CN202735151U - Stand column type metallographic specimen cold mounting device - Google Patents

Stand column type metallographic specimen cold mounting device Download PDF

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Publication number
CN202735151U
CN202735151U CN 201220399783 CN201220399783U CN202735151U CN 202735151 U CN202735151 U CN 202735151U CN 201220399783 CN201220399783 CN 201220399783 CN 201220399783 U CN201220399783 U CN 201220399783U CN 202735151 U CN202735151 U CN 202735151U
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spring
die
column
mounting device
sleeve
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Expired - Fee Related
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CN 201220399783
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陈杰峰
陈旭杰
解念锁
王瑾
杨沛湛
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Shaanxi University of Technology
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Shaanxi University of Technology
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Abstract

The utility model discloses a stand column type metallographic specimen cold mounting device. A base seat (5) is provided with a central boss, end portions of a concave mold (6) are provided with steps, and the concave mold (6) is matched with the central boss of the base seat (5). Pressing plates (3) are tightly pressed on the steps on the end portions of the concave mold (6) through pressing plate bolts (4). A pressing head (8) is matched with a sleeve (9) in a threaded mold, wherein a spring (10) is arranged in the sleeve (9), the lower end of the spring (10) is in contact with the pressing head (8), the upper end of the spring (10) is in contact with a spacer (11), and the pressing head (8) is matched with the concave mold (6) and in contact with mounting materials. Stand columns (12) are provided with threads, and threaded holes in two ends of a beam (14) are sleeved on the stand columns (12). A lead screw (16) is matched with the beam (14), and a wrench (17) is fixed on one end of the lead screw (16). The stand column type metallographic specimen cold mounting device is simple in structure, exquisite and durable, convenient to operate, free from site limitation, reusable, and pollution-free.

Description

一种立柱式金相试样冷镶嵌装置A column type metallographic sample cold mounting device

技术领域 technical field

本实用新型涉及一种立柱式金相试样冷镶嵌装置。The utility model relates to a column type metallographic sample cold inlay device.

背景技术 Background technique

在材料的金相分析过程中,经常要对一些脆性大、易破碎的试样,不能加热试样,特薄、特小试样,金属微粉不受氧化试样,多孔试样,带缝隙的试样等进行金相分析,以评定这些试样材料的组织特点。由于这些试样的性能和尺寸比较特殊,需要对金相试样进行镶嵌,以利于试样的磨制和抛光。对试样进行热镶嵌法和机械加持法难于满足试样性能和尺寸的要求。传统的冷镶嵌法应用简单的软性模具和硬性模具,容易产生开裂、气泡、试样脱落等缺陷,影响了磨制试样的质量和效率。因此,设计适应性能和尺寸比较特殊材料的金相试样冷镶嵌装置就很有必要。In the process of metallographic analysis of materials, it is often necessary to treat some brittle and easily broken samples that cannot be heated, ultra-thin and small samples, metal powders that are not oxidized, porous samples, and cracked samples. The metallographic analysis of samples, etc. is carried out to evaluate the organizational characteristics of these sample materials. Due to the special performance and size of these samples, it is necessary to inlay the metallographic samples to facilitate the grinding and polishing of the samples. It is difficult to meet the performance and size requirements of the sample by thermal mounting method and mechanical clamping method. The traditional cold mounting method uses simple soft molds and hard molds, which are prone to defects such as cracking, air bubbles, and sample drop-off, which affect the quality and efficiency of grinding samples. Therefore, it is necessary to design a cold mounting device for metallographic samples that is suitable for materials with relatively special properties and sizes.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是针对现有技术的不足提供一种立柱式金相试样冷镶嵌装置。The technical problem to be solved by the utility model is to provide a column-type metallographic sample cold mounting device for the deficiencies of the prior art.

一种立柱式金相试样冷镶嵌装置,包括底座(5)、凹模(6)、压板(3)、压头(8)、套筒(9)、立柱(12)、丝杠(16)、横梁(14)、扳手(17);底座(5)设置有中心凸台;凹模(6)的端部带有台阶,凹模(6)与底座(5)的中心凸台配合,压板(3)用压板螺栓(4)压紧在凹模(6)端部的台阶;压头(8)与套筒(9)以螺纹配合,套筒(9)内有弹簧(10),弹簧(10)下端与压头(8)接触,弹簧(10)上端与垫片(11)接触,压头(8)与凹模(6)配合,并与镶嵌材料接触;立柱(12)加工有螺纹,横梁(14)两端的螺纹孔套在立柱(12);丝杠(16)与横梁(14)配合,扳手(17)固定在丝杠(16)一端。A column-type cold mounting device for metallographic samples, comprising a base (5), a die (6), a pressing plate (3), an indenter (8), a sleeve (9), a column (12), a screw (16 ), beam (14), wrench (17); the base (5) is provided with a central boss; the end of the die (6) has a step, and the die (6) cooperates with the center boss of the base (5), The pressure plate (3) is pressed against the step at the end of the die (6) with the pressure plate bolt (4); the pressure head (8) is threadedly matched with the sleeve (9), and there is a spring (10) in the sleeve (9). The lower end of the spring (10) is in contact with the indenter (8), the upper end of the spring (10) is in contact with the gasket (11), the indenter (8) cooperates with the die (6), and contacts the inlay material; the column (12) is processed There are threads, and the threaded holes at the two ends of the crossbeam (14) are enclosed within the column (12); leading screw (16) cooperates with the crossbeam (14), and the spanner (17) is fixed on one end of the leading screw (16).

所述的立柱式金相试样冷镶嵌装置,还包括垫筒(18),垫筒(18)的内径大于凹模(6)的内径。The column type cold mounting device for metallographic samples also includes a cushion cylinder (18), the inner diameter of the cushion cylinder (18) is larger than the inner diameter of the die (6).

本实用新型的立柱式金相试样冷镶嵌装置的特点:Features of the utility model column type metallographic sample cold mounting device:

1、应用普通碳钢制造,结构简单,精巧耐用,操作方便,不受场地限制,可重复使用,对环境无污染。1. It is made of ordinary carbon steel, simple in structure, exquisite and durable, easy to operate, not limited by the site, reusable, and has no pollution to the environment.

2、采用弹簧套筒结构,可根据试样的性能和尺寸特点,方便的调整压力大小,保证冷镶嵌后金相试样的完整性。2. With the spring sleeve structure, the pressure can be adjusted conveniently according to the performance and size characteristics of the sample, so as to ensure the integrity of the metallographic sample after cold mounting.

3、镶嵌材料在硬化过程中,虽然体积有一定的变化,弹簧始终提供压力,防止产生开裂、气泡、试样脱落等缺陷,保证冷镶嵌后金相试样的质量。3. During the hardening process of the mosaic material, although the volume has a certain change, the spring always provides pressure to prevent defects such as cracking, air bubbles, and sample falling off, and ensure the quality of the metallographic sample after cold mounting.

附图说明 Description of drawings

图1为立柱式金相试样冷镶嵌装置结构示意图;Fig. 1 is a schematic structural diagram of a column type metallographic sample cold mounting device;

图2为冷镶嵌金相试样的压出示意图;Figure 2 is a schematic diagram of extrusion of a cold-mounted metallographic sample;

1-试样1;2-试样2;3-压板;4-压板螺栓;5-底座;6-凹模;7-镶嵌材料;8-压头;9-套筒;10-弹簧;11-垫片;12-立柱;13-定位螺母;14-横梁;15-压紧螺母;16-丝杠;17-扳手;18-垫筒;1-sample 1; 2-sample 2; 3-pressure plate; 4-pressure plate bolt; 5-base; 6-die; 7-inlay material; 8-pressure head; 9-sleeve; 10-spring; -Washer; 12-column; 13-locating nut; 14-beam; 15-compression nut; 16-leading screw; 17-wrench;

具体实施方式 Detailed ways

以下结合具体实施例,对本实用新型进行详细说明。Below in conjunction with specific embodiment, the utility model is described in detail.

图1是立柱式金相试样冷镶嵌装置结构图。试样1和试样2放在底座5的中心凸台上,底座5的凸台表面涂有脱模剂。端部带台阶的凹模6内表面涂有脱模剂,凹模6与底座5的中心凸台配合,压板3用压板螺栓4压紧在凹模6端部台阶部位,保证凹模6稳定。将配好的镶嵌材料7沿着凹模6模腔均匀浇入,浇入的高度便于握持磨制试样。Figure 1 is a structural diagram of a column type metallographic sample cold mounting device. Sample 1 and sample 2 are placed on the central boss of the base 5, and the surface of the boss of the base 5 is coated with a release agent. The inner surface of the concave mold 6 with a step at the end is coated with a release agent, the concave mold 6 cooperates with the central boss of the base 5, and the pressure plate 3 is pressed against the step at the end of the concave mold 6 with the pressure plate bolt 4 to ensure the stability of the concave mold 6 . The prepared mosaic material 7 is evenly poured along the die cavity of the concave mold 6, and the pouring height is convenient for holding the ground sample.

压头8与套筒9以螺纹配合,压头8端面涂有脱模剂,套筒9内有弹簧10,弹簧10下端与压头8接触,弹簧10上端与垫片11接触,压头8与凹模6配合,并与镶嵌材料7接触。立柱12加工有螺纹,定位螺母13可以改变横梁14的高度,压紧螺母15使横梁14紧固在立柱12。The pressure head 8 and the sleeve 9 are threadedly matched, the end surface of the pressure head 8 is coated with a release agent, the sleeve 9 has a spring 10, the lower end of the spring 10 is in contact with the pressure head 8, the upper end of the spring 10 is in contact with the gasket 11, and the pressure head 8 Cooperate with the die 6 and contact with the mosaic material 7. The column 12 is processed with threads, the positioning nut 13 can change the height of the beam 14 , and the compression nut 15 makes the beam 14 fastened to the column 12 .

丝杠16与横梁14配合,转动扳手17使得丝杠16向下移动,下压垫片11,弹簧10收缩,将力传递给压头8,镶嵌材料7在弹簧压力作用下与试样1和试样2紧密接触,充分硬化。待镶嵌材料7充分硬化,试样1和试样2被镶嵌在镶嵌材料7中。Lead screw 16 cooperates with crossbeam 14, and turning wrench 17 makes lead screw 16 move downward, pressing down gasket 11, spring 10 shrinks, and the force is transmitted to indenter 8, and inlaid material 7 is combined with sample 1 and sample 1 under spring pressure. Sample 2 was in close contact and fully hardened. The mounting material 7 is fully hardened, and the sample 1 and the sample 2 are mounted in the mounting material 7 .

图2是冷镶嵌后金相试样的压出示意图。取下凹模6,将垫筒18放在底座5上,将凹模6放在垫筒18上面,垫筒18的内径大于凹模6的内径。下压压头8,将冷镶嵌后的金相试样压出,然后进行磨制、抛光等。Figure 2 is a schematic diagram of extrusion of a metallographic sample after cold mounting. Take off the die 6, place the cushion cylinder 18 on the base 5, place the die 6 on the cushion cylinder 18, the inner diameter of the cushion cylinder 18 is greater than the inner diameter of the die 6. Press down the indenter 8 to press out the cold-mounted metallographic sample, and then perform grinding and polishing.

应当理解的是,对本领域普通技术人员来说,可以根据上述说明加以改进或变换,而所有这些改进和变换都应属于本实用新型所附权利要求的保护范围。It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should belong to the protection scope of the appended claims of the present utility model.

Claims (2)

1. cold inlaying device of column metallographic specimen, it is characterized in that, comprise base (5), die (6), pressing plate (3), pressure head (8), sleeve (9), column (12), leading screw (16), crossbeam (14), spanner (17); Base (5) is provided with central boss; The end of die (6) is with step, and die (6) cooperates with the central boss of base (5), and pressing plate (3) is pressed on the step of die (6) end with follower bolt (4); Pressure head (8) and sleeve (9) are with threaded engagement, spring (10) is arranged in the sleeve (9), spring (10) lower end contacts with pressure head (8), spring (10) upper end contacts with pad (11), pressure head (8) cooperates with die (6), and contacts with inlaid material; Column (12) is processed with screw thread, and the threaded hole at crossbeam (14) two ends is enclosed within column (12); Leading screw (16) cooperates with crossbeam (14), and spanner (17) is fixed on leading screw (16) one ends.
2. the cold inlaying device of column metallographic specimen according to claim 1 is characterized in that, also comprises pad cylinder (18), and the internal diameter of pad cylinder (18) is greater than the internal diameter of die (6).
CN 201220399783 2012-08-13 2012-08-13 Stand column type metallographic specimen cold mounting device Expired - Fee Related CN202735151U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
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TWI566876B (en) * 2014-06-06 2017-01-21 Inclusion device
TWI566877B (en) * 2014-06-06 2017-01-21 Inclusion device
CN108827742A (en) * 2018-04-20 2018-11-16 朱兆明 A kind of portable sample processing device and its application method
CN109387423A (en) * 2018-11-01 2019-02-26 中国人民解放军第五七九工厂 A kind of cold inlaying device of metallographic using photosensitive resin and its method
CN111024477A (en) * 2019-12-04 2020-04-17 南京航空航天大学 A kind of silicon carbide fiber bundle vertical cold inlay device and inlay method
CN111251477A (en) * 2020-02-17 2020-06-09 内蒙古大学 A Specimen Slotting Device for Bending Element Test
CN115493915A (en) * 2022-08-26 2022-12-20 中铝材料应用研究院有限公司 A kind of metallographic sample cold mounting mold and using method thereof

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI566876B (en) * 2014-06-06 2017-01-21 Inclusion device
TWI566877B (en) * 2014-06-06 2017-01-21 Inclusion device
CN108827742A (en) * 2018-04-20 2018-11-16 朱兆明 A kind of portable sample processing device and its application method
CN108827742B (en) * 2018-04-20 2020-12-18 林雅娟 Portable sample processing device and using method thereof
CN109387423A (en) * 2018-11-01 2019-02-26 中国人民解放军第五七九工厂 A kind of cold inlaying device of metallographic using photosensitive resin and its method
CN109387423B (en) * 2018-11-01 2023-10-27 中国人民解放军第五七一九工厂 Metallographic cold mosaic device using photosensitive resin and method thereof
CN111024477A (en) * 2019-12-04 2020-04-17 南京航空航天大学 A kind of silicon carbide fiber bundle vertical cold inlay device and inlay method
CN111251477A (en) * 2020-02-17 2020-06-09 内蒙古大学 A Specimen Slotting Device for Bending Element Test
CN115493915A (en) * 2022-08-26 2022-12-20 中铝材料应用研究院有限公司 A kind of metallographic sample cold mounting mold and using method thereof

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Granted publication date: 20130213

Termination date: 20130813