CN202735171U - Natural-gas bottle water-jacket-method water-pressure test device - Google Patents

Natural-gas bottle water-jacket-method water-pressure test device Download PDF

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Publication number
CN202735171U
CN202735171U CN 201220279005 CN201220279005U CN202735171U CN 202735171 U CN202735171 U CN 202735171U CN 201220279005 CN201220279005 CN 201220279005 CN 201220279005 U CN201220279005 U CN 201220279005U CN 202735171 U CN202735171 U CN 202735171U
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China
Prior art keywords
pressure testing
water
testing device
pressure
gas bottle
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Expired - Fee Related
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CN 201220279005
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Chinese (zh)
Inventor
沈永兴
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Hangzhou Dongbei Electromechanical Equipment Co Ltd
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Hangzhou Dongbei Electromechanical Equipment Co Ltd
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Priority to CN 201220279005 priority Critical patent/CN202735171U/en
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Publication of CN202735171U publication Critical patent/CN202735171U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model provides a natural-gas bottle water-jacket-method water-pressure test device, which comprises a control console, a pressure test device which is connected onto the control console, a pressure test bottle which is arranged inside the pressure test device, a water pressure pump which is connected onto the control console and used for pumping water into the pressure test device, and a water volume measurement device which is connected onto the control console and used for measuring the pressure inside the pressure test bottle, and the water volume measurement device, computer control software and the like are adopted. The natural-gas bottle water-jacket-method water-pressure test device is high in automation degree, compact and reasonable in structure, precise in test, simple and convenient to operate, safe and reliable and low in labor intensity.

Description

A kind of natural gas bottle outside measurement method hydraulic pressure testing device
Technical field
The utility model is specifically related to a kind of natural gas bottle outside measurement method hydraulic pressure testing device.
Background technology
Hydraulic pressure test, the test that water is made sealing or ruggedness test to hull, boiler, pressure vessel, pipe fitting (Guan Gan, pipeline component and accessory etc.) and joint is done Leakage Test when pipeline installed, pressure in accordance with regulations and retention time leak and residual deformation to check that it has or not the pressure test that boiler pressure parts, pressure-containing parts or whole boiler unit water carry out, present being seen hydraulic pressure testing device automaticity is not high, and required labour intensity is large.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of natural gas bottle outside measurement method hydraulic pressure testing device, adopt water meter, computer control software etc., have that automaticity is high, compact conformation rationally, accurate testing, easy and simple to handle, safe and reliable, labour intensity is low.
For solving above-mentioned existing technical matters, the utility model adopts following scheme: a kind of natural gas bottle outside measurement method hydraulic pressure testing device comprises control desk, is connected to pressure testing device on the control desk, is located at pressure testing bottle in the pressure testing device, is connected on the control desk the hydraulic pamp of washing by water in the pressure testing device, is connected to the water meter that is used for measuring the pressure in the pressure testing bottle on the control desk.
As preferably, described pressure testing device comprises water jacket, water jacket plug, and is rational in infrastructure, easy and simple to handle.
As preferably, described water jacket bottom is provided with drainpipe, and water jacket plug is provided with gas outlet, and is rational in infrastructure by with drainpipe and gas outlet pressure testing device being carried out draining, exhaust, and control makes things convenient for.
As preferably, be provided with hold down gag between described water jacket and the water jacket plug, compact conformation, safe and reliable.As preferably, described water jacket is provided with rupture disk, can explosion under uniform temperature and pressure, simple in structure, sensitive, accurate, without leak, relieving capacity is strong, safe.
As preferably, described water meter adopts a day gentle measuring cup structure, and the water supply and sewage amount by T-valve control measuring cup, and is rational in infrastructure, measures accurately.
As preferably, described pressure testing bottle is connected to control desk by joint and articulation, and is rational in infrastructure, safe and reliable.
As preferably, described control desk is provided with the control computer, and control desk is provided with the start button of control hydraulic pamp and X button, tensimeter, precision pressure gauge, power switch button, power light, display screen, and automaticity is high, convenient operation.
Beneficial effect:
The utility model adopts technique scheme that a kind of natural gas bottle outside measurement method hydraulic pressure testing device is provided, adopt water meter, computer control software etc., have that automaticity is high, compact conformation rationally, accurate testing, easy and simple to handle, safe and reliable, labour intensity is low.
Description of drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is pressure testing device structural representation of the present utility model;
Fig. 3 is control desk structural representation of the present utility model.
Embodiment
As Figure 1-3, a kind of natural gas bottle outside measurement method hydraulic pressure testing device comprises control desk 4, is connected to pressure testing device 1 on the control desk 4, is located at pressure testing bottle 2 in the pressure testing device 1, is connected on the control desk 4 hydraulic pamp 6 to pressure testing device 1 interior bath, is connected to the water meter 3 that is used for measuring the pressure in the pressure testing bottle 2 on the control desk 4.Described pressure testing device comprises water jacket 11, water jacket plug 12, and is rational in infrastructure, easy and simple to handle.Described water jacket 11 bottoms are provided with drainpipe 13, and water jacket plug 12 is provided with gas outlet 14, and are rational in infrastructure by carrying out draining, exhaust with drainpipe 13 and 14 pairs of pressure testing devices of gas outlet 1, and control is convenient.Be provided with hold down gag 5 between described water jacket 11 and the water jacket plug 12, compact conformation, safe and reliable.Described water jacket 11 is provided with rupture disk 10, can explosion under uniform temperature and pressure, simple in structure, sensitive, accurate, without leak, relieving capacity is strong, safe.Described water meter 3 adopts balance 31 and measuring cup 32 structures, and controls the water supply and sewage amount of measuring cups 32 by T-valve 7, and is rational in infrastructure, measures accurately.Described pressure testing bottle 2 is connected to control desk 4 by joint 8 and articulation 9, and is rational in infrastructure, safe and reliable.Described control desk 4 is provided with control computer 41, control desk 4 is provided with the control start button 42 of hydraulic pamp 6 and X button 43, tensimeter 44, precision pressure gauge 45, power switch button 46, power light 47, display screen 48, automaticity is high, convenient operation.The utility model adopts technique scheme that a kind of natural gas bottle outside measurement method hydraulic pressure testing device is provided, adopt water meter, computer control software etc., have that automaticity is high, compact conformation rationally, accurate testing, easy and simple to handle, safe and reliable, labour intensity is low.
During concrete operations, input on computers this time detecting information; Close draining after pressure testing device 1 is rinsed well, to the water jacket water filling, water is annotated suitable height, do not overfill as suitable to put into pressure testing bottle 2 rear water; The factory number of institute's mark on the trial jar will be treated, nominal operating pressure, test pressure, the gas cylinder quality, gas cylinder volume, manufacturer, the date of production, on the typings such as the gas cylinder affiliated unit control computer, when need obtain the actual weight of gas cylinder and volume by wireless steelyard, need to click " wireless weighting " button on the computer screen, eject dialog box, current weighing data has shown the actual weight of alleged object on the wireless steelyard, the user at first hangs over empty bottle on the wireless steelyard hook, after registration is stable, click first " setting " button on the computer screen, empty bottle weight is set, after empty bottle is weighed and is finished, in gas cylinder, add water, until fill it up with, this moment, current weighing data changed, after registration is stable, " " button can the automatic acquisition gas cylinder volume in setting to click second, this data communication device is crossed and is subtracted each other and obtain adding behind the water the heavy and empty bottle weight of bottle, that is: heavy-empty bottle is heavy altogether for gas cylinder volume=bottle water, at last, click " determining " button, can be with this data automatic input to gas cylinder weight and actual volume zone.Click " preservation information " or " load information " button, can eject the gas cylinder information parameter and preserve or load window; The user can preserve or load by selecting the data corresponding with gas cylinder; Pressure testing bottle graft head 8 is torqued-up on the pressure testing bottle 2 of filling water, and is connected with water jacket plug 12, the pressure testing bottle 2 of slinging is hung into water jacket 11 with it, and water jacket plug 12 is fastened on the water jacket 11.Open part valve, the water that the pressure-bearing flexible pipe that is connected with articulation 9 flows out adds articulation 9 to full, closely is connected rear shut-off valve 16 with articulation 9 again.Without leakage, can before hanging in water jacket, pressure testing bottle 2 connect first in case of necessity pressure-bearing pipe pressurization leak detection in order to ensure system; Then carry out water jacket 11 exhausts, the valve that is connected with gas outlet is opened in measuring cup 32 water fillings, and with T-valve 7 tangential drainage position, open valve 15 again, the valve that shut-off valve 15 is connected with gas outlet after water flows out from the valve that is connected with gas outlet.With T-valve 7 tangential location of water injection, slightly open valve 15, test water is injected into measuring cup 32, adjusts measuring cup inner storing water amount between 250~300g, and guarantees that the water filling mouth of pipe is dipped into about the following 20mm of surface level shut-off valve 15; Leave standstill again, read the indicating value of balance 31, leave standstill and observe indicating value behind the 30S and whether change.If the constant displayed value that then records.If displayed value descension theory open fire cover system has leakage, there is leakage water intaking valve inside if displayed value rises then, must continue after the eliminating leakage again; Carrying out the hydraulic testing, " current pressure " shown the dynamic pressure numerical value in the test process on the computer screen, and " Current Temperatures " shows the dynamic temperature in the test process, and " gas cylinder deflection " zone is according to current test mode one of four states such as (comprise) boosting, pressurize, pressure release, the wait water yield are stable, " water yield dynamic value " is synchronous with balance 31 data, shows the real data of balance 31; " water yield reference value " shows the supercharging water yield value of the zero hour, it becomes dilatational strain amount after the gas cylinder supercharging or the residual deformation amount after the pressure release with the difference of " water yield dynamic value ", " maximum deformation quantity " reaches maximum deformation value after the set pressure for gas cylinder, and " residual deformation amount " is that gas cylinder is in pressurize, residual variate after the pressure release, " gas cylinder rate of residual " calculates automatically: residual variability=residual variable/maximum deformation quantity * 100%, there are three kinds of displaying schemes optional in " curve type " zone: pressure-time, inflow-time, pressure-inflow curve scheme.Select the rear corresponding performance graph that just shows in the viewing area.Test pressure and dwell time are set in " test parameter " zone, after after test parameter is set, click START button and can carry out the hydraulic testing, after START button is clicked, the user need open " test pump feed water valve ", and can normally be the gas cylinder supercharging this moment.After pressure of the inside of a bottle reached set pressure, system can stop test automatically, enters pressure maintaining period.Leak if in pressure maintaining period, exist, system can judge automatically, and in " system message " if the zone provides relevant prompting system without leakage, can carry out the pressurize countdown in " system message " zone, after finishing pressurize, " system message ' the zone meeting prompting user packing setting dwell time; and require the user to carry out pressure release; at this moment; the user needs manual unlocking " pressure release back-water valve (BWV) " to carry out the gas cylinder pressure release, have suggested this moment in " system message ", after the pressure of the inside of a bottle pressure release is made zero; this moment, the reading of balance 31 was stablized, and need to wait for a period of time can.After balance 31 data were basicly stable, this time test was finished, and can show corresponding water yield data according to above-mentioned test process in " gas cylinder deflection " zone.After test is finished, click " preservation form " button and carry out form preservation, generating report forms; Unload pressure testing bottle 2, unload lower sub 8 from pressure testing bottle 2.Then calculate the rate of residual volumetric deformation of pressure testing bottle.The verification of outside measurement method test unit: precondition is must have the full deformation values of volume for the standard jar of verification test unit, and the nominal volume of standard jar should equate with the nominal volume of pressure testing bottle or approach.Points for attention: during the setting pressure table, should note the emptying tensimeter and take over interior air.Must remove bump protection ring and any impressed pressure before the gas cylinder by hydrostatic pressure test.If find in the process of boosting that the rate of rise obviously speeds or during the phenomenon that slows down, should stop immediately hydraulic pamp, seek the unusual reason of the rate of rise and also disposed.After pressure in the pressure testing bottle surpasses nominal operating pressure, the pressure testing bottle is impacted or collide.When manometric indicating value is not reduced to " zero ", forbid to dismantle all pressure parts and dismounting pressure testing bottle 2 on the bearing pipe, forbid to screw the articulation 9 on the bearing pipe.Must make the pressure slow decreasing during release.Test unit should use or special use by the dress medium classification that rushes for the treatment of trial jar generally speaking, in case different media influences each other.If find to prepare before the examination or process of the test in a certain link make mistakes, and may affect the correctness of test findings the time, this invalidate the test then.Test water must be clean fresh water.The temperature of test water must not be lower than 5 degree, is not more than 2 degree with the interior temperature difference of water jacket in the pressure testing bottle 2.Being provided with the indoor tank that the splendid attire test water must be set of test unit, could be used for the hydraulic testing at the indoor water purification that leaves standstill 24h.Treat that trial jar must be the gas cylinder that is up to the standards by related standards except the hydraulic pressure test.

Claims (8)

1. natural gas bottle outside measurement method hydraulic pressure testing device is characterized in that: comprise control desk (4), be connected to pressure testing device (1) on the control desk (4), be located at pressure testing bottle (2) in the pressure testing device (1), be connected to the upper hydraulic pamp (6) to bath in the pressure testing device (1) of control desk (4), be connected to the upper water meter (3) that is used for measuring the pressure in the pressure testing bottle (2) of control desk (4).
2. a kind of natural gas bottle outside measurement method hydraulic pressure testing device according to claim 1, it is characterized in that: described pressure testing device (1) comprises water jacket (11), water jacket plug (12).
3. a kind of natural gas bottle outside measurement method hydraulic pressure testing device according to claim 2 is characterized in that: described water jacket (11) bottom is provided with drainpipe (13), and water jacket plug (12) is provided with gas outlet (14).
4. a kind of natural gas bottle outside measurement method hydraulic pressure testing device according to claim 2 is characterized in that: be provided with hold down gag (5) between described water jacket (11) and the water jacket plug (12).
5. a kind of natural gas bottle outside measurement method hydraulic pressure testing device according to claim 2, it is characterized in that: described water jacket (11) is provided with rupture disk (10).
6. a kind of natural gas bottle outside measurement method hydraulic pressure testing device according to claim 1 is characterized in that: described water meter (3) adopts balance (31) and measuring cup (32) structure, and controls the water supply and sewage amount of measuring cup (32) by T-valve (7).
7. a kind of natural gas bottle outside measurement method hydraulic pressure testing device according to claim 2, it is characterized in that: described pressure testing bottle (2) is connected to control desk (4) by joint (8) and articulation (9).
8. a kind of natural gas bottle outside measurement method hydraulic pressure testing device according to claim 1, it is characterized in that: described control desk (4) is provided with control computer (41), and control desk (4) is provided with start button (42) and the X button (43), tensimeter (44), precision pressure gauge (45), power switch button (46), power light (47), display screen (48) of control hydraulic pamp (6).
CN 201220279005 2012-06-11 2012-06-11 Natural-gas bottle water-jacket-method water-pressure test device Expired - Fee Related CN202735171U (en)

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CN 201220279005 CN202735171U (en) 2012-06-11 2012-06-11 Natural-gas bottle water-jacket-method water-pressure test device

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Application Number Priority Date Filing Date Title
CN 201220279005 CN202735171U (en) 2012-06-11 2012-06-11 Natural-gas bottle water-jacket-method water-pressure test device

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104198293A (en) * 2014-09-18 2014-12-10 江苏中宏机械制造有限公司 Gas cylinder hydraulic bursting test device with functions of speed regulation and continuous water replenishing
CN105043694A (en) * 2015-06-30 2015-11-11 中国人民解放军总装备部军械技术研究所 Radar hydraulic cylinder air-tightness test method
CN109506841A (en) * 2018-12-29 2019-03-22 武昌船舶重工集团有限公司 Pressure-bearing trap for the water pressure test
CN112763162A (en) * 2019-11-06 2021-05-07 余姚市超成机械制造有限公司 Acetylene propane hydraulic pressure test equipment and production process thereof
CN113418797A (en) * 2021-08-23 2021-09-21 中材科技(成都)有限公司 Automatic safety device of hydrostatic test water jacket for hydrostatic test of high-pressure gas cylinder

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104198293A (en) * 2014-09-18 2014-12-10 江苏中宏机械制造有限公司 Gas cylinder hydraulic bursting test device with functions of speed regulation and continuous water replenishing
CN105043694A (en) * 2015-06-30 2015-11-11 中国人民解放军总装备部军械技术研究所 Radar hydraulic cylinder air-tightness test method
CN109506841A (en) * 2018-12-29 2019-03-22 武昌船舶重工集团有限公司 Pressure-bearing trap for the water pressure test
CN112763162A (en) * 2019-11-06 2021-05-07 余姚市超成机械制造有限公司 Acetylene propane hydraulic pressure test equipment and production process thereof
CN113418797A (en) * 2021-08-23 2021-09-21 中材科技(成都)有限公司 Automatic safety device of hydrostatic test water jacket for hydrostatic test of high-pressure gas cylinder

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GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130213

Termination date: 20130611