CN202730187U - Air blasting and cooling device - Google Patents

Air blasting and cooling device Download PDF

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Publication number
CN202730187U
CN202730187U CN 201220394235 CN201220394235U CN202730187U CN 202730187 U CN202730187 U CN 202730187U CN 201220394235 CN201220394235 CN 201220394235 CN 201220394235 U CN201220394235 U CN 201220394235U CN 202730187 U CN202730187 U CN 202730187U
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CN
China
Prior art keywords
cooling device
air
cooling
air blasting
spray
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220394235
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Chinese (zh)
Inventor
陈林
刘必成
彭斌
皮珠麟
张克昌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHUZHOU MINRUI VEHICLE FITTING CO Ltd
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ZHUZHOU MINRUI VEHICLE FITTING CO Ltd
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Priority to CN 201220394235 priority Critical patent/CN202730187U/en
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Publication of CN202730187U publication Critical patent/CN202730187U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses an air blasting and cooling device which comprises a plurality of segments of box bodies connected in sequence, each box body comprises an upper box body and a lower box body combined with the upper box body, a pressure air connector is arranged on the top surface of the upper box body, and a high-speed air blasting mouth is arranged on the lower bottom face of the lower box body. The air blasting and cooling device eliminates air blasting cooling in a horizontal direction on two sides of the air blasting and cooling device, only vertical air blasting cooling is remained, the air blasting and cooling device is not only suitable for cooling of a steel rail with a wide and large section, but also suitable for air blasting cooling of a steel rail with a changeable section, like switch rail type, and the air blasting and cooling device does not need to be replaced or adjusted, and is strong in generality.

Description

A kind of spray air-cooling device
Technical field
The utility model relates to the thermal treatment process technology field, particularly relates to a kind of spray air-cooling device.
Background technology
Along with the development of transportation by railroad to high speed, heavy duty and large conveying quantity direction, require rail that higher obdurability, wear resistance and fatigue resistance are arranged, to improve the work-ing life of rail.Wherein, track switch is a kind of line connection equipment that makes rolling stock change another station track over to from a station track, is a kind of common railway casting, and normally in service at railway plays vital effect.
Railroad turnout steel rail spare part is of a great variety, and the rail of existing standard also has a large amount of special cross section rail, such as the AT rail, and special section wing rail TY, U-steel guard rail etc.The section structure of various railroad turnout steel rail spare parts is different, alters a great deal, and its rail head all requires quench treatment.Quenchant commonly used has salt solution, water, mineral oil, air etc., all tends to both at home and abroad with pressurized air as quenchant.Use the pressure-air cooling workpiece, its spacing is often smaller, generally is no more than 40mm.
The spray air-cooling device of present existing rail head of rail quenching usefulness because with strong points, is designed to the tread face cold with simultaneously vertical spray of two sides.This spray air-cooling device, for railroad turnout steel rail spare quenched, versatility was poor, changed frequently, was unfavorable for enhancing productivity.In addition, the side direction horizontal ejection function of existing spray air-cooling device is superfluous, especially the light section of variable cross-section part is quenched, and is difficult to regulate, and is very inapplicable.
Therefore, how to design a kind of spray air-cooling device, can adapt to the quenching of the various rail spares of track switch, need not to change, need not to regulate, highly versatile is the present technical issues that need to address of those skilled in the art.
The utility model content
The purpose of this utility model provides a kind of spray air-cooling device, and this spray air-cooling device can adapt to the quenching of the various rail spares of track switch, need not to change, and need not to regulate highly versatile.
For solving the problems of the technologies described above, the utility model provides a kind of spray air-cooling device, comprise the more piece casing that joins successively, described casing comprises upper box and the lower box that makes up with described upper box, the upper end face of described upper box is provided with the pressure air joint, and the bottom surface of described lower box is furnished with the high speed air blast beak.
Preferably, the bottom surface at right angle setting of described high speed air blast beak and described lower box.
Preferably, described high speed air blast beak is arranged with the chessboard type structure dislocation at the bottom surface of described lower box.
Preferably, be provided with the seal washer of heat-resistance type between described high speed air blast beak and the described lower box.
Preferably, assemble by the first seal washer and holding bolt between the described casing.
Preferably, assemble by the second seal washer and fitting nut between described upper box and the described lower box.
Relatively above-mentioned technical background, spray air-cooling device provided by the utility model comprises the more piece casing that joins successively, described casing comprises upper box and the lower box that makes up with described upper box, the upper end face of described upper box is provided with the pressure air joint, and the bottom surface of described lower box is furnished with the high speed air blast beak.Compared with prior art, spray air-cooling device provided by the utility model has been cancelled the spray wind cooling of both sides horizontal directions, only has vertical spray wind cooling, be not only applicable to the rail cooling in roomy cross section, more be applicable to the spray wind cooling such as tongue class variable cross-section rail, need not change, need not regulate highly versatile.
Description of drawings
Fig. 1 provides the front view of a kind of embodiment of spray air-cooling device for the utility model;
Fig. 2 is the upward view of the air-cooling device of spray shown in Fig. 1;
Fig. 3 is the structural representation of a kind of embodiment of high speed air blast beak of the air-cooling device of spray shown in Fig. 1.
Among Fig. 1 to Fig. 3:
Upper box 11, lower box 12, pressurized air air intake joint 2, high speed air blast beak 3, the first seal washer 41, the second seal washer 42, holding bolt 51, fitting nut 52.
Embodiment
Core of the present utility model provides a kind of spray air-cooling device, and this spray air-cooling device can adapt to the quenching of the various rail spares of track switch, need not to change, and need not to regulate highly versatile.
In order to make those skilled in the art person understand better the utility model scheme, the utility model is described in further detail below in conjunction with the drawings and specific embodiments.
It is pointed out that the upper and lower noun of locality that waits that this paper is related, is to be arranged in figure and component position each other defines with component among Fig. 1 to Fig. 3, just in order to explain the clear of technical scheme and conveniently.Should be appreciated that the noun of locality that this paper adopts should not limit the scope that present specification is asked for protection.
Please refer to Fig. 1, Fig. 2 and Fig. 3, Fig. 1 provides the front view of a kind of embodiment of spray air-cooling device for the utility model; Fig. 2 is the upward view of the air-cooling device of spray shown in Fig. 1; Fig. 3 is the structural representation of a kind of embodiment of high speed air blast beak of the air-cooling device of spray shown in Fig. 1.
In a kind of embodiment, railroad turnout steel rail spare quenching spray air-cooling device provided by the utility model comprises the more piece casing that joins successively; Can be mounted with by the first seal washer 41 and holding bolt 51 between the described casing, can certainly fix by other fixed forms.
The joint number of described casing is determined according to the process speed that quenches in the reality and required speed of cooling, is preferably two joint casings or three joint casings.
Described casing comprises upper box 11 and lower box 12, can be mounted with by the second seal washer 42 and fitting nut 52 between described upper box 11 and the described lower box 12.
The upper end face of described upper box 11 is furnished with a plurality of pressurized air air intake joints 2, and pressurized air air intake joint 2 is connected with compressed air line.Described pressurized air air intake joint 2 can be welded and fixed with described upper box 11, also can be connected and fixed by screw; Particularly, described pressurized air air intake joint 2 is evenly arranged at the upper end face word order of described upper box 11, arranges like this, can be so that pressurized air evenly distributes in casing.Certainly, the layout of pressurized air air intake joint 2 also can adopt other forms, evenly distributes in casing as long as can guarantee pressurized air.
The bottom surface of described lower box 12 is furnished with high speed air blast beak 3, the bottom surface at right angle setting of described high speed air blast beak 3 and described lower box 12.Particularly, can be mounted with seal washer and fitting nut between the box plate of described high speed air blast beak 3 and described lower box 12, can certainly use other modes.It is to be noted, because being used for spray wind, high speed air blast beak 3 cools off heated railroad turnout steel rail spare, the temperature of heated railroad turnout steel rail spare is higher, so the seal washer between the box plate of high speed air blast beak 3 and described lower box 12 preferably adopts the seal washer of heatproof, prevent that the seal washer that causes because railroad turnout steel rail spare temperature is high from damaging, and then impact spray wind cooling effect.
Described high speed air blast beak 3 is preferably streamlined high speed air blast beak; Streamlined high speed air blast beak has that the pressurized air consumption is little, cooling power is strong and cool off the advantages such as even.The inner chamber of streamlined high speed air blast beak is streamlined cavity, and when work, pressurized air enters the trunnion of high speed air blast beak by streamlined cavity, and then high-velocity jet is in the surface of work piece.
Described high speed air blast beak 3 at the bottom surface of described lower box 12 with the mode of the chessboard type structure layout that misplaces, can certainly be with other arrangement.Because the diameter of high speed air blast beak 3 is larger, the spacing that can shorten between the high speed air blast beak 3 is arranged in the chessboard type structure dislocation, thereby the working face of railroad turnout steel rail spare is cooled off uniformly and effectively.
In actual the setting, can change by the aperture of the spacing between the adjustment high speed air blast beak 3 and high speed air blast beak 3 cooling power and the speed of cooling of spray air-cooling device, to satisfy the quenching demand of different types of railroad turnout steel rail spare.
In order to guarantee that this spray air-cooling device goes for various types of railroad turnout steel rail spares, the bottom width of described spray air-cooling device is the width that the real work width of high speed air blast beak 3 has been contained the widest existing rail spare section.
During work, when the working face of track switch rail spare is heated the inductor block heating, during the regional steel body of its working face generation complete austenitizing phase transformation, adopt the working face of spray air-cooling device cooling railroad turnout steel rail spare provided by the utility model, particularly, can regulate as required the bottom surface of this spray air-cooling device and the angle between the railroad turnout steel rail spare working face, the compressed air line of pressurized air enters in the casing by pressurized air air intake joint 2, and enter trunnion by the streamlined cavity of high speed air blast beak 3, then with the working face of proper angle high-velocity jet in rail spare, it is to be noted, the proper angle here refers to the bottom surface of above-mentioned spray air-cooling device and the angle between the railroad turnout steel rail spare working face, can determine according to reality is required, preferred angular range is 45 degree ~ 125 degree.Through the spray wind cooling of spray air-cooling device, can make rail spare working face austenite occur to the nodular troostite structural transformation in the perlitic transformation zone, and other structural transformation such as bainite and martensite does not occur.
It is pointed out that the pressurized air blast of spray air-cooling device and speed of cooling etc. can be according to processing request and actual required settings of railroad turnout steel rail spare in spray wind cooling process.
Spray air-cooling device provided by the utility model has been cancelled both sides horizontal direction spray air-cooling device, only has vertical spray wind cooling, the quenching spray that can adapt to dissimilar rail spare is cold, the rail spare of variable cross-section particularly, compared with prior art, for different types of rail spare, do not need to reconfigure air blast beak, do not need to regulate highly versatile, good cooling results yet.
Here it is pointed out that except above-mentioned railroad turnout steel rail spare, spray air-cooling device provided by the utility model is applicable to the spray wind cooling of similar board-like part too.
Above spray air-cooling device provided by the utility model is described in detail.Used specific case herein principle of the present utility model and embodiment are set forth, the explanation of above embodiment just is used for helping to understand method of the present utility model and core concept thereof.Should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle, can also carry out some improvement and modification to the utility model, these improvement and modification also fall in the protection domain of the utility model claim.

Claims (6)

1. one kind sprays air-cooling device, comprise the more piece casing that joins successively, it is characterized in that, described casing comprises upper box and the lower box that makes up with described upper box, the upper end face of described upper box is provided with the pressure air joint, and the bottom surface of described lower box is furnished with the high speed air blast beak.
2. spray air-cooling device as claimed in claim 1 is characterized in that, the bottom surface at right angle setting of described high speed air blast beak and described lower box.
3. spray air-cooling device as claimed in claim 1 or 2 is characterized in that, described high speed air blast beak is arranged with the chessboard type structure dislocation at the bottom surface of described lower box.
4. spray air-cooling device as claimed in claim 3 is characterized in that, is provided with the seal washer of heat-resistance type between described high speed air blast beak and the described lower box.
5. spray air-cooling device as claimed in claim 1 is characterized in that, assembles by the first seal washer and holding bolt between the described casing.
6. spray air-cooling device as claimed in claim 1 is characterized in that, assembles by the second seal washer and fitting nut between described upper box and the described lower box.
CN 201220394235 2012-08-09 2012-08-09 Air blasting and cooling device Expired - Fee Related CN202730187U (en)

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Application Number Priority Date Filing Date Title
CN 201220394235 CN202730187U (en) 2012-08-09 2012-08-09 Air blasting and cooling device

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103131826A (en) * 2013-02-26 2013-06-05 内蒙古包钢钢联股份有限公司 Steel rail on-line wind-jet quenching heat treatment simulation experiment device
CN103540736A (en) * 2013-09-22 2014-01-29 中铁宝桥集团有限公司 Heat treatment method and heat treatment method for steel rail profiling heel end section
CN105177242A (en) * 2015-08-06 2015-12-23 中铁宝桥集团有限公司 Movable air blasting and cooling device for heated steel rail head
CN105483348A (en) * 2015-12-29 2016-04-13 中铁宝桥集团有限公司 AT steel rail profiling heel thermal treatment production line and treatment method
CN114425507A (en) * 2022-02-15 2022-05-03 黄山诺帆科技装备制造有限公司 Rapid cooling chamber

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103131826A (en) * 2013-02-26 2013-06-05 内蒙古包钢钢联股份有限公司 Steel rail on-line wind-jet quenching heat treatment simulation experiment device
CN103540736A (en) * 2013-09-22 2014-01-29 中铁宝桥集团有限公司 Heat treatment method and heat treatment method for steel rail profiling heel end section
CN105177242A (en) * 2015-08-06 2015-12-23 中铁宝桥集团有限公司 Movable air blasting and cooling device for heated steel rail head
CN105177242B (en) * 2015-08-06 2017-04-05 中铁宝桥集团有限公司 Compressed air cooling device after a kind of movable rail head of rail heating
CN105483348A (en) * 2015-12-29 2016-04-13 中铁宝桥集团有限公司 AT steel rail profiling heel thermal treatment production line and treatment method
CN114425507A (en) * 2022-02-15 2022-05-03 黄山诺帆科技装备制造有限公司 Rapid cooling chamber

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130213

Termination date: 20150809

EXPY Termination of patent right or utility model