CN202722411U - Automatic production line for refining of Keemun black tea - Google Patents
Automatic production line for refining of Keemun black tea Download PDFInfo
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- CN202722411U CN202722411U CN201220408015.8U CN201220408015U CN202722411U CN 202722411 U CN202722411 U CN 202722411U CN 201220408015 U CN201220408015 U CN 201220408015U CN 202722411 U CN202722411 U CN 202722411U
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- 244000269722 Thea sinensis Species 0.000 title claims abstract description 158
- 238000007670 refining Methods 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 235000006468 Thea sinensis Nutrition 0.000 title claims abstract description 31
- 235000020279 black tea Nutrition 0.000 title claims abstract description 31
- 235000013616 tea Nutrition 0.000 claims abstract description 132
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 62
- 229910052742 iron Inorganic materials 0.000 claims abstract description 31
- 238000001035 drying Methods 0.000 claims abstract description 27
- 238000012216 screening Methods 0.000 claims abstract description 27
- 238000005303 weighing Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims description 29
- 230000008569 process Effects 0.000 claims description 24
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000003892 spreading Methods 0.000 claims description 17
- 230000007480 spreading Effects 0.000 claims description 16
- 239000000463 material Substances 0.000 claims description 9
- 238000005192 partition Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 7
- 239000012535 impurity Substances 0.000 description 4
- 238000012546 transfer Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 239000002994 raw material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000007873 sieving Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000003205 fragrance Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
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Abstract
Description
技术领域 technical field
本实用新型涉及一种茶叶制作设备,具体是一种祁门红茶精制自动化生产线。The utility model relates to tea making equipment, in particular to an automatic production line for refining Keemun black tea.
背景技术 Background technique
茶叶精制,顾名思义是在初制毛茶的基础上再进行精细加工。鲜叶经初制后制成毛茶即可饮用,精制的目的是根据市场要求,把各地毛茶归堆拼配,进行后态整理,使之达到样品等级要求及产品品质规格化。具体讲,精制的要求是分别等级、整饰形状、剔除次杂、适度干燥、提高香味、调剂品质。茶叶精制是一项十分繁杂的工作,每个茶叶单体一般要经过十几道甚至更多的工序才能保证最终成品的质量,每一道工序都要在加工设备内进行复杂的加工。现有有的精致工序依然依靠纯手工,而现有的各个精制设备都是相互独立的,也就是个工序之间独立存在,一个工序完成以后需要将茶叶转运至另一工序进行加工。这种方式不仅加工效率极低,并且无法保证精制以后茶叶的品质,且对人工的要求较高。Tea refining, as the name implies, is to carry out fine processing on the basis of primary raw tea. The fresh leaves can be made into raw tea after primary processing and can be drunk. The purpose of refinement is to collect and blend raw tea from various places according to market requirements, and carry out post-processing to make it meet the sample grade requirements and product quality standardization. Specifically, the refined requirements are to classify grades, trim shapes, remove minor impurities, moderately dry, improve fragrance, and adjust quality. Tea refining is a very complicated work. Each single tea leaf generally needs to go through more than a dozen or more processes to ensure the quality of the final product. Each process requires complex processing in the processing equipment. Existing refining processes still rely on pure handwork, and existing refining equipment is independent of each other, that is, each process exists independently, and after one process is completed, the tea leaves need to be transferred to another process for processing. This method not only has extremely low processing efficiency, but also cannot guarantee the quality of the refined tea leaves, and has higher requirements for labor.
烘干是祁门红茶精制过程中的第一道重要的工序,也是几大关键工序之一,干燥主要是通过将热空气通入茶叶原料中将茶叶原料中的水分蒸发并带走的过程,其主要目的是散失茶叶水分、茶叶定型增加茶叶芳香气味等,在干燥过程中,温度是影响烘干质量的主要因素,热化作用占主导地位,它对茶叶品质的形成起到十分重要的作用,因为干燥过程不仅仅是茶叶失水干燥定型的过程,更是形成更多化学成分和良好的芳香气味的过程,所以,烘干效果的好坏,直接影响茶的品质。Drying is the first important process in the refining process of Keemun black tea, and it is also one of several key processes. Drying is mainly a process of evaporating and taking away the water in the tea raw materials by passing hot air into the tea raw materials. Its main purpose is to lose the water content of tea leaves, increase the aroma of tea leaves, etc. During the drying process, temperature is the main factor affecting the drying quality, and the heating effect is dominant, which plays a very important role in the formation of tea quality. , because the drying process is not only a process of dehydration and drying of tea leaves, but also a process of forming more chemical components and good aroma. Therefore, the drying effect directly affects the quality of tea.
茶叶匀堆设备是将经过烘干后的各挡筛号茶叶按照比例混合成符合标准样的成品茶的设备,主要包括联合式茶叶匀堆机、行车式茶叶匀堆机、撒盘式茶叶匀堆机、滚筒式茶叶匀堆机、自动拼配式茶叶匀堆机、箱式茶叶匀堆机和筒仓式茶叶匀堆机,其中行车式茶叶匀堆机使用较多。行车式茶叶匀堆机是用行车撒茶的茶叶匀堆机,由行车撒茶带、拼合斗、传输管等组成,拼合斗的个数和大小由每批堆的数量而定,工作时,将待拼配的各挡筛号茶经传输管升运至位于拼合斗顶部的行车撒茶带上,行车沿拼合斗纵向来回运动,撒茶带上的茶叶不断均匀地一层一层的撒落在各个拼合斗内,全部茶叶撒完后,开启拼合斗底部的开堆门,使茶叶落下,达到混合均匀的目的。现有的技术中的匀堆机的多个拼合斗不是排列在一条直线上,这就使得茶叶从开堆门落下之后不能用一条输送带输送,需要采用人工辅助的方式,这样效率比较低,匀堆效果也不好。Tea evenly stacking equipment is the equipment that mixes the dried tea leaves of each sieve according to the proportion into the finished tea that meets the standard sample. Heaper, drum-type tea even-heaper, automatic blending-type tea even-heaper, box-type tea even-heaper and silo-type tea even-heaper, among which driving-type tea even-heaper is used more. The driving-type tea evenly heaping machine is a tea evenly heaping machine that spreads tea by driving. It is composed of driving tea spreading belts, combining buckets, transmission pipes, etc. The number and size of the combining buckets are determined by the number of piles in each batch. When working, The teas of each sieve size to be blended are lifted and transported to the driving tea spreading belt on the top of the mixing bucket through the transmission pipe. The driving vehicle moves back and forth along the longitudinal direction of the mixing bucket, and the tea leaves on the tea spreading belt are continuously and evenly sprinkled layer by layer. After all the tea leaves are sprinkled in each bucket, open the door at the bottom of the bucket to let the tea fall down to achieve the purpose of mixing evenly. The multiple buckets of the leveling machine in the existing technology are not arranged in a straight line, which makes it impossible for the tea leaves to be transported by a conveyor belt after falling from the pile opening door, and manual assistance is required, which is relatively inefficient. Even pile effect is not good.
而茶叶加工设备基本上都钢铁材料制成的,所以在茶叶加工过程中会有大量的铁屑混杂在茶叶中,铁屑会严重影响到茶叶的品质,大大降低茶叶的等级,因此必须除去茶叶中存在的铁屑,特别是在生产高档茶叶的时候,哪怕是非常少的铁屑,都不不允许的,通过筛分及人工挑拣可以使茶叶中的铁屑除去,但是该种方法除铁效率较低,工作强度较大,另外该方法除铁效果也不理想。The tea processing equipment is basically made of steel materials, so there will be a lot of iron filings mixed in the tea during the tea processing process, which will seriously affect the quality of the tea and greatly reduce the grade of the tea, so the tea must be removed. Iron filings in the tea, especially in the production of high-grade tea, even very little iron filings are not allowed. The iron filings in the tea can be removed by screening and manual selection, but this method of removing iron The efficiency is low, the work intensity is high, and the iron removal effect of this method is not ideal in addition.
通过筛分可以使生产出的茶叶质量较为均匀,目前在茶叶加工行业中最普遍采用的筛分技术往往只采用一个标准来筛选茶叶,这样就造成了在筛分后仍然出现茶叶原料粗细不均匀,杂质较多的情况,使得去杂率大大下降,也为后期工序的处理增加了难度。Screening can make the quality of the produced tea more uniform. Currently, the most commonly used screening technology in the tea processing industry often only uses one standard to screen tea, which results in uneven thickness of tea raw materials after screening. , There are many impurities, which greatly reduces the impurity removal rate, and also increases the difficulty of processing in the later process.
筛分以后需要对茶叶进行分装,分装时必须保证每一份分装的茶叶的质量相等,至少不能差别太大,所以要先对茶叶进行称重,现有技术中对茶叶称重一般采用人工的方式,效率非常低,浪费大量人力。After sieving, the tea leaves need to be subpackaged. When subpackaging, it is necessary to ensure that the quality of each subpackaged tea leaves is equal, at least not too different, so the tea leaves must be weighed first. In the prior art, the tea leaves are generally weighed. The artificial method is very inefficient and wastes a lot of manpower.
实用新型内容 Utility model content
本实用新型要解决的技术问题是提供一种全自动的祁门红茶精制自动化生产线,极大了提高了茶叶的精制效率,并且大大的提升了精制后祁门红茶的品质。The technical problem to be solved by the utility model is to provide a fully automatic Keemun black tea refining automatic production line, which greatly improves the refining efficiency of tea leaves, and greatly improves the quality of the refined Keemun black tea.
本实用新型采用以下技术方案解决上述技术问题的:一种祁门红茶精制自动化生产线,包括依序首尾相接的烘干设备(1)、匀堆设备(5)、除铁设备(6)、筛分设备(8)和称重设备(7),茶叶先通过烘干设备(1)进行烘干,烘干之后将茶叶输送到匀堆设备(5)中,经过匀堆设备(5)匀堆之后再输送到除铁设备(6)上,经过除铁后,茶叶传输到筛分设备(8)上进行筛分,筛分后传输到称重设备(7)上进行称重,之后进行包装入库。The utility model solves the above-mentioned technical problems by adopting the following technical solutions: an automatic production line for refining Keemun black tea, including drying equipment (1), stacking equipment (5), iron removal equipment (6), Screening equipment (8) and weighing equipment (7), the tea leaves are first dried through the drying equipment (1), and then the tea leaves are transported to the stacking equipment (5) After stacking, it is transported to the iron removal equipment (6). After the iron removal, the tea leaves are transported to the screening equipment (8) for screening, and after screening, the tea leaves are transported to the weighing equipment (7) for weighing. Packaging and storage.
该实用新型可进一步具体为:所述烘干设备(1)包括烘箱、用于将茶叶送入烘箱的进料装置和用于将烘干后的茶叶输送到下一道工序的第一传输管(2),所述烘箱的内部设置有多层输送链板,输送链板连接有传动装置,所述的进料装置为循环往复运动的输送带(12),输送带(12)的始端在下端为进料口,输送带(12)的末端在上端为出料口,且输送带(12)的上端伸入烘箱内部,第一传输管(2)的一端开口连通烘箱,另一开口对准一传输带(3),所述烘干设备还包括吸风机(15),吸风机(15)连接出风口且吸风机(15)对准烘箱上方,茶叶通过输送带(12)输送到烘箱内的输送链板,经烘干后再由输送链板输送到第一传输管(2)。The utility model can be further specified as follows: the drying equipment (1) includes an oven, a feeding device for feeding tea leaves into the oven, and a first conveying pipe for transporting the dried tea leaves to the next process ( 2), the interior of the oven is provided with multi-layer conveying chain plates, the conveying chain plates are connected with a transmission device, the feeding device is a reciprocating conveyor belt (12), and the starting end of the conveyor belt (12) is at the lower end is the feed inlet, the end of the conveyor belt (12) is the discharge outlet at the upper end, and the upper end of the conveyor belt (12) extends into the oven, one end of the first transmission pipe (2) is connected to the oven, and the other opening is aligned with the oven. A conveyor belt (3), the drying equipment also includes a suction fan (15), the suction fan (15) is connected to the air outlet and the suction fan (15) is aligned above the oven, and the tea leaves are transported into the oven by the conveyor belt (12) The conveying chain plate is dried and then transported to the first conveying pipe (2) by the conveying chain plate.
该实用新型可进一步具体为:靠近输送带(12)始端的输送带(12)上横向设置有挡板(13),挡板(13)的下边与输送带(12)之间设置有使茶叶通过的间隙,所述的挡板(13)两端设置有调节挡板(13)下边与输送带(12)之间间隙大小的调节旋钮(14)。The utility model can be further specifically as follows: a baffle (13) is arranged horizontally on the conveyor belt (12) close to the beginning of the conveyor belt (12), and a baffle (13) is arranged between the lower side of the baffle (13) and the conveyor belt (12) to make the tea leaves Through the gap, the two ends of the baffle (13) are provided with adjustment knobs (14) for adjusting the size of the gap between the lower side of the baffle (13) and the conveyor belt (12).
该实用新型可进一步具体为:输送带(12)始端及从输送带(12)始端至挡板(13)之间的输送带(12)两边设置有隔板,隔板与挡板(13)形成一个容纳茶叶的第一料斗(11)。The utility model can be further specifically as follows: the beginning of the conveyor belt (12) and the conveyor belt (12) between the beginning of the conveyor belt (12) and the baffle (13) are provided with partitions, and the partition and the baffle (13) A first hopper (11) is formed to hold the tea leaves.
该实用新型可进一步具体为:所述匀堆设备(5)包括多个拼合斗(51)、第二传输管(53)和行车撒茶带,行车撒茶带位于拼合斗(51)的顶部,第二传输管(53)的一端连接入料坑(4),一端伸入拼合斗(51)的顶部,且位于行车撒茶带的上方,所述传输带(3)的末端也伸入入料坑(4),每个拼合斗(51)的下部设置有一开堆门(512),开堆门(512)为自动开堆门,第二传输管(53)将茶叶升运到位于拼合斗(51)顶部的行车撒茶带上,所有拼合斗(51)排列在一条直线上,所有拼合斗(51)的开堆门(512)也排列在一条直线上,开堆门(512)的下面设置有一输送自开堆门(512)落下的茶叶的输送带(52)。The utility model can be further specified as follows: the stacking equipment (5) includes a plurality of splitting buckets (51), a second transmission pipe (53) and a driving tea spreading belt, and the driving tea spreading belt is located on the top of the combining bucket (51) , one end of the second transmission pipe (53) is connected to the feeding pit (4), and one end extends into the top of the mixing bucket (51), and is located above the driving tea spreading belt, and the end of the transmission belt (3) also extends into Into the feeding pit (4), the lower part of each split bucket (51) is provided with a pile-opening door (512), the pile-opening door (512) is an automatic pile-opening door, and the second transmission pipe (53) lifts the tea leaves to the On the driving tea spreading belt on the top of the combining buckets (51), all the combining buckets (51) are arranged in a straight line, and the opening doors (512) of all combining buckets (51) are also arranged in a straight line, and the opening doors (512) are arranged in a straight line. ) is provided with a conveyor belt (52) for conveying the tealeaves falling from the pile door (512) below.
该实用新型可进一步具体为:所述除铁设备包括第二料斗(62)、出料管(63),以及磁铁(64),所述磁铁(64)设置在匀堆设备(5)的输送带(52)的末端,磁铁(64)设置于输送带(52)上方,磁铁(64)的两端分别固定在输送带(52)的两边的固定件上,输送带(52)伸入第二料斗(62),出料管(63)的一端连接第二料斗(62),另一端连接筛分设备(8)。The utility model can be further specifically described as: the iron removal equipment includes a second hopper (62), a discharge pipe (63), and a magnet (64), and the magnet (64) is arranged on the conveyor of the stacking equipment (5) At the end of the belt (52), the magnet (64) is arranged above the conveyor belt (52), and the two ends of the magnet (64) are respectively fixed on the fixing parts on both sides of the conveyor belt (52), and the conveyor belt (52) extends into the second The second hopper (62), one end of the discharge pipe (63) is connected to the second hopper (62), and the other end is connected to the screening device (8).
该实用新型可进一步具体为:所述筛分设备(8)包括入料口(81)、筛床(82),以及驱动装置,入料口(81)连接除铁设备(6)的出料管(63),入料口(81)伸入筛床(82)内部上方,筛床(82)内部自上而下依次间距设置有四个倾斜的筛面,每一层筛面设置有与之相对应的出料口(83),所述驱动装置包括电机自动控制系统、电机,以及转动轴(84),所述转动轴(84)为四根,分别设置在筛床(82)的底部四角,转动轴(84)中有两根为主动轴,主动轴由电机驱动,每一转动轴(84)的上端连接有曲轴(85),曲轴(85)的一端与筛床(82)的底部相铰接,所述的曲轴(85)的连接方位一致,整个筛床(82)由四个曲轴(85)支撑,并且随曲轴(85)做平面回转运动。The utility model can be further specifically as follows: the screening equipment (8) includes a material inlet (81), a sieve bed (82), and a driving device, and the material inlet (81) is connected to the discharge of the iron removal equipment (6) The pipe (63), the material inlet (81) extends into the top of the sieve bed (82), and the inside of the sieve bed (82) is provided with four inclined screen surfaces at intervals from top to bottom, and each layer of screen surface is provided with The corresponding discharge port (83), the drive device includes a motor automatic control system, a motor, and a rotating shaft (84), the rotating shaft (84) is four, respectively arranged on the sieve bed (82) There are four corners at the bottom, two of the rotating shafts (84) are driving shafts, and the driving shafts are driven by motors. The upper end of each rotating shaft (84) is connected to a crankshaft (85), and one end of the crankshaft (85) is connected to the sieve bed (82) The bottom of the sieve bed (82) is supported by four crankshafts (85), and the crankshafts (85) are supported by four crankshafts (85), and the crankshafts (85) perform plane rotary motion.
该实用新型可进一步具体为:所述称重设备(7)包括固定架和第三料斗(73),第三料斗(73)上方设置有进料口(71),第三料斗(73)的下部设置有出料口,出料口上设置一块将出料口封闭的挡板(74),挡板(74)上部连接有挡板开闭手柄72,所述第三料斗(73)的出料口下方设置有漏斗(75),漏斗(75)下方的地面上设置有接料坪(76),所述称重设备(7)还包括一个机械台秤(77),机械台秤(77)放置在固定架上,整个第三料斗(73)设置于机械台秤(77)的承重台面上,由机械台秤(77)对其称重。The utility model can be further specifically as follows: the weighing device (7) includes a fixed frame and a third hopper (73), a feed inlet (71) is arranged above the third hopper (73), and the third hopper (73) The lower part is provided with a discharge port, and a baffle plate (74) is provided on the discharge port to close the discharge port. The upper part of the baffle plate (74) is connected with a baffle opening and
本实用新型的优点在于:1、全自动的祁门红茶精制自动化生产线,极大了提高了茶叶的精制效率,并且大大的提升了精制后祁门红茶的品质;The utility model has the advantages of: 1. The fully automatic Keemun black tea refining automatic production line greatly improves the refining efficiency of the tea leaves, and greatly improves the quality of the refined Keemun black tea;
2、由于在烘箱顶端设有吸风机,通过吸风机形成的负压,使已经因为茶叶水分散失而潮湿的热空气尽快排出,从而使烘箱内部的热空气一直处于较为干燥的状态,大大提高烘干效果;2. Since there is a suction fan on the top of the oven, the negative pressure formed by the suction fan makes the hot air that has been humid due to the loss of tea water be discharged as soon as possible, so that the hot air inside the oven is always in a relatively dry state, which greatly improves the drying efficiency. dry effect;
3、匀堆设备通过将多个拼合斗设置在一条直线上,每个拼合斗的开堆门均位于一条直线上,实现一条输送带即可经过全部的开堆门,使得匀堆设备的结构进一步的简化,提高了生产效率;3. The leveling equipment arranges multiple combining buckets on a straight line, and the opening doors of each combining bucket are located on a straight line, so that one conveyor belt can pass through all the opening doors, so that the structure of the leveling equipment Further simplification improves production efficiency;
4、通过设置除铁设备,利用磁铁吸出茶叶中的铁屑,可以十分方便的去除茶叶中的铁屑,保证了茶叶中铁屑,提升了茶叶的品质;4. By setting up the iron removal equipment and using the magnet to suck out the iron filings in the tea, the iron filings in the tea can be removed very conveniently, which ensures the iron filings in the tea and improves the quality of the tea;
5、筛分设备利用多层筛面对茶叶进行选别,筛分效率高,大大降低了工人的劳动强度,同时也使去杂率大为提高,筛分出的茶叶粗细均匀;5. The screening equipment uses multi-layer sieves to sort the tea leaves. The screening efficiency is high, which greatly reduces the labor intensity of the workers. At the same time, the impurity removal rate is also greatly improved, and the tea leaves screened are even in thickness;
6、称重设备的使用可以方便的对茶叶进行自动化的称重,并且保证在称重过程中生产不中断。6. The use of weighing equipment can conveniently and automatically weigh the tea, and ensure that the production is not interrupted during the weighing process.
附图说明 Description of drawings
图1是本实用新型祁门红茶精制自动化生产线的整体结构示意图。Fig. 1 is the overall structure schematic diagram of the utility model Keemun black tea refining automatic production line.
图2是本实用新型祁门红茶精制自动化生产线中的烘干设备的结构示意图。Fig. 2 is a schematic structural view of the drying equipment in the Keemun black tea refining automatic production line of the utility model.
图3是本实用新型祁门红茶精制自动化生产线中的匀堆设备的结构示意图。Fig. 3 is a schematic structural view of the stacking equipment in the Keemun black tea refining automatic production line of the utility model.
图4是本实用新型祁门红茶精制自动化生产线中的除铁设备的结构示意图。Fig. 4 is a structural schematic diagram of the iron removal equipment in the Keemun black tea refining automatic production line of the utility model.
图5是本实用新型祁门红茶精制自动化生产线中的筛分设备的结构示意图。Fig. 5 is a structural schematic diagram of the screening equipment in the Keemun black tea refining automatic production line of the utility model.
图6是本实用新型祁门红茶精制自动化生产线中的称重设备的结构示意图。Fig. 6 is a structural schematic diagram of the weighing equipment in the Keemun black tea refining automatic production line of the utility model.
具体实施方式 Detailed ways
图1是本实用新型祁门红茶精制自动化生产线的整体结构示意图,该生产线包括依序首尾相接的烘干设备1、匀堆设备5、除铁设备6、筛分设备8和称重设备7。Fig. 1 is a schematic diagram of the overall structure of the utility model's Keemun black tea refining automatic production line, which includes drying
在生产过程中,茶叶先通过烘干设备1进行烘干,烘干之后将茶叶输送到匀堆设备5中,经过匀堆设备5匀堆之后再输送到除铁设备6上,经过除铁后,茶叶传输到筛分设备8上进行筛分,筛分后传输到称重设备7上进行称重,之后进行包装入库。In the production process, the tea leaves are firstly dried by the
请同时参阅图2,本实用新型祁门红茶精制自动化生产线中的烘干设备的结构示意图,所述烘干设备1包括烘箱(图未示出)、用于将茶叶送入烘箱的进料装置和用于将烘干后的茶叶输送到下一道工序的传输管2。Please refer to Fig. 2 at the same time, the structural diagram of the drying equipment in the refined automatic production line of Keemun black tea of the utility model, the
所述烘箱的内部设置有多层输送链板(图未示出),输送链板连接有传动装置。The interior of the oven is provided with a multi-layer conveying chain plate (not shown in the figure), and the conveying chain plate is connected with a transmission device.
所述的进料装置为循环往复运动的输送带12,输送带12的始端在下端为进料口,输送带12的末端在上端为出料口,且输送带12的上端伸入烘箱内部。靠近输送带12始端的输送带12上横向设置有挡板13,挡板13的下边与输送带12之间设置有可以使茶叶通过的间隙,输送带12始端及从输送带12始端至挡板13之间的输送带12两边设置有隔板,隔板与挡板13形成一个可以容纳茶叶的第一料斗11,所述的挡板13两端设置有调节挡板13下边与输送带12之间间隙大小的调节旋钮14。Described feeding device is the
传输管2的一端开口连通烘箱,另一开口对准一传输带3。One end opening of the
该烘干设备还包括吸风机15,吸风机15连接出风口。茶叶通过输送带12输送到烘箱内的输送链板,经烘干后再由输送链板输送到传输管2。The drying equipment also includes a
在使用时,先将茶叶放入隔板与挡板13形成的第一料斗11内,由于输送带12的转动,茶叶随输送带12被输送到烘箱内部的输送链板上,同时由于第一料斗11上设置有挡板13,并且在挡板13的两端设置有调节挡板13下边与输送带12之间间隙大小的调节旋钮14,可以避免茶叶在输送过程中出现薄厚不一致的现象,使茶叶被均匀的摊在输送带12上,并且可以通过调节旋钮14来设置茶叶的摊铺厚度,如果要想将茶叶摊铺的厚一点,就通过旋转调节旋钮14将挡板13向上移动,反之这向下移动。进入烘箱的茶叶在输送烘箱内部的输送链板上随输送链板移动,由于输送链板为多层,可以保证茶叶在烘箱内部停留较长的时间,从而提高烘干的效果,茶叶经过烘干后,由输送链板将其输送到传输管2,再由传输管2将茶叶传输到传输带3上,传输带3的另一端伸至入料坑4,继而进入匀堆设备5进行加工。When in use, the tea leaves are first put into the
另外,由于在烘箱顶端设有吸风机15,通过吸风机15形成的负压,使已经因为茶叶水分散失而潮湿的热空气尽快排出,从而使烘箱内部的热空气一直处于较为干燥的状态,大大提高烘干效果。In addition, since the
同时参阅图3,是本实用新型祁门红茶精制自动化生产线中的匀堆设备的结构示意图,所述匀堆设备5包括多个拼合斗51、传输管53和行车撒茶带(图未示出)。行车撒茶带位于拼合斗51的顶部,传输管53的一端连接入料坑4,一端伸入拼合斗51的顶部,且位于行车撒茶带的上方。Referring to Fig. 3 at the same time, it is a structural schematic diagram of the uniform stacking equipment in the refined automatic production line of Keemun black tea of the present invention, and the
拼合斗51的个数和大小由每批堆的数量而定,每个拼合斗51的下部设置有一开堆门512,开堆门512为自动开堆门,由可转动的门板和驱动该门板转动的气缸组成,传输管53可将茶叶升运到位于拼合斗51顶部的行车撒茶带上,所有拼合斗51排列在一条直线上,所有拼合斗51的开堆门512也排列在一条直线上,开堆门512的下面设置有一输送自开堆门512落下的茶叶的输送带52。The number and the size of the combining buckets 51 are determined by the quantity of each batch. The bottom of each combining bucket 51 is provided with an opening
工作时,将入料坑4内待拼配的各挡筛号茶经传输管53升运至位于拼合斗51顶部的行车撒茶带上,行车沿拼合斗51纵向来回运动,撒茶带上的茶叶不断均匀地一层一层的撒落在各个拼合斗51内,全部茶叶撒完后,开启拼合斗51底部的开堆门512,使茶叶落到输送带52上,由输送带52向一端送出,达到混合均匀的目的,如果一次混合的不是十分均匀,可再重复一次或数次。When working, the teas of each sieve number to be blended in the
该匀堆设备通过将多个拼合斗51设置在一条直线上,每个拼合斗51的开堆门512均位于一条直线上,实现一条输送带52即可经过全部的开堆门512,使得匀堆设备5的结构进一步的简化,提高了生产效率。This stacking equipment is arranged on a straight line by a plurality of splitting buckets 51, and the stacking
请同时参阅图4,是本实用新型祁门红茶精制自动化生产线中的除铁设备的结构示意图,所述除铁设备包括第二料斗62、出料管63,以及磁铁64。Please also refer to FIG. 4 , which is a structural schematic diagram of the iron removal equipment in the automatic production line for refining Keemun black tea of the present invention. The iron removal equipment includes a
所述的磁铁64为一块板状的整体永磁磁铁,所述的磁铁64设置在匀堆设备5的输送带52的末端,磁铁64设置于输送带52上方,磁铁64的两端分别固定在输送带52的两边的固定件上,输送带52伸入第二料斗62,出料管63的一端连接第二料斗62,另一端连接筛分设备8。Described
所述的磁铁64的下表面距离输送带52的距离为3-6cm,所述磁铁64的下表面与输送带52的距离也可以根据磁铁64磁力大小、茶叶摊铺厚度等实际情况进行调整,但必须满足磁铁64可以将茶叶输送带52上的铁屑吸附的要求。本实用新型选择哪一种类的磁铁并不是十分的重要,只要具有满足条件的磁力即可,可以选择天然磁铁,也可以选择人造磁铁,但推荐选择人造的永磁磁铁,另外,所述的磁铁除选择上述的板状的整体永磁磁铁外,还可以选择若干条相互平行的条形永磁磁铁或电磁铁组成。The distance between the lower surface of the
茶叶在输送带52上随输送带52移动,当茶叶移动到磁铁64下方的时候,由于磁铁64具有磁力,磁铁64将茶叶内混杂的铁屑吸附在磁铁61上,即完成茶叶的除铁过程,茶叶继续随输送带52移动到输送带端部落入输送带端部的第二料斗62内,再由第二料斗62上连接的出料管63将茶叶输出。The tea leaves move along with the conveyor belt 52 on the conveyor belt 52. When the tea leaves move below the
请参阅图5,是本实用新型祁门红茶精制自动化生产线中的筛分设备的结构示意图。所述筛分设备8包括入料口81、筛床82,以及驱动装置。Please refer to FIG. 5 , which is a structural schematic diagram of the screening equipment in the Keemun black tea refining automatic production line of the utility model. The
入料口81连接除铁设备6的出料管63,入料口81伸入筛床82内部上方。筛床82内部自上而下依次间距设置有四个倾斜的筛面,每一层筛面设置有与之相对应的出料口83。所述驱动装置包括电机自动控制系统、电机,以及转动轴84。所述转动轴84为四根,分别设置在筛床82的底部四角。转动轴84中有两根为主动轴,主动轴由电机驱动,每一转动轴84的上端连接有曲轴85,曲轴85的一端与筛床82的底部相铰接,所述的曲轴85的连接方位一致,整个筛床82由四个曲轴85支撑,并且可随曲轴85做平面回转运动。The
在使用时,茶叶通过入料口81落入最上层的筛面上,在电机的驱动作用下,转动轴84转动,带动曲轴85转动,转动的曲轴85带动整个筛床82做平面回转运动,从而将不同大小的茶叶在筛分过程中依次落入不同的筛面上,由于筛面是倾斜的,经过振动作用,经过筛分的茶叶从出料口83排出,再由传输管2将茶叶传输到下道工序进行加工。When in use, the tea leaves fall into the uppermost sieve surface through the feeding
请参阅图6,是本实用新型祁门红茶精制自动化生产线中的称重设备的结构示意图。所述称重设备7包括固定架和第三料斗73,第三料斗73上方设置有进料口71,第三料斗73的下部设置有出料口,出料口上设置一块可将出料口封闭的挡板74,挡板74上部连接有挡板开闭手柄72,所述第三料斗73的出料口下方设置有漏斗75,漏斗75下方的地面上设置有接料坪76。还包括一个机械台秤77,机械台秤77放置在固定架上,整个第三料斗73设置于机械台秤77的承重台面上,由机械台秤77对其称重。Please refer to Fig. 6, which is a structural schematic diagram of the weighing equipment in the automatic production line for refining Keemun black tea of the present invention. The weighing
为了在称重过程中更加方便的读取台秤称出的重量,上述机械台秤77可以更换成电子台秤。在称重过程中,茶叶由进料口71进入进入第三料斗73,由于整个第三料斗73放置在机械台秤77上,可以先将机械台秤77设置到需要称出的重量,随着茶叶的进入,机械台秤77会慢慢达到平衡,当达到平衡时,通过挡板开闭手柄72将挡板74移开以打开出料口,茶叶由出料口落入漏斗75,然后落入漏斗75下方接料坪上放置的容器内。In order to read the weight weighed by the platform scale more conveniently during the weighing process, the above-mentioned
以上所述仅为本实用新型创造的较佳实施例而已,并不用以限制本实用新型创造,凡在本实用新型创造的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型创造的保护范围之内。The above descriptions are only preferred embodiments of the utility model creation, and are not intended to limit the utility model creation. Any modifications, equivalent replacements and improvements made within the spirit and principles of the utility model creation should be Included within the scope of protection created by the utility model.
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102813014A (en) * | 2012-08-17 | 2012-12-12 | 黄山市祁门香茶业有限公司 | Automatic production line for refining of Keemun black tea |
| CN103461558A (en) * | 2013-09-16 | 2013-12-25 | 安徽省祁茗茶业有限公司 | Red tea processing system |
| CN104814166A (en) * | 2014-08-25 | 2015-08-05 | 安徽省祁门县祁红茶业有限公司 | Black tea refining production system |
| CN105360356A (en) * | 2014-08-21 | 2016-03-02 | 勐海茶业有限责任公司 | Fully-automatic tea leaf uniform piling technology and system thereof |
| CN114408615A (en) * | 2021-12-29 | 2022-04-29 | 中茶谢裕大(黄山)茶叶有限公司 | Uniform stacking device |
-
2012
- 2012-08-17 CN CN201220408015.8U patent/CN202722411U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102813014A (en) * | 2012-08-17 | 2012-12-12 | 黄山市祁门香茶业有限公司 | Automatic production line for refining of Keemun black tea |
| CN103461558A (en) * | 2013-09-16 | 2013-12-25 | 安徽省祁茗茶业有限公司 | Red tea processing system |
| CN103461558B (en) * | 2013-09-16 | 2015-01-14 | 安徽省祁茗茶业有限公司 | Red tea processing system |
| CN105360356A (en) * | 2014-08-21 | 2016-03-02 | 勐海茶业有限责任公司 | Fully-automatic tea leaf uniform piling technology and system thereof |
| CN104814166A (en) * | 2014-08-25 | 2015-08-05 | 安徽省祁门县祁红茶业有限公司 | Black tea refining production system |
| CN114408615A (en) * | 2021-12-29 | 2022-04-29 | 中茶谢裕大(黄山)茶叶有限公司 | Uniform stacking device |
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