CN202759603U - Ceramic heating device - Google Patents

Ceramic heating device Download PDF

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Publication number
CN202759603U
CN202759603U CN 201220409368 CN201220409368U CN202759603U CN 202759603 U CN202759603 U CN 202759603U CN 201220409368 CN201220409368 CN 201220409368 CN 201220409368 U CN201220409368 U CN 201220409368U CN 202759603 U CN202759603 U CN 202759603U
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silica gel
ceramic heating
cavity
gel layer
heating element
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Expired - Fee Related
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CN 201220409368
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Chinese (zh)
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邓卓飚
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Taiyang Electronic Dongguan Co ltd
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Taiyang Electronic Dongguan Co ltd
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Abstract

The utility model discloses a ceramic heating device, which comprises a metal ceramic heating element, an aluminum seat and a silica gel layer; a cavity is formed in the aluminum base, the metal ceramic heating element is arranged in the cavity and forms a gap with the inner wall of the cavity, and the silica gel layer is tightly filled in the gap; therefore, by utilizing the excellent insulativity and thermal conductivity of the silica gel layer, the induced electricity is effectively reduced on the premise of meeting the thermal conductivity of the silica gel layer, and the potential safety hazard caused by higher induced electricity is eliminated to a great extent; and, utilize the compressibility of silica gel, the natural viscidity in surface for the equipment of cermet heat-generating body in the aluminium seat is fixed to become simple and efficient, has effectively reduced production and assembly cost, is favorable to the utility model discloses a popularization and application of product, and this silica gel layer has played shockproof, sealed effect to the cermet heat-generating body.

Description

陶瓷加热装置ceramic heating device

技术领域 technical field

本实用新型涉及加热设备领域技术,尤其是指一种适用于加热流体的陶瓷加热装置。 The utility model relates to the technology in the field of heating equipment, in particular to a ceramic heating device suitable for heating fluid.

背景技术 Background technique

金属陶瓷发热体(即MCH,Metal Ceramics Heater的缩写)是一种新型高效环保节能陶瓷发热元件。MCH是指将金属钨或者是钼锰浆料印刷在陶瓷流延坯体上,经过热压叠层,然后在高温氢气保护下,陶瓷和金属共同烧结而成的陶瓷发热体;其具有耐腐蚀、耐高温、寿命长、高效节能、温度均匀、导热性能良好、热补偿速度快等优点,而且不含铅、镉、汞、六价铬、多溴联苯、多溴二苯醚等有害物质。 Metal-ceramic heating element (MCH, the abbreviation of Metal Ceramics Heater) is a new type of high-efficiency environmental protection and energy-saving ceramic heating element. MCH refers to a ceramic heating element that is made by printing metal tungsten or molybdenum-manganese slurry on a ceramic casting body, after hot-pressing lamination, and then under the protection of high-temperature hydrogen, ceramics and metals are sintered together; it has corrosion resistance , high temperature resistance, long life, high efficiency and energy saving, uniform temperature, good thermal conductivity, fast thermal compensation, etc., and does not contain lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyls, polybrominated diphenyl ethers and other harmful substances.

因此,现有技术中较多应用到前述金属陶瓷发热体来设计加热装置,尤其是足浴等需要加热流体的应用场合的加热装置。然而,现有技术中,其对金属陶瓷发热体的应用还存在一些不够完善之处,例如,组装麻烦,不易于生产制作,其生产成本较高,不利于将产品推广应用;又如,其加热装置所产生的感应电较高,存在安全隐患,尤其是上述足浴等人们生活中直接接触应用的场合中,更为明显。 Therefore, in the prior art, the above-mentioned cermet heating elements are mostly used to design heating devices, especially heating devices for applications requiring heated fluid such as foot baths. However, in the prior art, there are still some imperfections in its application to cermet heating elements. For example, it is troublesome to assemble, it is not easy to manufacture, and its production cost is relatively high, which is not conducive to the popularization and application of products; The induction electricity generated by the heating device is relatively high, and there is a potential safety hazard, especially in the above-mentioned occasions such as foot baths and other direct contact applications in people's lives.

藉此,需要研究出一种新的技术方案来解决上述问题。 Therefore, a new technical solution needs to be researched to solve the above problems.

实用新型内容 Utility model content

有鉴于此,本实用新型针对现有技术存在之缺失,其主要目的是提供一种陶瓷加热装置,其有效降低了感应电,很大程度了剔除了因感应电较高而带来的安全隐患,以及,其组装极其简单方便,降低了生产组装成本。 In view of this, the utility model aims at the deficiencies of the existing technology, and its main purpose is to provide a ceramic heating device, which effectively reduces the induced electricity, and largely eliminates the potential safety hazards caused by the high induced electricity. , and its assembly is extremely simple and convenient, reducing production and assembly costs.

为实现上述目的,本实用新型采用如下之技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

一种陶瓷加热装置,包括有金属陶瓷发热体、铝座及硅胶层;该铝座内部形成有一空腔,前述金属陶瓷发热体设置于空腔内并与空腔内壁之间形成间隙,前述硅胶层紧密填充于该间隙内。 A ceramic heating device, comprising a cermet heating element, an aluminum base, and a silica gel layer; a cavity is formed inside the aluminum base, the aforementioned cermet heating element is arranged in the cavity and forms a gap with the inner wall of the cavity, and the aforementioned silica gel Layers are tightly packed in this gap.

作为一种优选方案,所述空腔为仅一面开口的凹槽。 As a preferred solution, the cavity is a groove with only one side open.

作为一种优选方案,所述金属陶瓷发热体与该凹槽的内表面均形成前述间隙。 As a preferred solution, the aforementioned gap is formed between the cermet heating element and the inner surface of the groove.

作为一种优选方案,所述铝座包括有竖直设置的导热部和水平设置的安装部,前述凹槽形成于该导热部内,该安装部自导热部的凹槽开口周缘一体向外延伸而成。 As a preferred solution, the aluminum base includes a vertically arranged heat conduction portion and a horizontally disposed installation portion, the aforementioned groove is formed in the heat conduction portion, and the installation portion integrally extends outward from the periphery of the groove opening of the heat conduction portion. become.

作为一种优选方案,所述安装部上开设有安装孔。 As a preferred solution, an installation hole is opened on the installation part.

作为一种优选方案,所述金属陶瓷发热体上电连接有引线自前述开口处伸出。 As a preferred solution, the cermet heating element is electrically connected with lead wires protruding from the aforementioned opening.

本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知: Compared with the prior art, the utility model has obvious advantages and beneficial effects. Specifically, it can be known from the above technical solutions:

一、通过于金属陶瓷发热体与铝座之空腔内壁之间填充有硅胶层,利用硅胶层的优良绝缘性及导热性,在满足其导热性能的前提下,有效降低了感应电,很大程度了剔除了因感应电较高而带来的安全隐患; 1. By filling the silicone layer between the cermet heating element and the inner wall of the cavity of the aluminum seat, using the excellent insulation and thermal conductivity of the silicone layer, the induced electricity is effectively reduced under the premise of satisfying its thermal conductivity. To a certain extent, the potential safety hazard caused by the high induction current is eliminated;

二、利用硅胶的压缩性、表面天然的粘性,使得金属陶瓷发热体于铝座内的组装固定变得简便快捷,有效降低了生产组装成本,有利于本实用新型之产品的推广应用,且该硅胶层对金属陶瓷发热体起到了防震、密封作用。 2. Utilizing the compressibility of silica gel and the natural viscosity of the surface, the assembly and fixing of the cermet heating element in the aluminum seat becomes simple and fast, which effectively reduces the cost of production and assembly, and is conducive to the popularization and application of the product of the utility model. The silica gel layer plays a shockproof and sealing role for the cermet heating element.

为更清楚地阐述本实用新型的结构特征和功效,下面结合附图与具体实施例来对本实用新型进行详细说明。 In order to illustrate the structural features and functions of the utility model more clearly, the utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

附图说明 Description of drawings

图1是本实用新型之较佳实施例的组装立体示意图; Fig. 1 is the assembled three-dimensional schematic diagram of the preferred embodiment of the present utility model;

图2是本实用新型之较佳实施例的立体截面结构示意图; Fig. 2 is the three-dimensional cross-sectional structure schematic diagram of the preferred embodiment of the present utility model;

图3是本实用新型之较佳实施例中铝座的结构示意图。 Fig. 3 is a schematic structural view of an aluminum seat in a preferred embodiment of the present invention.

附图标识说明: Explanation of the accompanying drawings:

10、铝座                   11、导热部 10. Aluminum seat 11. Heat conduction part

111、凹槽                  12、安装部 111. Groove 12. Installation part

121、安装孔                20、金属陶瓷发热体          121. Mounting hole 20. Metal-ceramic heating element

21、引线                   30、硅胶层。 21. Lead wire 30. Silicone layer.

具体实施方式 Detailed ways

请参照图1至图3所示,其显示出了本实用新型之较佳实施例的具体结构,包括有金属陶瓷发热体20、铝座10及硅胶层30。 Please refer to FIGS. 1 to 3 , which show the specific structure of a preferred embodiment of the present invention, including a cermet heating element 20 , an aluminum base 10 and a silica gel layer 30 .

其中,该铝座10包括有竖直设置的导热部11和水平设置的安装部12,该导热部11内形成有一空腔,于本实施例中,该空腔为仅一面开口的凹槽111;该安装部12自导热部11的凹槽111开口周缘一体向外延伸而成,并该安装部12上开设有安装孔121。 Wherein, the aluminum base 10 includes a vertical heat conducting portion 11 and a horizontal mounting portion 12, a cavity is formed in the heat conducting portion 11, and in this embodiment, the cavity is a groove 111 with only one side open. The mounting portion 12 is integrally formed by extending outward from the opening periphery of the groove 111 of the heat conducting portion 11 , and the mounting portion 12 is provided with a mounting hole 121 .

该金属陶瓷发热体20自前述凹槽111的开口处装入凹槽111内,该金属陶瓷发热体20上电连接有引线21自前述开口处伸出;并该金属陶瓷发热体20与空腔内壁(例如,底壁、四周侧壁)之间形成间隙,前述硅胶层30紧密填充于该间隙内。 The cermet heating element 20 is loaded into the groove 111 from the opening of the aforementioned groove 111, and the cermet heating element 20 is electrically connected with a lead wire 21 protruding from the aforementioned opening; and the cermet heating element 20 and the cavity A gap is formed between the inner walls (for example, the bottom wall and the surrounding side walls), and the aforementioned silica gel layer 30 is tightly filled in the gap.

组装时,先将金属陶瓷发热体20装入铝座10的凹槽111内,再将硅胶层30紧密填充于前述间隙内,如此,简便地完成了对金属陶瓷发热体20的稳固组装定位。 When assembling, first put the cermet heating element 20 into the groove 111 of the aluminum base 10, and then tightly fill the silica gel layer 30 in the aforementioned gap. In this way, the stable assembly and positioning of the cermet heating element 20 is easily completed.

本实用新型的设计重点在于,其主要系通过于金属陶瓷发热体与铝座之空腔内壁之间填充有硅胶层,利用硅胶层的优良绝缘性及导热性,在满足其导热性能的前提下,有效降低了感应电,很大程度了剔除了因感应电较高而带来的安全隐患;以及,利用硅胶的压缩性、表面天然的粘性,使得金属陶瓷发热体于铝座内的组装固定变得简便快捷,有效降低了生产组装成本,有利于本实用新型之产品的推广应用,且该硅胶层对金属陶瓷发热体起到了防震、密封作用。 The key point of the design of this utility model is that it is mainly filled with a silica gel layer between the cermet heating element and the inner wall of the cavity of the aluminum seat, and utilizes the excellent insulation and thermal conductivity of the silica gel layer to satisfy its thermal conductivity. , which effectively reduces the induced electricity, and eliminates the potential safety hazards caused by high induced electricity to a large extent; and, using the compressibility of silica gel and the natural viscosity of the surface, the cermet heating element can be assembled and fixed in the aluminum seat It becomes simple and fast, effectively reduces the cost of production and assembly, and is beneficial to the popularization and application of the product of the utility model, and the silica gel layer plays a role of shockproof and sealing for the cermet heating element.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型的技术范围作任何限制,故凡是依据本实用新型的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。 The above are only preferred embodiments of the present utility model, and do not limit the technical scope of the present utility model, so any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model , all still belong to the scope of the technical solution of the utility model.

Claims (6)

1.一种陶瓷加热装置,其特征在于:包括有金属陶瓷发热体、铝座及硅胶层;该铝座内部形成有一空腔,前述金属陶瓷发热体设置于空腔内并与空腔内壁之间形成间隙,前述硅胶层紧密填充于该间隙内。 1. A ceramic heating device, characterized in that: it includes a metal-ceramic heating element, an aluminum base and a silica gel layer; a cavity is formed inside the aluminum base, and the aforementioned metal-ceramic heating element is arranged in the cavity and connected to the inner wall of the cavity. A gap is formed between them, and the aforementioned silica gel layer is tightly filled in the gap. 2.根据权利要求1所述的陶瓷加热装置,其特征在于:所述空腔为仅一面开口的凹槽。 2. The ceramic heating device according to claim 1, wherein the cavity is a groove with only one side open. 3.根据权利要求2所述的陶瓷加热装置,其特征在于:所述金属陶瓷发热体与该凹槽的内表面均形成前述间隙。 3. The ceramic heating device according to claim 2, characterized in that: the aforementioned gap is formed between the cermet heating element and the inner surface of the groove. 4.根据权利要求3所述的陶瓷加热装置,其特征在于:所述铝座包括有竖直设置的导热部和水平设置的安装部,前述凹槽形成于该导热部内,该安装部自导热部的凹槽开口周缘一体向外延伸而成。 4. The ceramic heating device according to claim 3, characterized in that: the aluminum base includes a vertically arranged heat conduction portion and a horizontally disposed installation portion, the aforementioned groove is formed in the heat conduction portion, and the installation portion conducts heat by itself The periphery of the opening of the groove at the top is integrally extended outwards. 5.根据权利要求4所述的陶瓷加热装置,其特征在于:所述安装部上开设有安装孔。 5. The ceramic heating device according to claim 4, wherein an installation hole is opened on the installation part. 6.根据权利要求2所述的陶瓷加热装置,其特征在于:所述金属陶瓷发热体上电连接有引线自前述开口处伸出。 6 . The ceramic heating device according to claim 2 , wherein a lead wire is electrically connected to the cermet heating element and protrudes from the aforementioned opening. 7 .
CN 201220409368 2012-08-17 2012-08-17 Ceramic heating device Expired - Fee Related CN202759603U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105371480A (en) * 2015-11-13 2016-03-02 大卫·约翰·阿玛托 Heatable Fluid Bags
CN109413783A (en) * 2018-11-23 2019-03-01 福建闽航电子有限公司 A kind of manufacturing method of the ceramic heating device for intelligent closestool
CN112816846A (en) * 2021-02-05 2021-05-18 浙江大学绍兴微电子研究中心 Semiconductor power device test warm table

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105371480A (en) * 2015-11-13 2016-03-02 大卫·约翰·阿玛托 Heatable Fluid Bags
WO2017079989A1 (en) * 2015-11-13 2017-05-18 阿玛托·大卫·约翰 Fluid bag capable of being heated
CN105371480B (en) * 2015-11-13 2018-04-17 大卫·约翰·阿玛托 Heatable fluid bag
US10190800B2 (en) 2015-11-13 2019-01-29 David John Amato Heatable fluid bag
CN109413783A (en) * 2018-11-23 2019-03-01 福建闽航电子有限公司 A kind of manufacturing method of the ceramic heating device for intelligent closestool
CN109413783B (en) * 2018-11-23 2021-07-30 福建闽航电子有限公司 Manufacturing method of ceramic heating device for intelligent closestool
CN112816846A (en) * 2021-02-05 2021-05-18 浙江大学绍兴微电子研究中心 Semiconductor power device test warm table

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Granted publication date: 20130227

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