CN202725834U - Freezer handle stamping die - Google Patents
Freezer handle stamping die Download PDFInfo
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- CN202725834U CN202725834U CN 201220446785 CN201220446785U CN202725834U CN 202725834 U CN202725834 U CN 202725834U CN 201220446785 CN201220446785 CN 201220446785 CN 201220446785 U CN201220446785 U CN 201220446785U CN 202725834 U CN202725834 U CN 202725834U
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- 238000000926 separation method Methods 0.000 claims abstract description 17
- 238000004080 punching Methods 0.000 claims abstract description 16
- 238000000465 moulding Methods 0.000 claims description 51
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims 11
- 230000008878 coupling Effects 0.000 claims 5
- 238000010168 coupling process Methods 0.000 claims 5
- 238000005859 coupling reaction Methods 0.000 claims 5
- 239000000463 material Substances 0.000 claims 2
- 230000000295 complement effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000009966 trimming Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000010924 continuous production Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型属于冲压技术领域,尤其涉及一种冷冻柜把手冲压模具。 The utility model belongs to the technical field of punching, in particular to a punching die for a freezer handle.
背景技术 Background technique
在冷冻柜把手生产过程中通常会涉及到冲压模具,现有冷冻柜把手要求外观光亮,美观,内侧合缝处要求间隙均匀,高度一致不能有落差,才能满足自动采用自动焊接和外观手感要求,现有的冷冻柜把手通常都是采用多个单工位生产,为了提高生产效率,节约生产成本,客户要求最好能够使用多工位连续生产的模式,但是这种生产模式下,冷冻柜把手冲压模具会遇到以下问题: Stamping molds are usually involved in the production process of freezer handles. The existing freezer handles require a bright and beautiful appearance, uniform gaps at the inner joints, consistent heights and no drop, so as to meet the requirements of automatic welding and appearance. The existing freezer handles are usually produced by multiple single stations. In order to improve production efficiency and save production costs, customers require that it is best to use a multi-station continuous production mode. However, in this production mode, freezer handles Stamping dies will encounter the following problems:
1、由于产品的基准面要求平行度0.25,公差过小,必须考虑成型后精修边,这样势必工序麻烦,效率降低; 1. Since the datum plane of the product requires a parallelism of 0.25 and the tolerance is too small, it is necessary to consider the fine trimming after forming, which will inevitably cause troublesome processes and reduce efficiency;
2、由于产品是一个类似圆管的典型产品,当使用多工位连续生产时,冲压模具各个结构空间受到一定限制,内侧合缝成型相对困难; 2. Since the product is a typical product similar to a round tube, when using multi-station continuous production, the structural space of the stamping die is limited to a certain extent, and it is relatively difficult to form the inner seam;
3、由于产品两端的形体变化趋势,产品端部外侧在现有的拉伸过程中常有起皱出现,产品外观质量会受到影响; 3. Due to the shape change trend at both ends of the product, wrinkling often occurs on the outer side of the product end during the existing stretching process, and the appearance quality of the product will be affected;
4、在关键步骤侧成型工序中,由于模具外侧采用常规滑块结构,同时模具尺寸空间有限,这样势必影响产品脱模效率和质量; 4. In the key step of the side forming process, since the outer side of the mold adopts a conventional slider structure, and the size of the mold is limited, this will inevitably affect the demoulding efficiency and quality of the product;
5、在关键步骤包裹成型中,形状变化剧烈,产品端部内侧通常会产生开裂现象;若在产品端部内侧成型直线部位使用空心成型,会使产品成型不到位。 5. In the key step of wrapping molding, the shape changes drastically, and cracks usually occur on the inner side of the product end; if hollow molding is used on the inner side of the product end to form a straight line, the product will not be formed properly.
上述可知,有必要对现有技术进一步完善。 As can be seen above, it is necessary to further improve the prior art.
发明内容 Contents of the invention
本实用新型是为了解决现有冷冻柜把手冲压模具结构复杂、成本高、冲压效果差,效率低,不能满足质量的高要求的问题而提出一种机构简单、紧凑,成本低、加工容易,效率高,冲压效果好,能满足产品质量要求的冷冻柜把手冲压模具。 The utility model aims to solve the problems that the existing freezer handle stamping die has complex structure, high cost, poor stamping effect, low efficiency, and cannot meet the high quality requirements, and proposes a simple and compact mechanism, low cost, easy processing, and high efficiency. High, good stamping effect, can meet the product quality requirements of the freezer handle stamping die.
本实用新型是通过以下技术方案实现的: The utility model is achieved through the following technical solutions:
上述的一种冷冻柜把手冲压模具,为连续冲压模具,包括分别一体成型的上模和下模;所述上模包括依次顺序设置的下料成型上模、拉伸成型上模、侧成型上模、包裹成型上模及分离成型上模;所述下模包括依次顺序设置的下料成型下模、拉伸成型下模、侧成型下模、包裹成型下模及分离成型下模。 The above-mentioned stamping die for the handle of a freezer is a continuous stamping die, including an upper mold and a lower mold that are integrally formed respectively; mold, wrap molding upper mold and separation molding upper mold; the lower mold includes a blanking molding lower mold, a stretch forming lower mold, a side forming lower mold, a wrapping molding lower mold and a separation molding lower mold arranged in sequence.
所述冷冻柜把手冲压模具,其中:所述下料成型上模包括切边冲孔凸模;所述下料成型下模与所述下料成型上模匹配,包括与所述切边冲孔凸模相匹配的切边冲孔凹模。 The freezer handle stamping die, wherein: the blanking forming upper die includes a trimming and punching punch; the blanking forming lower die is matched with the blanking forming upper die, including matching with the trimming and punching punch Cutting edge punching die.
所述冷冻柜把手冲压模具,其中:所述拉伸成型上模包括拉伸凹模;所述拉伸成型下模位于所述下料成型下模一侧,包括与所述拉伸凹模匹配的拉伸凸模、拉伸压边圈及设于所述拉伸凸模和拉伸压边圈之间的氮气弹簧。 The freezer handle stamping die, wherein: the stretch forming upper die includes a drawing die; the stretch forming lower die is located on one side of the blanking forming lower die, and includes a A stretching punch, a stretching blank holder and a nitrogen spring arranged between the stretching punch and the stretching blank holder.
所述冷冻柜把手冲压模具,其中:所述侧成型上模位于所述拉伸成型上模一侧,包括压料板和设于所述压料板两侧的斜锲驱动块;所述侧成型下模位于所述拉伸成型下模一侧,包括侧成型模垫板、斜锲滑动块、背托、导向盖板、滑块回程弹簧、下成型公模和脱料顶针。 The freezer handle stamping die, wherein: the side forming upper die is located on one side of the stretch forming upper die, and includes a clamping plate and wedge driving blocks arranged on both sides of the clamping plate; The forming lower die is located on one side of the stretch forming lower die, and includes a side forming die backing plate, a wedge sliding block, a back support, a guide cover plate, a slider return spring, a lower forming male die and a stripping thimble.
所述冷冻柜把手冲压模具,其中:所述斜锲滑动块和背托均设于所述侧成型模垫板上,所述背托位于所述斜锲滑动块底端的两侧;所述导向盖板设于所述斜锲滑动块顶端的两侧;所述滑块回程弹簧、下成型公模和脱料顶针匹配设置于所述斜锲滑动块内侧。 The freezer handle stamping die, wherein: the wedge sliding block and the back support are both arranged on the side forming mold backing plate, the back supports are located on both sides of the bottom end of the wedge sliding block; the guide The cover plate is arranged on both sides of the top of the wedge sliding block; the return spring of the slide block, the lower forming male mold and the stripping thimble are matched and arranged on the inner side of the wedge sliding block.
所述冷冻柜把手冲压模具,其中:所述包裹成型上模位于所述侧成型上模一侧,包括上成型凹模;所述包裹成型下模位于所述侧成型下模一侧,包括与所述上成型凹模匹配的下成型块。 The freezer handle stamping die, wherein: the wrap molding upper mold is located on the side of the side molding upper mold and includes an upper molding die; the wrap molding lower mold is located on the side of the side molding lower mold and includes The lower molding block matched with the upper molding die.
所述冷冻柜把手冲压模具,其中:所述分离成型上模位于所述包裹成型上模一侧,包括分离凸模;所述分离成型下模位于所述包裹成型下模一侧,包括与所述分离凸模匹配的分离凹模。 The freezer handle stamping die, wherein: the separate molding upper die is located on the side of the wrap molding upper die, including a separate punch; the separate molding lower die is located on the side of the wrap molding lower die, including the The separation die matched with the separation punch described above.
所述冷冻柜把手冲压模具,其中:所述下模还包括设于所述下模长度方向的一组相对侧边上的导向机构,所述导向机构包括导向杆和导向块;所述下料成型下模、拉伸成型下模、侧成型下模和包裹成型下模的两端均设有一组所述导向杆和导向块。 The freezer handle stamping die, wherein: the lower mold also includes a guide mechanism arranged on a group of opposite sides in the length direction of the lower mold, the guide mechanism includes a guide rod and a guide block; the blanking A set of guide rods and guide blocks are provided at both ends of the lower mold for forming, the lower mold for stretch forming, the lower mold for side forming and the lower mold for wrapping molding.
有益效果: Beneficial effect:
本实用新型冷冻柜把手冲压模具为连续冲压模具,上模和下模均为一体结构,即集多工序模具于一体,其中,下料成型上模和下料成型下模的设计,能有效保证产品的冲切精度;拉伸成型上模和拉伸成型下模的设计,能有效避免产品局部起皱,保证了产品的外观质量;侧成型上模和侧成型下模采用斜锲结构,且侧成型下模设有脱料顶针,能有效解决模具的空间尺寸受限问题;包裹成型下模设置的燕尾槽滑块能将产品准确成型到位;分离成型上模与分离成型下模的设计能快速、准确的将产品与废料分离,整个冲压模具结构紧凑、对称,使用效率高,制造难度低,不仅提高了工件的冲压效率和质量,而且也降低了产品制造成本。 The stamping mold for the handle of the freezer of the utility model is a continuous stamping mold, and the upper mold and the lower mold are all in one structure, that is, it integrates multi-process molds. Among them, the design of the blanking forming upper mold and the blanking forming lower mold can effectively ensure The punching accuracy of the product; the design of the stretch forming upper die and the stretch forming lower die can effectively avoid local wrinkling of the product and ensure the appearance quality of the product; the side forming upper die and the side forming lower die adopt a wedge structure, and The side forming lower mold is equipped with ejector pins, which can effectively solve the problem of limited space of the mold; the dovetail slider set on the wrap molding lower mold can accurately form the product in place; the design of the separate forming upper mold and the separate forming lower mold can Quickly and accurately separate the product from the waste. The whole stamping die has a compact and symmetrical structure, high efficiency and low manufacturing difficulty, which not only improves the stamping efficiency and quality of the workpiece, but also reduces the manufacturing cost of the product.
附图说明 Description of drawings
图1为本实用新型冷冻柜把手冲压模具的结构示意图。 Fig. 1 is a structural schematic diagram of a stamping die for a freezer handle of the present invention.
图2为本实用新型冷冻柜把手冲压模具的下模结构示意图。 Fig. 2 is a structural schematic diagram of the lower die of the utility model freezer handle stamping die.
图3为本实用新型冷冻柜把手冲压模具的侧成型上模和侧成型下模配合后的局部结构示意图。 Fig. 3 is a partial structural schematic diagram of the side-forming upper mold and the side-forming lower mold of the utility model freezer handle stamping mold after cooperation.
图4为本实用新型冷冻柜把手冲压模具的包裹成型下模的局部结构示意图。 Fig. 4 is a schematic diagram of the local structure of the lower die for wrapping molding of the stamping die for the handle of the freezer of the present invention.
图5为本实用新型冷冻柜把手冲压模具的包裹成型下模局部结构的剖面图。 Fig. 5 is a cross-sectional view of the partial structure of the lower die for wrapping molding of the stamping die for the freezer handle of the utility model.
具体实施方式 Detailed ways
如图1至5所示,本实用新型冷冻柜把手冲压模具,为连续模具,包括上模1及与上模相匹配的下模2。
As shown in Figures 1 to 5, the utility model freezer handle stamping mold is a continuous mold, including an upper mold 1 and a
上模1为一体结构,包括依次顺序设置的下料成型上模11、拉伸成型上模12、侧成型上模13、包裹成型上模14及分离成型上模15,
The upper mold 1 has an integrated structure, including a blanking molding upper mold 11, a stretch forming upper mold 12, a side forming
下料成型上模11位于上模1一端部,包括切边冲孔凸模111; The blanking forming upper die 11 is located at one end of the upper die 1 and includes a trimming and punching punch 111;
拉伸成型上模12位于下料成型上模11的一侧,包括拉伸凹模121; Stretch forming upper die 12 is located on one side of blanking forming upper die 11, including drawing die 121;
侧成型上模13位于拉伸成型上模12的一侧,包括压料板131和一对斜锲驱动块132,压料板131底部中央向内凹陷形成截面大致呈缺口椭圆形状的导槽,斜锲驱动块132设于压料板131两侧,其中,每个斜锲驱动块132底端内侧均设有斜面;
The
包裹成型上模14位于拉伸成型上模13的一侧,包括上成型凹模141;
The upper mold 14 for wrapping is positioned at one side of the
分离成型上模15位于包裹成型上模14的一侧,即位于上摸1上与下料成型上模11相对的另一端部,分离成型上模15包括分离凸模151。 The separate forming upper die 15 is located on one side of the wrapping forming upper die 14 , that is, on the other end of the upper die 1 opposite to the blanking forming upper die 11 , and the separate forming upper die 15 includes a separating punch 151 .
下模2也为一体结构,其包括依次顺序设置的下料成型下模21、拉伸成型下模22、侧成型下模23、包裹成型下模24、分离成型下模25以及设于下模2一组相对侧边的导向机构26;
下料成型下模21位于下模2一端部,其与上模1的下料成型上模11相匹配设置,下料成型下模21包括与下料成型上模11的切边冲孔凸模111匹配的切边冲孔凹模211;
The blanking forming lower mold 21 is located at one end of the
拉伸成型下模22位于下料成型下模21一侧,其与上模1的拉伸成型上模12相匹配设置,拉伸成型下模22包括拉伸凸模221、拉伸压边圈222及氮气弹簧223,拉伸凸模221设于拉伸压边圈222上侧中部且与拉伸成型上模12的拉伸凹模121相匹配,氮气弹簧223设于拉伸凸模221和拉伸压边圈222之间。 Stretch forming lower die 22 is positioned at blanking forming lower die 21 side, and it is arranged with the stretch forming upper die 12 of upper die 1, and stretch forming lower die 22 comprises stretching punch 221, stretching blank holder 222 and nitrogen spring 223, the stretching punch 221 is located at the middle part of the upper side of the stretching blank holder 222 and matches with the stretching die 121 of the stretch forming upper die 12, and the nitrogen spring 223 is located at the stretching punch 221 and Stretch between the binder rings 222.
侧成型下模23位于拉伸成型下模22一侧,其与上模1的侧成型上模13相匹配设置,侧成型下模23包括侧成型模垫板231、斜锲滑动块232、背托233、滑块回程弹簧234、导向盖板235、下成型公模236和脱料顶针237;斜锲滑动块232为对称设于侧成型模垫板231上的一对,其与侧成型上模13的斜锲驱动块132相匹配,每个斜锲滑动块232顶端外侧均设有与斜锲驱动块132底端内侧斜面相匹配的斜面;背托233分成两组,分别对称设于斜锲滑动块232底端的两侧;滑块回程弹簧234对称设于斜锲滑动块232相向的内侧;导向盖板235对称设于斜锲滑动块232顶端的两侧;下成型公模236为一对,其设于斜锲滑动块232内侧,即从一对斜锲滑动块232之间的间隙穿入;脱料顶针237设于下成型公模236内侧,即从一对下成型公模236之间的间隙穿入,在液压油缸的推动下可在一对下成型公模236之间的间隙内来回伸缩。
The side forming
包裹成型下模24位于侧成型下模23一侧,其与上模1的包裹成型上模14相匹配设置,包裹成型下模24包括包裹成型垫板241、模座242、下成型块243、燕尾滑动块244、滑块回程弹簧245及滑动块固定座246,模座242匹配设置于包裹成型垫板241上;下成型块243匹配设置于模座242上侧且与上模1上包裹成型上模14的上成型凹模141相匹配;燕尾滑动块244匹配设置于下成型块243端部,并通过滑块回程弹簧245与模座242连接;滑动块固定座246匹配设置于燕尾滑动块244一端。
Wrap molding
分离成型下模25位于包裹成型下模24一侧,即位于下模2上与下料冲切成型下模21相对的另一端部,其与分离成型上模15相匹配设置,分离成型下模25包括对称于下模2一端部两侧的分离凹模251,分离凹模251与上模1上分离成型上模15的分离凸模151相匹配;
The separation forming lower die 25 is located on one side of the wrapping forming
导向机构26设于下模2长度方向的一组相对侧边上,包括用于卷料的导向杆261和导向块262,位于下料成型下模21的切边冲孔凹模211两端的一组导向杆261和导向块262,导向块262是设在导向杆261一侧;
The guide mechanism 26 is located on one group of opposite sides in the lengthwise direction of the
其中,位于拉伸成型下模22的拉伸压边圈222两端、位于侧成型下模23的侧成型模垫板231两端及位于包裹成型下模24的两端各设的一组导向杆261和导向块262,导向块262是设在导向杆261上。
Wherein, a set of guiding guides are located at both ends of the stretch blank holder 222 of the lower die 22 for stretch forming, at both ends of the backing plate 231 of the
本实用新型为连续冲压模具,结构设计简单、紧凑且对称,上模和下模均为一体结构且集多工序模具于一体,显著提高了产品的冲压效率,而且产品冲压效果好,质量稳定,提高了产品的生产效率,降低了生产成本。 The utility model is a continuous stamping die with a simple, compact and symmetrical structure design. The upper die and the lower die are integrated and integrate multi-process dies, which significantly improves the stamping efficiency of the product, and the product has good stamping effect and stable quality. The production efficiency of the product is improved and the production cost is reduced.
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Cited By (3)
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CN102825132A (en) * | 2012-09-04 | 2012-12-19 | 东莞市精力仁模具有限公司 | Stamping Technology and Stamping Die of Freezer Handle |
CN106077223A (en) * | 2016-06-22 | 2016-11-09 | 苏州神本精密机械有限公司 | A kind of crease-resistant resistance to disruption process of ultra thin plate deep drawn and mould thereof |
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2012
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN102825132A (en) * | 2012-09-04 | 2012-12-19 | 东莞市精力仁模具有限公司 | Stamping Technology and Stamping Die of Freezer Handle |
CN102825132B (en) * | 2012-09-04 | 2014-11-12 | 东莞市精力仁模具有限公司 | Process and die for stamping handle of freezer |
CN106077223A (en) * | 2016-06-22 | 2016-11-09 | 苏州神本精密机械有限公司 | A kind of crease-resistant resistance to disruption process of ultra thin plate deep drawn and mould thereof |
CN108746351A (en) * | 2018-06-25 | 2018-11-06 | 海盐巨龙消防设备有限公司 | A kind of extinguisher valve door handle decompressor |
CN108746351B (en) * | 2018-06-25 | 2023-09-08 | 海盐巨龙消防设备有限公司 | Stamping device for valve handle of fire extinguisher |
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