CN202742023U - Intelligent locating type full-automatic bolt screwing and unscrewing machine - Google Patents
Intelligent locating type full-automatic bolt screwing and unscrewing machine Download PDFInfo
- Publication number
- CN202742023U CN202742023U CN 201220450482 CN201220450482U CN202742023U CN 202742023 U CN202742023 U CN 202742023U CN 201220450482 CN201220450482 CN 201220450482 CN 201220450482 U CN201220450482 U CN 201220450482U CN 202742023 U CN202742023 U CN 202742023U
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- wind
- wind gun
- trolley frame
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- platform
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Abstract
The utility model discloses an intelligent locating type full-automatic bolt screwing and unscrewing machine. An intelligent optical measuring instrument and a PLC (Programmable Logic Controller) are used for sending working commands to a trolley frame walking driving device, a pneumatic hammer frame walking driving device and a pneumatic hammer holder cylinder, and a pneumatic hammer can accurately unscrew or screwing clamping bolts under the actions of all the driving devices. The intelligent locating type full-automatic bolt screwing and unscrewing machine disclosed by the utility model has the advantages of having high automation degree and breaking through the current operating mode; the whole working process is controlled by the PLC controller, so that the pneumatic hammer can be intelligently located and the mould bolt can be accurately moved and automatically located up and down, thereby realizing bolt screwing and unscrewing automation, and further reducing the labor intensity and the labor cost and achieving a high safety coefficient.
Description
Technical field
The utility model relates to pile tube manufacturing equipment field, is a kind of intelligent positioning full-automatic bolt degree of tightness machine specifically.
Background technology
Mould is comprised of two upper/lower dies in the prestressing concrete hollow pile production technology, and the production forming process is to finish by mould.By stripping process pile body is separated from mould after the moulding, knockout course is with specific purpose tool the synthetic whole connecting bolt of set of molds to be unclamped, and then pile body is separated from mould.Elasticity bolt all is that labour intensity is large with manually-operated wind big gun plate elasticity bolt in the original production process, and potential safety hazard is many, and human cost is high.
The utility model content
In order to overcome the deficiencies in the prior art, the purpose of this utility model is to provide the intelligent positioning full-automatic bolt degree of tightness machine of a kind of elasticity bolt automation, safety.
To achieve these goals, the technical scheme that adopts of the utility model is as follows:
A kind of intelligent positioning full-automatic bolt degree of tightness machine comprises trolley frame, trolley frame travel driving unit, walking light rail, PLC controller;
Described trolley frame is installed on the described walking light rail and by the trolley frame travel driving unit and moves back and forth about described walking light rail is done;
On trolley frame and in the both sides with mould, be respectively equipped with at least one wind gun carriage and make the left and right sides reciprocating wind gun carriage travel driving unit with at least one driving wind gun carriage at trolley frame; At each wind gun carriage the wind gun platform cylinder that wind gun platform, wind gun platform slide block, wind gun platform rail plate and control wind gun platform work pump is installed, at the wind gun platform wind big gun is installed; The wind gun platform is connected with wind gun platform cylinder, and when work, and the wind gun platform pumps at wind gun platform rail plate by wind gun platform cylinder, wind gun platform slide block;
Be respectively equipped with rail plate, lower slider guide rail on the described trolley frame and the top and the bottom that are being positioned at the mould both sides, be provided with the upper rail slide block at the top of each described wind gun carriage, be provided with the lower guideway slide block in the bottom of wind gun carriage, each described wind gun carriage is installed in respectively on the upper rail plate corresponding with this wind gun carriage position, the lower slider guide rail by upper rail slide block, lower guideway slide block;
Ambilateral each bolt position place is equipped with the intelligent flash ranging instrument that the bolt that the wind gun platform is corresponding with this wind gun platform is accurately located at mould, each intelligent flash ranging instrument sends position signalling to the PLC controller, and described PLC controller sends work order to trolley frame travel driving unit, wind gun carriage travel driving unit, wind gun platform cylinder after receiving position signalling.
As improvement of the present utility model, described trolley frame travel driving unit comprises movable motor, walking rack, road wheel, walking gear, described road wheel be installed in trolley frame below, described trolley frame by road wheel be installed in the walking light rail on; Described movable motor links to each other with walking rack by walking gear, and road wheel is located on the described walking rack.Adopt this device that trolley frame has been moved back and forth about the walking light rail is done.
As another improvement of the present utility model, on described trolley frame and at each wind big gun place, be provided with handle bracket, be equipped with guide pin bushing, guide pillar and ball wire bar pair at each wind big gun, an end of guide pillar is fixed on the wind gun platform after passing the wind big gun, the other end of guide pillar is fixed on the handle bracket; One end of ball wire bar pair is fixed on the wind gun platform after passing successively support, wind big gun, is connected with handle on the other end.
Move to corresponding bolt place, position in order to drive each wind gun carriage, the quantity of described wind gun carriage travel driving unit equates with described wind gun carriage, each wind gun carriage travel driving unit comprises wind gun carriage gear, wind gun carriage tooth bar and sliding motor, described sliding motor is connected with wind gun carriage tooth bar by wind gun carriage gear, and the described wind gun carriage tooth bar wind gun carriage corresponding with its position links to each other.
In order to save cost of manufacture of the present utility model, every crosswind gun carriage has three.
Compared with prior art, the beneficial effects of the utility model are: automaticity is high, has overturned existing operator scheme; Owing to the whole course of work is all controlled by the PLC controller, therefore energy intelligence is located the accurate movement of wind big gun and mould bolt position and is automatically located up and down, realizes the elasticity bolt automation; Thereby can reduce labour intensity and recruitment cost, and safety coefficient is high.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the left view of figure;
Fig. 3 is the partial enlarged drawing at M place among Fig. 1;
Fig. 4 is the partial enlarged drawing at N place among Fig. 1.
The specific embodiment
In order to understand better the utility model, further illustrate content of the present utility model below in conjunction with embodiment.
Embodiment 1: as shown in Figures 1 to 4, a kind of intelligent positioning full-automatic bolt degree of tightness machine comprises trolley frame 5, trolley frame travel driving unit, walking light rail 1, PLC controller; Trolley frame 5 is installed on the walking light rail 1 and by the trolley frame travel driving unit and moves back and forth about walking light rail 1 is done.Wherein the trolley frame travel driving unit comprises movable motor 3, walking rack 2, road wheel 4, walking gear 9, road wheel 4 be installed in trolley frame 5 below, trolley frame 5 by road wheel 4 be installed in the walking light rail 1 on; Movable motor 3 links to each other with walking gear 9 by walking rack 2, and road wheel 4 links to each other with walking rack 2.
Be respectively equipped with at least one wind gun carriage 8 and at least one wind gun carriage travel driving unit on trolley frame 5 and in the both sides with mould, three wind gun carriages 8 of preferred every side can be saved like this production time, save the cost when making the utility model; Be respectively equipped with rail plate 10, lower slider guide rail 6 on the trolley frame 5 and top and the bottom that are being positioned at the mould both sides, be provided with upper rail slide block 11 at the top of each wind gun carriage 8, be provided with lower guideway slide block 7 in the bottom of wind gun carriage 8, each wind gun carriage 8 is installed in respectively on the upper rail plate 10 corresponding with these wind gun carriage 8 positions, the lower slider guide rail 6 by upper rail slide block 11, lower guideway slide block 7; Move back and forth about trolley frame 5 is done by wind gun carriage travel driving unit; Each wind gun carriage 8 all needs to drive wind gun carriage 8 by wind gun carriage travel driving unit and moves back and forth about trolley frame 5 is done; Wherein each wind gun carriage travel driving unit comprises wind gun carriage gear 24, wind gun carriage tooth bar 23 and sliding motor 22, and sliding motor 22 is connected with wind gun carriage tooth bar 23 by wind gun carriage gear 24; The wind gun carriage tooth bar 23 wind gun carriages 8 corresponding with its position link to each other.
At each wind gun carriage 8 wind gun platform 15, wind gun platform slide block 12, wind gun platform rail plate 13 and wind gun platform cylinder 14 are installed; Wind gun platform rail plate 13 is located on the vertical bar of wind gun carriage 8, and wind gun platform 15 is installed on the wind gun platform rail plate 13 by wind gun platform slide block 12, and wind gun platform 15 is connected with wind gun platform cylinder 14, at wind gun platform 15 wind big gun 17 is installed; During work, wind gun platform 15 pumps at wind gun platform rail plate 13 by wind gun platform cylinder 14, and wind big gun 17 also follows wind gun platform 15 to move to together specified location like this.
Be equipped with intelligent flash ranging instrument that wind gun platform 15 and this wind gun platform 15 corresponding bolts 21 are accurately located in ambilateral each bolt 21 position of mould, each intelligent flash ranging instrument sends position signalling to the PLC controller, and the PLC controller sends work order to trolley frame travel driving unit, wind gun carriage travel driving unit, wind gun platform cylinder 14 after receiving position signalling.
On trolley frame 5 and at each wind big gun 17 place, be provided with handle bracket, be equipped with guide pin bushing 16, guide pillar 18 and ball wire bar pair 19 at each wind big gun 17, an end of guide pillar 18 is fixed on the wind gun platform 15 after passing wind big gun 17, the other end of guide pillar 18 is fixed on the handle bracket; One end of ball wire bar pair 19 is fixed on the wind gun platform 15 after passing successively support, wind big gun 17, be connected with handle 20 on the other end., exactly when needs change another specification mould, with the whole size of handle 20 messenger's wage adjustments.
Operation principle of the present utility model: at first with the mould matched moulds, then bolt 21 is placed on one by one on bolt 21 holes of mould, open movable motor 3 and drive trolley frame 5 in 1 motion of walking light rail, trolley frame 5 motions drive together motion of wind gun carriage 8, after near wind gun carriage 8 moves to bolt 21, send position signalling to the PLC controller by intelligent flash ranging instrument mensuration, the instruction of PLC controller output services is to wind gun carriage travel driving unit, drive wind gun carriage 8 by wind gun carriage travel driving unit and arrive bolt 21 places, and then by the distance of intelligent flash ranging instrument acoustic wind gun platform 15 with bolt 21, then send position signalling to the PLC controller, the PLC controller sends work order to wind gun platform cylinder 14, wind gun platform cylinder 14 drives wind gun platform 15 and moves down and make wind big gun 17 to aim at bolt 21, then by wind big gun 17 bolt 21 is unclamped or lock, whole unclamp or clamping screw 21 operations are finished; Unclamp or after locking action finishes, by cylinder wind gun platform 15 is moved up, then trolley frame 5 moves to next group bolt 21 place, and wind gun carriage 8, wind gun platform 15 and wind big gun 17 repeat above-mentioned unclamping or clamping screw 21 operations.
The above only is preferred embodiment of the present utility model.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the utility model principle, can also make some modification and improvement, these also should be considered as belonging to protection domain of the present utility model.
Claims (5)
1. an intelligent positioning full-automatic bolt degree of tightness machine is characterized in that: comprise trolley frame (5), trolley frame travel driving unit, walking light rail (1), PLC controller;
Described trolley frame (5) is installed in described walking light rail (1) and upward and by the trolley frame travel driving unit moves back and forth about described walking light rail (1) is done;
Upper and be respectively equipped with at least one wind gun carriage (8) in the both sides with mould and at least one driving wind gun carriage (8) is made the left and right sides reciprocating wind gun carriage travel driving unit at trolley frame (5) at trolley frame (5); At each wind gun carriage (8) the wind gun platform cylinder (14) that wind gun platform (15), wind gun platform slide block (12), wind gun platform rail plate (13) and control wind gun platform (15) work pump is installed, at wind gun platform (15) wind big gun (17) is installed; Wind gun platform (15) is connected with wind gun platform cylinder (14), and when work wind gun platform (15) pumps at wind gun platform rail plate (13) by wind gun platform cylinder (14), wind gun platform slide block (12);
Top and bottom upper at described trolley frame (5) and that be positioned at the mould both sides are respectively equipped with rail plate (10), lower slider guide rail (6), be provided with upper rail slide block (11) at the top of each described wind gun carriage (8), be provided with lower guideway slide block (7) in the bottom of wind gun carriage (8), each described wind gun carriage (8) is installed in respectively on the upper rail plate (10) corresponding with this wind gun carriage (8) position, the lower slider guide rail (6) by upper rail slide block (11), lower guideway slide block (7);
Ambilateral each bolt position place is equipped with the intelligent flash ranging instrument that the bolt that wind gun platform (15) is corresponding with this wind gun platform (15) is accurately located at mould, each intelligent flash ranging instrument sends position signalling to the PLC controller, and described PLC controller sends work order to trolley frame travel driving unit, wind gun carriage travel driving unit, wind gun platform cylinder (14) after receiving position signalling.
2. intelligent positioning full-automatic bolt degree of tightness machine as claimed in claim 1, it is characterized in that, described trolley frame travel driving unit comprises movable motor (3), walking rack (2), road wheel (4), walking gear (9), described road wheel (4) be installed in trolley frame (5) below, described trolley frame (5) is installed in walking light rail (1) by road wheel (4); Described movable motor (3) links to each other with walking rack (2) by walking gear (9), and road wheel (4) is located on the described walking rack (2).
3. intelligent positioning full-automatic bolt degree of tightness machine as claimed in claim 1, it is characterized in that, upward and at each wind big gun place be provided with handle bracket at described trolley frame (5), be equipped with guide pin bushing (16), guide pillar (18) and ball wire bar pair (19) at each wind big gun (17), an end of guide pillar (18) is fixed on the wind gun platform (15) after passing wind big gun (17), the other end of guide pillar (18) is fixed on the handle bracket; One end of ball wire bar pair (19) is fixed on the wind gun platform (15) after passing successively support, wind big gun (17), is connected with handle (20) on the other end.
4. intelligent positioning full-automatic bolt degree of tightness machine as claimed in claim 1, it is characterized in that, the quantity of described wind gun carriage travel driving unit equates with described wind gun carriage (8), each wind gun carriage travel driving unit comprises wind gun carriage gear (24), wind gun carriage tooth bar (23) and sliding motor (22), described sliding motor (22) is connected with wind gun carriage tooth bar (23) by wind gun carriage gear (24), and described wind gun carriage tooth bar (23) the wind gun carriage (8) corresponding with its position links to each other.
5. claim 1 or 4 described intelligent positioning full-automatic bolt degree of tightness machines is characterized in that every crosswind gun carriage (8) has three.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220450482 CN202742023U (en) | 2012-09-05 | 2012-09-05 | Intelligent locating type full-automatic bolt screwing and unscrewing machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220450482 CN202742023U (en) | 2012-09-05 | 2012-09-05 | Intelligent locating type full-automatic bolt screwing and unscrewing machine |
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CN202742023U true CN202742023U (en) | 2013-02-20 |
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Family Applications (1)
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CN 201220450482 Expired - Fee Related CN202742023U (en) | 2012-09-05 | 2012-09-05 | Intelligent locating type full-automatic bolt screwing and unscrewing machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102814646A (en) * | 2012-09-05 | 2012-12-12 | 江苏中技桩业有限公司 | Intelligent locating full-automatic bolt loosening and tightening machine |
CN104275592A (en) * | 2013-07-05 | 2015-01-14 | 富士通周边机株式会社 | Screw tightening and loosening device |
CN113084754A (en) * | 2021-04-08 | 2021-07-09 | 广州德亚机械制造有限公司 | Automatic tail board dismounting device |
-
2012
- 2012-09-05 CN CN 201220450482 patent/CN202742023U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102814646A (en) * | 2012-09-05 | 2012-12-12 | 江苏中技桩业有限公司 | Intelligent locating full-automatic bolt loosening and tightening machine |
CN102814646B (en) * | 2012-09-05 | 2015-09-09 | 江苏中技桩业有限公司 | A kind of intelligent positioning fully automatic bolt degree of tightness machine |
CN104275592A (en) * | 2013-07-05 | 2015-01-14 | 富士通周边机株式会社 | Screw tightening and loosening device |
CN104275592B (en) * | 2013-07-05 | 2017-04-12 | 富士通周边机株式会社 | Screw tightening and loosening device |
CN113084754A (en) * | 2021-04-08 | 2021-07-09 | 广州德亚机械制造有限公司 | Automatic tail board dismounting device |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130220 Termination date: 20180905 |
|
CF01 | Termination of patent right due to non-payment of annual fee |