CN202741534U - Vacuum tube solar water heater project header inner container port shaping flanging all-in-one machine - Google Patents
Vacuum tube solar water heater project header inner container port shaping flanging all-in-one machine Download PDFInfo
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- CN202741534U CN202741534U CN 201220362320 CN201220362320U CN202741534U CN 202741534 U CN202741534 U CN 202741534U CN 201220362320 CN201220362320 CN 201220362320 CN 201220362320 U CN201220362320 U CN 201220362320U CN 202741534 U CN202741534 U CN 202741534U
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- flange
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
Abstract
The utility model provides a vacuum tube solar water heater project header inner container port shaping flanging all-in-one machine, belongs to the field of heat production and utilization, particularly relates to the field of solar water heater project header forming, and mainly solves the problems that existing project headers all adopt squares, while in the welding process of a square project header, the square project header has many shortcomings compared with a round project header whether welding difficulty or effects after the square project header is welded, especially when automatic welding equipment is adopted, matched equipment of arc length trackers, numerical control systems and the like is needed to be added, equipment investment cost is increased, and parameters of air impermeability, water leakage ratio and the like after welding are all not enough ideal, and the like. The project header processed by the equipment can achieve welding of a header inner container wall and an end cover by using of the existing automatic welding devices on the premise of not increasing other auxiliary welding devices. The parameters of the air impermeability, the water leakage ratio and the like after welding are good.
Description
Technical field
The utility model belongs to the generation of heat and utilizes the field, especially solar water heater engineering header processing and forming field.
Background technology
The solar engineering header is again the solar engineering header, is the important part of solar heating engineering, be used for collecting storing solar heat, but the modular installation, at present fast development on market is widely used in solar heating engineering.The solar engineering header is by forming with lower member: header crust aluminium alloy or stainless steel, galvanized sheet, header heat-insulation layer are generally polyurethane integral foaming, header inner bag food-grade stainless steel, silica gel ring, vacuum pipe solar thermal-collecting tube, tailstock, tailstock, pipe arrangement interface.The solar engineering header has vertical setting of types or horizontally-arranged dual mode, cold water is at high-end acquisition potential energy, hot water rises under the kinetic energy effect in the vacuum tube, cold water is under the potential energy effect and fall in the header, solar energy Natural Circulation principle that Here it is, under this guidance of principle, solar engineering header horizontally-arranged pipe or vertical setting of types heat transfer efficiency and mounting means are irrelevant, when the water temperature in the heat collector reaches design temperature, pass through temperature sensor, temperature controller and magnetic valve, the equipment such as water pump, delivery in the heat collector is stored in the heat storage water tank with heat insulation function, automatically cover simultaneously cold water, go round and begin again until after water level reaches the heat storage water tank upper limit, temperature controller starts relevant device, automatically transfers system operation mode to temperature difference circulation, makes and forms circulation between heat collector and the water tank, continue to utilize solar radiation energy, further improve the water tank water temperature.
Domestic ripe solar energy complete set of equipments is the domestic solar production equipment all the time, and solar engineering header heat collector is produced without special equipment.Because Processes and apparatus restriction, engineering header heat collector or selected irrational size in order to guarantee Full-automatic welding, or selected reasonable size but can only be by manual welding.In order to solve this contradiction, some solutions need have been looked for by some enterprises, realize that crust, inner bag automatic plate-shearing, automatic moulding, all welding line automatic weldings connect, production efficiency significantly improves, and guaranteed the stable of product quality, but these conceptual designs are multi-field to automation control, machine-building, welding etc., need specific matching tooling equipment and mould etc., fund input is had relatively high expectations, and is unfavorable for promoting the use of.
The operation of the quality assurance design of solar engineering header is more, but the welding performance that is header inner container courage wall and end cap of most critical, for the factor that stability is installed, most of engineering header all is that employing is square, and square engineering header is in welding procedure, it no matter is the difficulty of welding or the effect after the welding all has a lot of deficiencies than circular engineering header, particularly when adopting automatic welding device, need the equipment such as additional supporting arc length tracing device and digital control system, greatly increased equipment investment cost, and the air-tightness after the welding, the parameters such as water leakage ratio are all not ideal enough.In order to guarantee the quality of engineering header, carrying out under the prerequisite of other operations, need a kind of special equipment that square engineering header position to be welded can be transferred to circular easy welding.
Summary of the invention
For solving the problems of the technologies described above, the utility model aims to provide a kind of solar vacuum-tube water heater engineering header inner container port shaping flange all-in-one, engineering header through this device processes can be under the prerequisite that does not increase other auxiliary welding devices, utilize existing automatic soldering device can realize the welding of header inner container courage wall and end cap, the parameters such as the air-tightness of postwelding, water leakage ratio are good, guaranteed the quality of engineering header, and this equipment manufacturing cost is cheap, flexibility ratio is large, applied widely and the parts replaceability is strong, easy operating and maintenance.
For achieving the above object, the utility model has adopted following technological means: a kind of solar vacuum-tube water heater engineering header inner container port shaping flange all-in-one comprises shaping unit, flange part and support compression part; Described shaping unit comprises pneumatic means 1, bindiny mechanism 2, support 3 and shaping mould 4; Described turn-up portion is divided and is comprised flange running roller 5, transmission mechanism 6 and actuating unit 7; Described support compression partly comprises left support frame 8, compresses power set 9, pressing plate 10, right support frame 11 and track 12; Described pneumatic means 1 and support 3 are fixedly mounted on the operating platform, the Aerodynamic Axis of pneumatic means 1 is connected with support and is connected with shaping mould 4 by bindiny mechanism 2, and the installation shaft of shaping mould 4 is passed behind the bearing that is arranged in the support 3 and bindiny mechanism's 2 formation axial restraints and the type of attachment that can rotate along the axle center; Flange running roller 5 is connected with actuating unit 7 by transmission mechanism 6, and the rear end face of the front end face of flange running roller 5 and shaping mould 4 is on the same perpendicular; Left support frame 8 and right support frame 11 all are installed on the operating platform by track 12, can outwards slide along track 12 respectively, the two is combined into the middle flame support that has square hole inwardly to slide into midpoint, be installed with on the left support frame 8 and compress power set 9, the action axle that compresses power set 9 passes connection left support frame 8 upper ends and is connected with pressing plate 10, can be with dynamic pressure plate 10 to move up and down.
During work, at first put into engineering header, with left support frame 8, right support frame 11 closes up along track 12, open and compress power set 9, band dynamic pressure plate 10 compresses engineering header and then starts pneumatic means 1, shaping mould 4 is embedded in the square port of engineering header, make the engineering header port be deformed into the circle consistent with shaping mould 4 by square plasticity, then with left support frame 8, right support frame 11 along track 12 separately, the flange part is whole near shaping mould 4 afterwards, with part port wall pressure to the center of circle, start actuating unit 7 and drive flange running roller 5, flange running roller 5 drives shaping mould 4 and rotates by compressing the port wall of engineering header, the port edge of engineering header to circular direction upset, is convenient to follow-uply weld with end cap under the rolling of flange running roller 5 in rotation process.
For improving working (machining) efficiency, can pile in the other end setting of engineering header shaping unit and the flange part of installation, pneumatic means 1 is set to link together, can finish simultaneously the shaping flange at engineering header two ends, and not need manually to turn around, and has simplified processing technology.
Cylinder can be set in flange part side to be promoted it to realize flange near shaping mould 4.
The beneficial effects of the utility model:
Solar vacuum-tube water heater engineering header inner container port shaping flange all-in-one described in the utility model, can realize under the prerequisite that does not increase other auxiliary welding devices, utilize existing automatic soldering device can realize the welding of header inner container courage wall and end cap, the parameters such as the air-tightness of postwelding, water leakage ratio are good, guaranteed the quality of engineering header, and this equipment manufacturing cost is cheap, flexibility ratio is large, applied widely and the parts replaceability is strong, easy operating and maintenance.
Description of drawings
Fig. 1 is shaping unit structural representation described in the utility model.
Fig. 2 is turn-up portion separation structure schematic diagram described in the utility model.
Fig. 3 is support compression part-structure schematic diagram described in the utility model.
Fig. 4 is the utility model embodiment 1 described device structure schematic diagram.
Fig. 5 is the utility model embodiment 1 described equipment shaping work schematic diagram.
Fig. 6 is the utility model embodiment 1 described equipment flange work schematic diagram.
Fig. 7 is the utility model embodiment 2 described device structure schematic diagrames.
Fig. 8 is the utility model embodiment 2 described equipment shaping work schematic diagrames.
Fig. 9 is the utility model embodiment 2 described equipment flange work schematic diagrames.
1-pneumatic means, 2-bindiny mechanism, 3-support, 4-shaping mould, 5-flange running roller, 6-transmission mechanism, 7-actuating unit, 8-left support frame, 9-compress power set, 10-pressing plate, 11-right support frame, 12-track.
The specific embodiment
Shown in Fig. 1-6, the described a kind of solar vacuum-tube water heater engineering header inner container port shaping flange all-in-one of the present embodiment comprises shaping unit, flange part and support compression part; Described shaping unit comprises pneumatic means 1, bindiny mechanism 2, support 3 and shaping mould 4; Described turn-up portion is divided and is comprised flange running roller 5, transmission mechanism 6 and actuating unit 7; Described support compression partly comprises left support frame 8, compresses power set 9, pressing plate 10, right support frame 11 and track 12; Described pneumatic means 1 and support 3 are fixedly mounted on the operating platform, the Aerodynamic Axis of pneumatic means 1 is connected with support and is connected with shaping mould 4 by bindiny mechanism 2, and the installation shaft of shaping mould 4 is passed behind the bearing that is arranged in the support 3 and bindiny mechanism's 2 formation axial restraints and the type of attachment that can rotate along the axle center; Flange running roller 5 is connected with actuating unit 7 by transmission mechanism 6, and the rear end face of the front end face of flange running roller 5 and shaping mould 4 is on the same perpendicular; Left support frame 8 and right support frame 11 all are installed on the operating platform by track 12, can outwards slide along track 12 respectively, the two is combined into the middle flame support that has square hole inwardly to slide into midpoint, be installed with on the left support frame 8 and compress power set 9, the action axle that compresses power set 9 passes connection left support frame 8 upper ends and is connected with pressing plate 10, can be with dynamic pressure plate 10 to move up and down.
During work, at first put into engineering header, with left support frame 8, right support frame 11 closes up along track 12, open and compress power set 9, band dynamic pressure plate 10 compresses engineering header and then starts pneumatic means 1, shaping mould 4 is embedded in the square port of engineering header, make the engineering header port be deformed into the circle consistent with shaping mould 4 by square plasticity, then with left support frame 8, right support frame 11 along track 12 separately, the flange part is whole near shaping mould 4 afterwards, with part port wall pressure to the center of circle, start actuating unit 7 and drive flange running roller 5, flange running roller 5 drives shaping mould 4 and rotates by compressing the port wall of engineering header, the port edge of engineering header to circular direction upset, is convenient to follow-uply weld with end cap under the rolling of flange running roller 5 in rotation process.
Shown in Fig. 1,2,3,7,8,9, the described a kind of solar vacuum-tube water heater engineering header inner container port shaping flange all-in-one of the present embodiment comprises shaping unit, flange part and support compression part; Described shaping unit comprises pneumatic means 1, bindiny mechanism 2, support 3 and shaping mould 4; Described turn-up portion is divided and is comprised flange running roller 5, transmission mechanism 6 and actuating unit 7; Described support compression partly comprises left support frame 8, compresses power set 9, pressing plate 10, right support frame 11 and track 12; Described pneumatic means 1 and support 3 are fixedly mounted on the operating platform, the Aerodynamic Axis of pneumatic means 1 is connected with support and is connected with shaping mould 4 by bindiny mechanism 2, and the installation shaft of shaping mould 4 is passed behind the bearing that is arranged in the support 3 and bindiny mechanism's 2 formation axial restraints and the type of attachment that can rotate along the axle center; Flange running roller 5 is connected with actuating unit 7 by transmission mechanism 6, and the rear end face of the front end face of flange running roller 5 and shaping mould 4 is on the same perpendicular, cylinder is set realizes that the flange part is whole near shaping mould 4, realizes flange; Left support frame 8 and right support frame 11 all are installed on the operating platform by track 12, can outwards slide along track 12 respectively, the two is combined into the middle flame support that has square hole inwardly to slide into midpoint, be installed with on the left support frame 8 and compress power set 9, the action axle that compresses power set 9 passes connection left support frame 8 upper ends and is connected with pressing plate 10, can be with dynamic pressure plate 10 to move up and down, pile shaping unit and the flange part of installation in the other end setting of engineering header, pneumatic means 1 is set to link together, can finish simultaneously the shaping flange at engineering header two ends.
During work, at first put into engineering header, with left support frame 8, right support frame 11 closes up along track 12, open and compress power set 9, band dynamic pressure plate 10 compresses engineering header and then starts pneumatic means 1, shaping mould 4 is embedded in the square port of engineering header, make the engineering header port be deformed into the circle consistent with shaping mould 4 by square plasticity, then with left support frame 8, right support frame 11 along track 12 separately, the flange part is whole near shaping mould 4 afterwards, with part port wall pressure to the center of circle, start actuating unit 7 and drive flange running roller 5, flange running roller 5 drives shaping mould 4 and rotates by compressing the port wall of engineering header, the port edge of engineering header to circular direction upset, is convenient to follow-uply weld with end cap under the rolling of flange running roller 5 in rotation process.
Claims (3)
1. a solar vacuum-tube water heater engineering header inner container port shaping flange all-in-one is characterized in that, comprises shaping unit, flange part and support compression part; Described shaping unit comprises pneumatic means (1), bindiny mechanism (2), support (3) and shaping mould (4); Described turn-up portion is divided and is comprised flange running roller (5), transmission mechanism (6) and actuating unit (7); Described support compression partly comprises left support frame (8), compresses power set (9), pressing plate (10), right support frame (11) and track (12); Described pneumatic means (1) and support (3) are fixedly mounted on the operating platform, the Aerodynamic Axis of pneumatic means (1) is connected 3 with support by bindiny mechanism (2)) be connected with shaping mould (4), the installation shaft of shaping mould (4) is passed behind the bearing that is arranged in the support (3) and bindiny mechanism (2) formation axial restraint and the type of attachment that can rotate along the axle center; Flange running roller (5) is connected with actuating unit (7) by transmission mechanism (6), and the rear end face of the front end face of flange running roller (5) and shaping mould (4) is on the same perpendicular; Left support frame (8) and right support frame (11) all are installed on the operating platform by track (12), can outwards slide along track (12) respectively, the two is combined into the middle flame support that has square hole inwardly to slide into midpoint, be installed with on the left support frame (8) and compress power set (9), the action axle that compresses power set (9) is connected with pressing plate (10) on passing and connecting left support frame (8), can be with dynamic pressure plate (10) to move up and down.
2. a kind of solar vacuum-tube water heater engineering header inner container port shaping flange all-in-one according to claim 1, it is characterized in that, pile shaping unit and the flange part of installation in the other end setting of engineering header, pneumatic means (1) is set to link together, finishes simultaneously the shaping flange at engineering header two ends.
3. a kind of solar vacuum-tube water heater engineering header inner container port shaping flange all-in-one according to claim 1 and 2 is characterized in that, cylinder is set in flange part side it is promoted to realize flange near shaping mould (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220362320 CN202741534U (en) | 2012-07-25 | 2012-07-25 | Vacuum tube solar water heater project header inner container port shaping flanging all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220362320 CN202741534U (en) | 2012-07-25 | 2012-07-25 | Vacuum tube solar water heater project header inner container port shaping flanging all-in-one machine |
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| Publication Number | Publication Date |
|---|---|
| CN202741534U true CN202741534U (en) | 2013-02-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220362320 Expired - Fee Related CN202741534U (en) | 2012-07-25 | 2012-07-25 | Vacuum tube solar water heater project header inner container port shaping flanging all-in-one machine |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438525A (en) * | 2014-10-24 | 2015-03-25 | 无锡乐华自动化科技有限公司 | Multi-station edge rolling forming method for water heater inner containers |
| CN107283169A (en) * | 2017-08-17 | 2017-10-24 | 海宁伊诺电气有限公司 | A kind of automatic machining device of header inner container |
| CN110038940A (en) * | 2019-05-05 | 2019-07-23 | 珠海格力智能装备有限公司 | Nozzle trimming device |
| CN111256378A (en) * | 2020-01-17 | 2020-06-09 | 刘欢 | Stitching leak detection mechanism and process of solar water heater water tank liner rounding leak detector |
| CN113523093A (en) * | 2021-07-14 | 2021-10-22 | 尹大法 | Synchronous double-stamping type solar heat collecting pipe inner container round hole flanging equipment |
-
2012
- 2012-07-25 CN CN 201220362320 patent/CN202741534U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438525A (en) * | 2014-10-24 | 2015-03-25 | 无锡乐华自动化科技有限公司 | Multi-station edge rolling forming method for water heater inner containers |
| CN104438525B (en) * | 2014-10-24 | 2016-08-31 | 无锡乐华自动化科技有限公司 | A kind of multistation water heater liner rolling forming method |
| CN107283169A (en) * | 2017-08-17 | 2017-10-24 | 海宁伊诺电气有限公司 | A kind of automatic machining device of header inner container |
| CN110038940A (en) * | 2019-05-05 | 2019-07-23 | 珠海格力智能装备有限公司 | Nozzle trimming device |
| CN110038940B (en) * | 2019-05-05 | 2020-07-24 | 珠海格力智能装备有限公司 | Pipe orifice finishing device |
| CN111256378A (en) * | 2020-01-17 | 2020-06-09 | 刘欢 | Stitching leak detection mechanism and process of solar water heater water tank liner rounding leak detector |
| CN111256378B (en) * | 2020-01-17 | 2021-07-23 | 裘士兴 | Stitching leak detection mechanism and process of solar water heater water tank liner rounding leak detector |
| CN113523093A (en) * | 2021-07-14 | 2021-10-22 | 尹大法 | Synchronous double-stamping type solar heat collecting pipe inner container round hole flanging equipment |
| CN113523093B (en) * | 2021-07-14 | 2023-08-25 | 中山森特能源科技有限公司 | Synchronous double-stamping type flanging equipment for round holes of inner containers of solar heat collecting tubes |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130220 Termination date: 20180725 |
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| CF01 | Termination of patent right due to non-payment of annual fee |