CN202754804U - Loop reaction device for producing phosphorus oxychloride in oxidation style with oxygen - Google Patents
Loop reaction device for producing phosphorus oxychloride in oxidation style with oxygen Download PDFInfo
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- CN202754804U CN202754804U CN201220430404.0U CN201220430404U CN202754804U CN 202754804 U CN202754804 U CN 202754804U CN 201220430404 U CN201220430404 U CN 201220430404U CN 202754804 U CN202754804 U CN 202754804U
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- oxygen
- heat exchanger
- phosphorus oxychloride
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- reaction device
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- XHXFXVLFKHQFAL-UHFFFAOYSA-N phosphoryl trichloride Chemical compound ClP(Cl)(Cl)=O XHXFXVLFKHQFAL-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 45
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 239000001301 oxygen Substances 0.000 title claims abstract description 44
- 229910052760 oxygen Inorganic materials 0.000 title claims abstract description 44
- 230000003647 oxidation Effects 0.000 title claims abstract description 17
- 238000007254 oxidation reaction Methods 0.000 title claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000007921 spray Substances 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims description 19
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 229910002804 graphite Inorganic materials 0.000 claims description 7
- 239000010439 graphite Substances 0.000 claims description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000010936 titanium Substances 0.000 claims description 3
- 229910052719 titanium Inorganic materials 0.000 claims description 3
- FAIAAWCVCHQXDN-UHFFFAOYSA-N phosphorus trichloride Chemical compound ClP(Cl)Cl FAIAAWCVCHQXDN-UHFFFAOYSA-N 0.000 abstract description 9
- 230000035484 reaction time Effects 0.000 abstract description 3
- 239000007789 gas Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- FECNOIODIVNEKI-UHFFFAOYSA-N 2-[(2-aminobenzoyl)amino]benzoic acid Chemical class NC1=CC=CC=C1C(=O)NC1=CC=CC=C1C(O)=O FECNOIODIVNEKI-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000005660 chlorination reaction Methods 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000007770 graphite material Substances 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000036284 oxygen consumption Effects 0.000 description 1
- 239000000575 pesticide Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000006200 vaporizer Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
Abstract
Description
技术领域 technical field
本实用新型涉及一种生产三氯氧磷的装置,尤其涉及一种用氧气氧化法生产三氯氧磷的环流反应装置。 The utility model relates to a device for producing phosphorus oxychloride, in particular to a circulation reaction device for producing phosphorus oxychloride by an oxygen oxidation method.
背景技术 Background technique
三氯氧磷在化学工业中有广泛的应用,是农药、阻燃剂、染料中间体的重要原料,在电子工业和太阳能工业中也有很多应用。 Phosphorus oxychloride is widely used in the chemical industry, and is an important raw material for pesticides, flame retardants, dye intermediates, and also has many applications in the electronics industry and solar energy industry.
在国内,以往大多数用三氯化磷氯化水解法生产三氯氧磷,上世纪九十年代后逐步发展用三氯化磷氧气氧化法。氧气氧化法生产三氯氧磷的特点是在三氯化磷内直接通入氧气进行反应,这是一个放热反应,由于反应简单,不会产生副产物,所以易控制且收率较高。生产上用的是多釜串联的形式,尽量使氧气被三氯化磷吸收生成三氯氧磷。但这个反应耗时很长(需要40-48小时才能完成),并且氧气有一部分散耗,利用率偏低,为了改进这些缺点,提出用环流工艺来提高效率。环流工艺的特点是用循环泵把反应釜内的物料循环往复地抽出和输入,使物料与氧气充分接触产生反应,并通过釜外的换热器把反应热移走,使反应在较低温度下进行。 In China, phosphorus oxychloride was mostly produced by chlorination and hydrolysis of phosphorus trichloride in the past, and the oxygen oxidation method of phosphorus trichloride was gradually developed after the 1990s. Oxygen oxidation method to produce phosphorus oxychloride is characterized by directly feeding oxygen into phosphorus trichloride for reaction. This is an exothermic reaction. Because the reaction is simple and does not produce by-products, it is easy to control and has a high yield. The production is in the form of multiple reactors connected in series, trying to make oxygen absorbed by phosphorus trichloride to generate phosphorus oxychloride. But this reaction takes a long time (it takes 40-48 hours to complete), and part of the oxygen is dissipated, so the utilization rate is low. In order to improve these shortcomings, it is proposed to use the circulation process to improve the efficiency. The feature of the circulation process is that the material in the reactor is pumped out and input repeatedly by a circulating pump, so that the material is fully contacted with oxygen to generate a reaction, and the heat of reaction is removed through the heat exchanger outside the tank, so that the reaction is carried out at a lower temperature. next.
现有技术的环流工艺中装置一般仅有反应釜、换热器、循环泵,其反应釜内仅简单设置有进料口和出料口,物料和氧气混合反应不充分,反应几率较低,生产时间较长,生产效率有待提高。 In the prior art circulation process, there are generally only reactors, heat exchangers, and circulating pumps, and the reactors are simply provided with feed inlets and outlets. The mixed reaction of materials and oxygen is insufficient, and the reaction probability is low. The production time is longer, and the production efficiency needs to be improved.
发明内容 Contents of the invention
本实用新型针对现有技术的不足,提供了一种物料与氧气反应充分、反应时间短、生产效率高的用氧气氧化法生产三氯氧磷的环流反应装置。 The utility model aims at the deficiencies of the prior art, and provides a circulation reaction device for producing phosphorus oxychloride by oxygen oxidation method which fully reacts with oxygen, has short reaction time and high production efficiency.
本实用新型为解决上述技术问题,提供了以下技术方案:一种用氧气氧化法生产三氯氧磷的环流反应装置,包括反应釜、循环泵、换热器,所述的反应釜顶端左侧设置有进料口,底端设置有出料口,出料口上设置有连接管路与换热器底端连接,所述反应釜底端出料口与换热器底端间的连接管路上设置有循环泵,其特征在于换热器顶部设置有一连接管路伸入反应釜顶端右侧的循环料口,与设置于反应釜内的物料喷雾分布器连接,反应釜顶端中心开设有进气口,进气口内设置有一竖直管道伸入反应釜近底部,与氧气分布器连接。 In order to solve the above technical problems, the utility model provides the following technical solutions: a circulation reaction device for producing phosphorus oxychloride by oxygen oxidation method, including a reaction kettle, a circulating pump, and a heat exchanger. A feed port is provided, a discharge port is provided at the bottom end, and a connecting pipeline is provided on the discharge port to connect with the bottom end of the heat exchanger. Equipped with a circulating pump, which is characterized in that there is a connection pipe on the top of the heat exchanger extending into the circulating material port on the right side of the top of the reactor, which is connected to the material spray distributor installed in the reactor, and an air inlet is provided in the center of the top of the reactor. The air inlet is provided with a vertical pipe extending into the bottom of the reactor and connected with the oxygen distributor.
所述物料喷雾分布器由竖直管以及圆环状盘管组成,所述圆环状盘管上均布有通孔,作为优选,所述圆环状盘管沿圆心上每2.7度开设有一组孔每2.7度开设有一组通孔,一组通孔数为3个,优选共开130组,均布在圆环状盘管上,每组开3个φ5mm的孔。 The material spray distributor is composed of a vertical pipe and a ring-shaped coil, and through holes are evenly distributed on the ring-shaped coil. As a preference, a hole is opened every 2.7 degrees along the center of the circle of the ring-shaped coil. A group of through holes is opened every 2.7 degrees, and the number of a group of through holes is 3, preferably 130 groups in total, which are evenly distributed on the circular coil, and each group has 3 holes of φ5mm.
所述氧气分布器为圆环状盘管,所述圆环状盘管上均布有通孔,作为优选圆环状盘管沿圆心上每9.2度开设有一组孔每9.2度开设有一组通孔,一组通孔数为4个,优选共开39组,均布在圆环状盘管上,每组开4个φ4mm的孔。 The oxygen distributor is a ring-shaped coil with through holes evenly distributed on the ring-shaped coil. As a preferred ring-shaped coil, a group of holes is provided every 9.2 degrees along the center of the circle, and a group of holes are opened every 9.2 degrees. There are 4 through holes in one group, preferably 39 groups in total, which are evenly distributed on the circular coil, and each group has 4 holes of φ4mm.
作为本实用新型的进一步改进,所述反应釜底端出料口与换热器底端间的连接管路上并联设置有两个循环泵。通过此种设置有效防止因任意一循环泵损坏而导致整个装置停止运转的情况,有效缩短装置维护周期,提高整体生产效率。 As a further improvement of the present utility model, two circulating pumps are arranged in parallel on the connecting pipeline between the discharge port at the bottom end of the reactor and the bottom end of the heat exchanger. This arrangement effectively prevents the entire device from shutting down due to the damage of any circulating pump, effectively shortens the maintenance period of the device, and improves the overall production efficiency.
作为本实用新型的进一步改进,换热器为石墨换热器。 As a further improvement of the utility model, the heat exchanger is a graphite heat exchanger.
作为本实用新型的优选,所述的物料喷雾分布器、氧气分布器材质为金属钛。通过此种设置可使装置长时期稳定运行而不被腐蚀,延长使用寿命。 As a preference of the present utility model, the materials of the material spray distributor and the oxygen distributor are titanium metal. Through this setting, the device can run stably for a long time without being corroded and prolong the service life.
本实用新型的有益效果:本实用新型通过在反应釜内设置物料喷雾分布器、氧气分布器,有效充分使氧分子能与三氯化磷分子接触,提高反应几率,缩短反应时间,使原先需要40-48小时才能完成的反应,缩短到8-10小时完成,提高了产量,也提高了设备利用率,由于加快了反应速度,原先控制在80-90℃的反应温度可以降低到70-75℃,增加了反应的安全性,由于循环反应可充分利用氧气,使生产每吨三氯氧磷的氧气消耗量从110-113公斤降到每吨消耗105公斤,接近理论值104公斤水平,提高了氧气利用率,由于使用了石墨换热器,热交换性能更佳了,石墨的导热系数比不锈钢、碳钢大许多。一般钢制的换热器往往用许多钢管焊接而成,会产生许多焊缝,而三氯化磷、三氯氧磷都有强的腐蚀性,不适合使用,而石墨材料化学稳定性强(隋性),机械加工性能好,非常适合在本项目中使用。 Beneficial effects of the utility model: the utility model is provided with a material spray distributor and an oxygen distributor in the reactor to effectively and fully make the oxygen molecules contact with the phosphorus trichloride molecules, improve the reaction probability, shorten the reaction time, and make the original need The reaction that can be completed in 40-48 hours is shortened to 8-10 hours, which increases the output and improves the utilization rate of the equipment. Due to the accelerated reaction speed, the reaction temperature originally controlled at 80-90°C can be reduced to 70-75°C ℃, which increases the safety of the reaction. Since the cyclic reaction can make full use of oxygen, the oxygen consumption per ton of phosphorus oxychloride is reduced from 110-113 kg to 105 kg per ton, which is close to the theoretical value of 104 kg. Oxygen utilization rate is improved. Due to the use of graphite heat exchanger, the heat exchange performance is better. The thermal conductivity of graphite is much larger than that of stainless steel and carbon steel. General steel heat exchangers are often welded with many steel pipes, which will produce many welds, while phosphorus trichloride and phosphorus oxychloride are highly corrosive and not suitable for use, while graphite materials have strong chemical stability ( Inert), good machinability, very suitable for use in this project.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图2为氧气分布器主视图。 Figure 2 is the front view of the oxygen distributor.
图3为图2的俯视图。 FIG. 3 is a top view of FIG. 2 .
图4为图3的A-A剖视图。 FIG. 4 is a cross-sectional view along line A-A of FIG. 3 .
图5为物料喷雾分布器主视图。 Figure 5 is a front view of the material spray distributor.
图6为图5的俯视图。 FIG. 6 is a top view of FIG. 5 .
图7为图6的B-B剖视图。 Fig. 7 is a B-B sectional view of Fig. 6 .
具体实施方式 Detailed ways
一种用氧气氧化法生产三氯氧磷的环流反应装置,包括反应釜001、循环泵002、换热器003,所述的反应釜001顶端左侧设置有进料口011,底端设置有出料口012,出料口012上设置有连接管路004与换热器003底端连接,所述反应釜001底端出料口012与换热器003底端间的连接管路004上设置有循环泵002,换热器003顶部设置有一连接管路004伸入反应釜001顶端右侧的循环料口013,与设置于反应釜001内的物料喷雾分布器005连接,反应釜001顶端中心开设有进气口014,进气口014内设置有一竖直管道015伸入反应釜001近底部,与氧气分布器006连接,所述反应釜001底端出料口012与换热器003底端间的连接管路004上并联设置有两个循环泵002,物料喷雾分布器005由竖直管051以及圆环状盘管052组成,所述圆环状盘管上052均布有通孔053,所述圆环状盘管052沿圆心上每2.7度开设有一组通孔053,一组通孔053数为3个,优选开130组,均布在圆环状盘管上,每组开3个φ5mm的孔,氧气分布器006为圆环状盘管,所述圆环状盘管上均布有通孔061,所述圆环状盘管沿圆心上每9.2度开设有一组通孔061,一组通孔061数为4个,优选开39组,均布在圆环状盘管上,每组开4个φ4mm的孔。
A circulation reaction device for producing phosphorus oxychloride by an oxygen oxidation method, comprising a
换热器003为石墨换热器,所述的物料喷雾分布器005、氧气分布器006材质为金属钛。
The
本实施例具体通过以下方法来实现:在反应釜内加入计量好的三氯化磷,打开循环泵002优选为两个循环泵002交替使用,使物料从物料喷雾分布器005中喷出。另外,液态氧经过汽化器转换成气态氧后,也从氧气分布器006内喷出,与三氯化磷反应生成三氯氧磷并放出热量。反应期间控制氧气流量14-15m3/h。循环物料通过石墨换热器时,把热量传递给石墨换热器内的冷却剂,控制反应釜001内温度在70-75℃,反应8小时后,釜内温度开始下降时,逐渐减少通氧量,通过采样分析,当分析沸程>97.5%时,确定反应结束。
This embodiment is specifically realized by the following method: add metered phosphorus trichloride into the reactor, turn on the
Claims (8)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102826522A (en) * | 2012-08-28 | 2012-12-19 | 滨海雅克化工有限公司 | Circulation flow reaction device for producing phosphorus oxychloride by oxygen oxidation process |
| CN103303883A (en) * | 2013-05-08 | 2013-09-18 | 湖北泰盛化工有限公司 | Production process of phosphorus oxychloride |
-
2012
- 2012-08-28 CN CN201220430404.0U patent/CN202754804U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102826522A (en) * | 2012-08-28 | 2012-12-19 | 滨海雅克化工有限公司 | Circulation flow reaction device for producing phosphorus oxychloride by oxygen oxidation process |
| CN103303883A (en) * | 2013-05-08 | 2013-09-18 | 湖北泰盛化工有限公司 | Production process of phosphorus oxychloride |
| CN103303883B (en) * | 2013-05-08 | 2015-12-02 | 湖北泰盛化工有限公司 | A kind of production technique of phosphorus oxychloride |
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Granted publication date: 20130227 |