CN202718682U - Nitrogen safety valve for coal mine fully-mechanized mining hydraulic support - Google Patents

Nitrogen safety valve for coal mine fully-mechanized mining hydraulic support Download PDF

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Publication number
CN202718682U
CN202718682U CN 201220319587 CN201220319587U CN202718682U CN 202718682 U CN202718682 U CN 202718682U CN 201220319587 CN201220319587 CN 201220319587 CN 201220319587 U CN201220319587 U CN 201220319587U CN 202718682 U CN202718682 U CN 202718682U
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China
Prior art keywords
valve
storage chamber
hydraulic support
coal mine
screw sleeve
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Expired - Lifetime
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CN 201220319587
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Chinese (zh)
Inventor
李福洪
朱述群
郑利荣
刘崇鑫
周建松
郑建宝
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Julong Group Wuhu Xinglong Hydraulic Co Ltd
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Julong Group Wuhu Xinglong Hydraulic Co Ltd
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Priority to CN 201220319587 priority Critical patent/CN202718682U/en
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Abstract

The utility model discloses a supply coal mine to combine to adopt nitrogen gas relief valve that hydraulic support used, including valve casing and case, place in the case in the valve opening of valve casing, be equipped with the off-load hole on the outer wall of case and valve casing, the one end of valve casing with hydraulic support's hydro-cylinder is connected, and the other end is connected with the one end of a swivel nut, and the other end of this swivel nut seals, has the inlet port on the valve casing, has the gas storage chamber in the swivel nut, and the gas storage intracavity has nitrogen gas, and valve opening and inlet port and gas storage chamber intercommunication, the case in the valve opening resets under the effect of nitrogen gas in the gas storage chamber. Compared with the prior art, set up the gas storage chamber that has stored nitrogen gas on the relief valve, the characteristic of make full use of nitrogen gas is compared in the mode that adopts the spring to reset, and this relief valve service pressure wide range can bear the superhigh pressure, and bullet pressure is invariable, small.

Description

Nitrogen safety valve for the colliery comprehensive mining hydraulic bracket
Technical field
The utility model relates to the coal mine fully-mechanized mining hydraulic support, and specifically, the utility model relates to a kind of nitrogen safety valve for the colliery comprehensive mining hydraulic bracket.
Background technology
Large-scale enforcement and development along with the coal mine fully-mechanized mining hydraulic support; working face is also more and more stricter to the requirement of hydraulic support; so just the safety valve of protective cradle hydraulic jack there has been further requirement; especially application life and the reliability of safety valve there has been further requirement; when the pressure from the hydraulic support top causes by power; can safety valve in the situation that bear high pressure, the short time in time fully stable off-load directly affect application life and the supporting safety of support.It not only can damage seal, pipeline and Hydraulic Elements, but also can cause vibrations and noise; Sometimes make some pressure controlled Hydraulic Elements produce error.The structure of the safety valve that uses at present as shown in Figure 2, it comprises valve body 14, spool 2, valve casing 1 and the spring that is built in the valve casing 1, has unloading hole on valve casing 1 and the spool 2, when the cylinder force of hydraulic support surpasses the pressure that spring sets up, spool 2 promotes spring base and moves to afterbody under pressure promotes, when the unloading hole on the spool 2 moves past special sealing ring, hydraulic oil is discharged from the unloading hole on the valve casing 1, because there is reliably sealing performance spring base and valve casing 1 inside, hydraulic oil does not enter the spring working chamber, at this moment the pressure in the oil cylinder can reduce along with off-load, when the pressure of oil cylinder during less than the power of spring, safety valve is resetted by spring action, recovers sealing state.Safety valve adopts spring to reset, but the pressure-bearing scope of spring is little, and can not bear super-pressure, cause the working pressure scope of safety valve little, the use of safety valve is restricted, in addition, spring takes up room greatly, make the volume of safety valve become large, spring also needs just can reach by pretension the elastic force pressure of needs, and elastic force pressure is non-constant.
The utility model content
Technical problem to be solved in the utility model provides a kind of nitrogen safety valve for the colliery comprehensive mining hydraulic bracket, and this safety valve working pressure scope is wide, can bear super-pressure.
In order to solve the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of nitrogen safety valve for the colliery comprehensive mining hydraulic bracket, comprise valve casing and spool, described spool is built in the valve opening of described valve casing, outer wall at spool and valve casing is provided with unloading hole, one end of valve casing is connected with the oil cylinder of described hydraulic support, the other end is connected with an end of a swivel nut, the other end sealing of this swivel nut, have fuel feed hole on the valve casing, in swivel nut, have air storing cavity, store nitrogen in the air storing cavity, valve opening is communicated with fuel feed hole and air storing cavity, resets under the effect of the spool nitrogen in air storing cavity in the valve opening.
The end that described valve casing is connected with described swivel nut has the second air storing cavity that is communicated with air storing cavity on the swivel nut.
Described valve casing and described swivel nut are for being threaded, in described swivel nut, be provided with a limiting plate, the inwall of swivel nut is provided with the step of placing this limiting plate, the end that described valve casing is connected with swivel nut is resisted against on this limiting plate, also is provided with the air storing cavity that is communicated with on the described swivel nut and the through hole of the second air storing cavity on the limiting plate.
The end towards described swivel nut of described spool has the 3rd air storing cavity that is communicated with air storing cavity on the swivel nut.
The end towards described fuel feed hole of described spool has two deep holes that are communicated with fuel feed hole, is respectively equipped with a described unloading hole at each deep hole.
Be provided with the O RunddichtringO between described spool and the described valve casing.
Be provided with the O RunddichtringO between described valve casing and the described swivel nut.
Blind end at described swivel nut is provided with charge valve and screw plug, and screw plug is threaded with swivel nut and covers charge valve.
The utility model adopts technique scheme, compared with prior art, stores the air storing cavity of nitrogen safety valve setting, take full advantage of the characteristic of nitrogen, than the mode that adopts spring to reset, safety valve working pressure scope is wide, can bear super-pressure, elastic force pressure is constant, and volume is little.
Description of drawings
Fig. 1 is the structural representation of safety valve of the present utility model;
Fig. 2 is the structural representation of the safety valve in the background technology;
Mark among the above-mentioned figure is: 1, valve casing; 2, spool; 3, swivel nut; 4, limiting plate; 5, charge valve; 6, spring; 7, pad; 8, screw plug; 9, O RunddichtringO; 10, O RunddichtringO; 11, O RunddichtringO; 12, O RunddichtringO; 13, O RunddichtringO; 14, valve body; 15, air storing cavity; 16, the second air storing cavity; 17, the 3rd air storing cavity.
The specific embodiment
Be illustrated in figure 1 as a kind of nitrogen safety valve for the colliery comprehensive mining hydraulic bracket of the present utility model, the valve casing 1 and the spool 2 that comprise column, function and the structure of valve body that the valve casing 1 of safety valve has safety valve of the prior art is similar, for valve casing and the valve body of prior art integrated.The spool 2 of safety valve is built in the valve opening of valve casing 1, outer wall at spool 2 and valve casing 1 is provided with unloading hole, one end of valve casing 1 is connected with the oil cylinder of hydraulic support, and the other end is connected with an end of a swivel nut 3, the other end sealing of this swivel nut 3, swivel nut 3 is column, have fuel feed hole on the valve casing 1, in swivel nut 3, have air storing cavity 15, store nitrogen in the air storing cavity 15, valve opening is communicated with fuel feed hole and air storing cavity 15, resets under the effect of spool 2 nitrogen in air storing cavity 15 in the valve opening.Compared with prior art, store the air storing cavity 15 of nitrogen safety valve setting, take full advantage of the characteristic of nitrogen, than the mode that adopts spring to reset, safety valve working pressure scope is wide, can bear super-pressure, and elastic force pressure is constant, and volume is little.
As shown in Figure 1, the end that valve casing 1 is connected with swivel nut 3 has the second air storing cavity 16 that is communicated with air storing cavity 15 on the swivel nut 3, to increase the gas-storing capacity of safety valve.Valve casing 1 has internal thread with swivel nut 3 and for being threaded on swivel nut 3 inwalls, and the outer wall of valve casing 1 has external screw thread.Be provided with O RunddichtringO 11 between valve casing 1 and the swivel nut 3, this O RunddichtringO 11 is quality of rubber materials.In swivel nut 3, also be provided with a limiting plate 4, the inwall of swivel nut 3 is provided with the step of placing this limiting plate 4, the end that valve casing 1 is connected with swivel nut 3 is resisted against on this limiting plate 4, also is provided with the air storing cavity 15 that is communicated with on the swivel nut 3 and the through hole of the second air storing cavity 16 on the limiting plate 4.
As shown in Figure 1, the end towards swivel nut 3 of spool 2 has the 3rd air storing cavity 17, the three air storing cavities 17 that are communicated with air storing cavity 15 on the swivel nut 3 and also communicates with the second air storing cavity 16, further increases the gas-storing capacity of safety valve.The end towards fuel feed hole of spool 2 has two deep holes that are communicated with fuel feed hole, and this two deep holes symmetry is located on the spool 2, is respectively equipped with a unloading hole at each deep hole.Be provided with 3 O RunddichtringOs 13 between spool 2 and the valve casing 1, lay respectively at the position of the unloading hole both sides on the valve casing 1, this O RunddichtringO 13 is speciality O type circle, adopts the polyurethane material to make, and has good sealing effectiveness.
As shown in Figure 1, blind end at swivel nut 3 also is provided with charge valve 5 and screw plug 8, screw plug 8 is threaded with swivel nut 3 and covers charge valve 5, this charge valve 5 is located on the blind end of swivel nut 3, charge valve 5 one ends are positioned at swivel nut 3 inside, the other end is positioned at swivel nut 3 outsides, the end that charge valve 5 is positioned at swivel nut 3 inside has flange, the end that is positioned at swivel nut 3 outsides is provided with pad 7, also cover has spring 6 on charge valve 5, one end of this spring 6 is against on this pad 7, and the other end is against on the outer wall of blind end of swivel nut 3, has air-filled pore in the charge valve 5.Also be provided with O RunddichtringO 10 between charge valve 5 and the swivel nut 3, be provided with O RunddichtringO 9 between screw plug 8 and the swivel nut 3, to improve sealing performance, prevent the nitrogen leakage.The end that is connected with the oil cylinder of hydraulic support at valve casing 1 also is provided with O RunddichtringO 13, prevents the hydraulic oil leakage.
The operating principle of safety valve: during air pressure within the cylinder force of hydraulic support surpasses the air storing cavity 15 of safety valve, under the promotion of the hydraulic oil of spool 2 in the fuel feed hole that enters valve casing 1 to air storing cavity 15 interior movements, when the unloading hole on the spool 2 moves past O RunddichtringO 12, the hydraulic oil that enters in spool 2 deep holes is discharged from the unloading hole on the valve casing 1, because spool 2 has reliably sealing performance with valve casing 1 inside, hydraulic oil can not enter air storing cavity 15.Along with constantly sending of hydraulic oil, the pressure in the oil cylinder can reduce along with off-load, and when the pressure of oil cylinder during less than the air pressure in the air storing cavity 15, spool 2 is resetted by gas pressure, recovers sealing state.
The safety valve has advantages of simple in structure, good sealing effect.
The above has carried out exemplary description to the utility model by reference to the accompanying drawings; obviously the utility model specific implementation is not subjected to the restriction of aforesaid way; as long as adopted the improvement of the various unsubstantialities that method of the present utility model design and technical scheme carry out; or without improving design of the present utility model and technical scheme are directly applied to other occasion, all within protection domain of the present utility model.

Claims (8)

1.一种供煤矿综采液压支架使用的氮气安全阀,包括阀壳(1)和阀芯(2),其特征在于:所述阀芯(2)内置于所述阀壳(1)的阀孔中,在阀芯(2)和阀壳(1)的外壁上设有卸荷孔,阀壳(1)的一端与所述液压支架的油缸连接,另一端与一螺套(3)的一端连接,该螺套(3)的另一端封闭,阀壳(1)上具有进油孔,在螺套(3)内具有储气腔(15),储气腔(15)内储存有氮气,阀孔与进油孔和储气腔(15)连通,阀孔内的阀芯(2)在储气腔(15)中氮气的作用下进行复位。 1. A nitrogen safety valve for coal mine fully mechanized mining hydraulic supports, including a valve housing (1) and a valve core (2), characterized in that: the valve core (2) is built into the valve housing (1) In the valve hole, there is an unloading hole on the outer wall of the valve core (2) and the valve casing (1). One end of the valve casing (1) is connected to the oil cylinder of the hydraulic support, and the other end is connected to a screw sleeve (3). The other end of the screw sleeve (3) is closed, the valve casing (1) has an oil inlet hole, and the screw sleeve (3) has an air storage chamber (15), and the air storage chamber (15) stores Nitrogen, the valve hole communicates with the oil inlet hole and the gas storage chamber (15), and the spool (2) in the valve hole resets under the action of nitrogen in the gas storage chamber (15). 2.根据权利要求1所述的供煤矿综采液压支架使用的氮气安全阀,其特征在于:所述阀壳(1)与所述螺套(3)连接的端部具有与螺套(3)上的储气腔(15)连通的第二储气腔(16)。 2. The nitrogen safety valve for coal mine fully mechanized mining hydraulic support according to claim 1, characterized in that: the end of the valve casing (1) connected to the screw sleeve (3) has a ) to the second gas storage chamber (16) connected to the gas storage chamber (15). 3.根据权利要求2所述的供煤矿综采液压支架使用的氮气安全阀,其特征在于:所述阀壳(1)与所述螺套(3)为螺纹连接,在所述螺套(3)内设有一块限位板(4),螺套(3)的内壁上设有放置该限位板(4)的台阶,所述阀壳(1)与螺套(3)连接的端部抵靠在该限位板(4)上,限位板(4)上还设有连通所述螺套(3)上的储气腔(15)和第二储气腔(16)的通孔。 3. The nitrogen safety valve for coal mine fully mechanized mining hydraulic support according to claim 2, characterized in that: the valve casing (1) and the screw sleeve (3) are threadedly connected, and the screw sleeve ( 3) There is a limit plate (4) inside, and the inner wall of the screw sleeve (3) is provided with a step for placing the limit plate (4). The end connecting the valve housing (1) and the screw sleeve (3) part against the limit plate (4), and the limit plate (4) is also provided with a channel connecting the air storage chamber (15) and the second air storage chamber (16) on the screw sleeve (3). hole. 4.根据权利要求2或3所述的供煤矿综采液压支架使用的氮气安全阀,其特征在于:所述阀芯(2)的朝向所述螺套(3)的端部具有与螺套(3)上的储气腔(15)连通的第三储气腔(17)。 4. The nitrogen safety valve for coal mine fully mechanized mining hydraulic support according to claim 2 or 3, characterized in that: the end of the valve core (2) facing the screw sleeve (3) has a (3) The third air storage chamber (17) connected to the upper air storage chamber (15). 5.根据权利要求4所述的供煤矿综采液压支架使用的氮气安全阀,其特征在于:所述阀芯(2)的朝向所述进油孔的端部具有与进油孔连通的两个深孔,在各深孔上分别设有一个所述卸荷孔。 5. The nitrogen safety valve for coal mine fully mechanized mining hydraulic support according to claim 4, characterized in that: the end of the valve core (2) facing the oil inlet hole has two holes communicating with the oil inlet hole. Each deep hole is provided with one said unloading hole. 6.根据权利要求5所述的供煤矿综采液压支架使用的氮气安全阀,其特征在于:所述阀芯(2)与所述阀壳(1)之间设有O型密封圈(12)。  6. The nitrogen safety valve for coal mine fully mechanized mining hydraulic support according to claim 5, characterized in that an O-ring (12) is provided between the valve core (2) and the valve casing (1) ). the 7.根据权利要求6所述的供煤矿综采液压支架使用的氮气安全阀,其特征在于:所述阀壳(1)和所述螺套(3)之间设有O型密封圈(11)。 7. The nitrogen safety valve for coal mine fully mechanized mining hydraulic support according to claim 6, characterized in that an O-ring (11 ). 8.根据权利要求7所述的供煤矿综采液压支架使用的氮气安全阀,其特征在于:在所述螺套(3)的封闭端设有充气阀(5)和螺堵(8),螺堵(8)与螺套(3)螺纹连接并盖住充气阀(5)。  8. The nitrogen safety valve for coal mine fully mechanized mining hydraulic support according to claim 7, characterized in that: an inflation valve (5) and a screw plug (8) are provided at the closed end of the screw sleeve (3), The screw plug (8) is threadedly connected with the screw sleeve (3) and covers the inflation valve (5). the
CN 201220319587 2012-07-04 2012-07-04 Nitrogen safety valve for coal mine fully-mechanized mining hydraulic support Expired - Lifetime CN202718682U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102748041A (en) * 2012-07-04 2012-10-24 巨隆集团芜湖兴隆液压有限公司 A nitrogen safety valve for coal mine fully mechanized mining hydraulic support

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102748041A (en) * 2012-07-04 2012-10-24 巨隆集团芜湖兴隆液压有限公司 A nitrogen safety valve for coal mine fully mechanized mining hydraulic support
CN103953372A (en) * 2012-07-04 2014-07-30 巨隆集团芜湖兴隆液压有限公司 A nitrogen safety valve for coal mine fully mechanized mining hydraulic support
CN103953371A (en) * 2012-07-04 2014-07-30 巨隆集团芜湖兴隆液压有限公司 A nitrogen safety valve for coal mine fully mechanized mining hydraulic support
CN103953369A (en) * 2012-07-04 2014-07-30 巨隆集团芜湖兴隆液压有限公司 A nitrogen safety valve for coal mine fully mechanized mining hydraulic support
CN103953370A (en) * 2012-07-04 2014-07-30 巨隆集团芜湖兴隆液压有限公司 A nitrogen safety valve for coal mine fully mechanized mining hydraulic support
CN103953370B (en) * 2012-07-04 2016-01-27 巨隆集团芜湖兴隆液压有限公司 A nitrogen safety valve for coal mine fully mechanized mining hydraulic support
CN103953369B (en) * 2012-07-04 2016-01-27 巨隆集团芜湖兴隆液压有限公司 A nitrogen safety valve for coal mine fully mechanized mining hydraulic support
CN103953372B (en) * 2012-07-04 2016-02-10 巨隆集团芜湖兴隆液压有限公司 A nitrogen safety valve for coal mine fully mechanized mining hydraulic support
CN103953371B (en) * 2012-07-04 2016-02-10 巨隆集团芜湖兴隆液压有限公司 A nitrogen safety valve for coal mine fully mechanized mining hydraulic support

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