device according to claim 1 is characterized in that: the employing shutoff sealing of described stirring pipe (7) framework two transverse tube ends; Stirring pipe (7) frame edge diameter of steel tube is greater than frame mid portion communicating pipe diameter.
3. liming stirring technique automatic control device according to claim 1 is characterized in that: described PLC control power element is connected with the magnetic valve (3) in 174 liming ponds (4) by control cables.
CN 201220288407 2012-06-19 2012-06-19 Automatic controlling device for liming stirring technology Expired - Fee Related CN202766460U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220288407 CN202766460U (en) 2012-06-19 2012-06-19 Automatic controlling device for liming stirring technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220288407 CN202766460U (en) 2012-06-19 2012-06-19 Automatic controlling device for liming stirring technology

Publications (1)

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CN202766460U true CN202766460U (en) 2013-03-06

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103289577A (en) * 2013-06-25 2013-09-11 天津市万丰化工设备有限公司 A gelatin extraction device for gelatin production
CN105629861A (en) * 2014-10-28 2016-06-01 兰州理工大学 Automatic control system of water washing and neutralization process in gelatin production process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103289577A (en) * 2013-06-25 2013-09-11 天津市万丰化工设备有限公司 A gelatin extraction device for gelatin production
CN103289577B (en) * 2013-06-25 2015-06-17 天津市万丰化工设备有限公司 A gelatin extraction device for gelatin production
CN105629861A (en) * 2014-10-28 2016-06-01 兰州理工大学 Automatic control system of water washing and neutralization process in gelatin production process

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130306

Termination date: 20180619

CF01 Termination of patent right due to non-payment of annual fee