CN202715954U - Lower electrode device of roll seam welding machine - Google Patents
Lower electrode device of roll seam welding machine Download PDFInfo
- Publication number
- CN202715954U CN202715954U CN 201220330190 CN201220330190U CN202715954U CN 202715954 U CN202715954 U CN 202715954U CN 201220330190 CN201220330190 CN 201220330190 CN 201220330190 U CN201220330190 U CN 201220330190U CN 202715954 U CN202715954 U CN 202715954U
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- electrode
- wheel
- conductive
- friction
- rotation seat
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Abstract
The utility model discloses a lower electrode device of a roll seam welding machine. The lower electrode device comprises an electrode bar (12), a welding electrode wheel (3), fixing bolts, a conductive lubricating oil filling port (15) and a cooling water channel, and is characterized by further comprising a conductive shaft rotation seat (1), a conductive electrode rotation shaft (4), a friction electrode wheel (2) and a spring compression device, wherein the electrode rotation shaft is mounted in the center of the conductive shaft rotation seat; a conductive friction electrode wheel is tightly connected with the front end of the electrode rotation shaft; a welding electrode wheel is fixed on the front end of the friction electrode wheel by a bolt (11); the wheel diameter of the friction electrode wheel is 1/2-2/3 of that of the welding electrode wheel; the rear part of the conductive electrode rotation shaft is connected with a stud bolt (10); a gasket (5), a spring (6), a check ring (7), a washer (8) and a lock nut (9) are sequentially sleeved on the stud bolt; the whole conductive shaft rotation seat is fixed on the front end of an output electrode bar; and the electrode bar is connected with the conductive shaft rotation seat by an electrode bar fixing bolt (13). According to the lower electrode device of a roll seam welding machine, the service life and the efficiency are increased by 10-20 times.
Description
Technical field
The utility model relates to a kind of seam welder member, is a kind of seam welder lower electrode device specifically.
Background technology
Roll welding claims again seam weldering, is the cylindrical electrode that replaces spot welding with a pair of circular electrode, and the workpiece of welding is movement between rolling disk, produces the method that the seal-weld of the mutual lapping of nugget one by one welds workpiece.Alternating-current pulse electric current or amplitude modulation electric current are generally adopted in roll welding, also the DC current of available three (list) commutating phase, intermediate frequency, high frequency.Roll welding is widely used in the plate sheet welding of airtight container in oil drum, can tank, radiator, aircraft and automotive oil tank, rocket, the guided missile, and general throat thickness is in veneer 3mm.What existing seam welder lower electrode device adopted is that copper sheathing supports the fixed electrode wheel, and with the inside and outside circle of copper sheathing conduction, its concrete structure is that electrode conducting rod one end necking part is socketed electrode rotation copper sheathing, copper sheathing and welding electrode wheel borehole jack connect, the welding electrode wheel is fixedly connected with electrode conducting rod necking down end by electrode wheel catch and fastening bolt, and the welding electrode wheel is socketed welding electrode wheel pad with electrode conducting rod contracting shoulder.Top electrode is descending and apply pressure about 70kg under the effect of cylinder pressure during work, when electrode rotates, have powerful operating current (〉=800A) by and discharge very large heat generation high temperature, contact and the conductive area of taking turns because of the copper sheathing support electrode are little, the dynamic friction that can ceaselessly revolve when working because of electrode again is therefore be easy to the copper sheathing inside and outside circle is pulled damage.Be difficult to closely touch mutually between copper sheathing and welding electrode wheel or be worn after the gap increases when copper sheathing, under powerful operating current, can produce the spark damage copper sheathing during work and upper/lower electrode is taken turns.So often change copper sheathing and reconditioning electrode wheel, very trouble, operating efficiency is low, the electrode wheel service efficiency is low, cost is very high.Take the processing hydraulic fuel tank as example: will change a copper sheathing with after more than 10 of the every processing of the bottom electrode of this structure, fee of material+processing charges+labor hour expense (reconditioning electrode) cost is about 56 yuan, and at most only can process about 80 every day.
The utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art, and a kind of high efficiency is provided, seam welder lower electrode device and supporting base that the production product price is low.The purpose of this utility model realizes by following technical proposals: the utility model comprises electrode bar, the welding electrode wheel, set bolt, the conductive lubricating oil oil filler, cooling water channel, it is characterized in that: also be provided with the conductive shaft rotation seat, the conductive electrode turning cylinder, the friction electrode wheel, spring attachment, the electrode turning cylinder is contained in conductive shaft rotation seat center, the front end close-fitting connects a conduction friction electrode wheel, the welding electrode wheel is bolted on friction electrode wheel front end, friction electrode wheel wheel footpath is 1/2~2/3 of welding electrode wheel, conductive electrode turning cylinder rear portion connects one stud, overlap successively on the stud pad is arranged, spring, back-up ring, packing ring, locking nut, whole conductive shaft rotation seat then is fixed by bolts to the output electrode nose, and electrode bar is connected with the conductive electrode rotation seat by the electrode bar set bolt.
Described conductive shaft rotation seat end-face diameter is 5/6~1 of friction electrode wheel wheel footpath.
The utility model conducts electricity on the one hand the inside and outside circle of wheel shaft rotating part and increase to increase, its inside and outside circle conductive area is increased, the more important thing is increases a conductive shaft rotating shaft base and friction electrode wheel, and use the spring compression plane, and welding electrode wheel and friction electrode wheel end-face friction conductive area are increased, the area that electric current passes through increases decades of times, reduce coefficient of friction, reduce caloric value, reduced temperature, can lesion electrode.Speed of welding fundamentally is improved, because electric current is zero crossing, secondary without many advantages such as induction reactance not, welding quality also has clear improvement simultaneously, has improved welding thermal efficiency, avoid excessive and the splashing of causing of unit are electric current, thereby welding quality improves greatly.Improved service life, reduced operating cost (production efficiency improves more than 4 times, and production cost is saved more than 80%), reduced the power of power supply, the power supply general power is down to about 150KVA by 200 original~300KVA, and power consumption reduces 30%~50%.
Use seam welder lower electrode device of the present utility model will process at least 200 above hydraulic oil containers and just can change reconditioning rotation copper rod and friction electrode wheel, repair simultaneously the welding electrode wheel, and cost is about 80 yuan.And can process about 800 every day at least, and operating efficiency has improved greatly, and the service efficiency of equipment has also improved greatly, and cost is but very low.
Description of drawings
Fig. 1 is the utility model structural representation.
The specific embodiment
Embodiment 1, as shown in Figure 1.The utility model comprises conductive lubricating oil oil filler 15, electrode bar 12, welding electrode wheel 3, set bolt, electrode bar set bolt 13, cooling water channel, it is characterized in that: also be provided with conductive shaft rotation seat 1, conductive electrode turning cylinder 4, friction electrode wheel 2, spring attachment, chromium pick copper electrode turning cylinder 4 is contained in conductive shaft rotation seat 1 center, electrode turning cylinder front end close-fitting connects a conduction friction electrode wheel 2, the welding electrode wheel is fixed on friction electrode wheel front end by conductive electrode wheel set bolt 11, the present embodiment selects 6 M8 bolts to fix, friction electrode wheel wheel footpath is 1/2~2/3 of welding electrode wheel, the present embodiment selects 5/8, and said conductive shaft rotation seat end-face diameter is 5/6~1 of friction electrode wheel wheel footpath.Conductive electrode turning cylinder rear portion connects one stud 10, overlap successively on the stud pad 5, spring 6, back-up ring 7, packing ring 8, locking nut 9 are arranged, whole conductive shaft rotation seat then is fixed on the output electrode nose with 4 M12 hexagon socket head cap screws, and electrode bar links to each other with the conductive electrode rotating shaft base by the electrode bar set bolt.Be provided with cooling water channel in the conductive shaft rotation seat and link to each other with water pipe head 14, the conductive shaft rotation seat is provided with conduction lubricating fluid mouth 15.
Claims (2)
1. seam welder lower electrode device, comprise electrode bar (12), welding electrode wheel (3), set bolt, conductive lubricating oil oil filler (15), cooling water channel, it is characterized in that: also be provided with conductive shaft rotation seat (1), conductive electrode turning cylinder (4), friction electrode wheel (2), spring attachment, the electrode turning cylinder is contained in conductive shaft rotation seat center, the front end close-fitting connects a conduction friction electrode wheel, the welding electrode wheel is fixed on friction electrode wheel front end by bolt (11), friction electrode wheel wheel footpath is 1/2~2/3 of welding electrode wheel, conductive electrode turning cylinder rear portion connects one stud (10), overlap successively on the stud pad (5) is arranged, spring (6), back-up ring (7), packing ring (8), locking nut (9), whole conductive shaft rotation seat then is fixed by bolts to the output electrode nose, and electrode bar is connected with the conductive electrode rotation seat by electrode bar set bolt (13).
2. a kind of seam welder lower electrode device according to claim 1 is characterized in that: described conductive shaft rotation seat end-face diameter is 5/6~1 of friction electrode wheel wheel footpath.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220330190 CN202715954U (en) | 2012-07-10 | 2012-07-10 | Lower electrode device of roll seam welding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220330190 CN202715954U (en) | 2012-07-10 | 2012-07-10 | Lower electrode device of roll seam welding machine |
Publications (1)
Publication Number | Publication Date |
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CN202715954U true CN202715954U (en) | 2013-02-06 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 201220330190 Withdrawn - After Issue CN202715954U (en) | 2012-07-10 | 2012-07-10 | Lower electrode device of roll seam welding machine |
Country Status (1)
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CN (1) | CN202715954U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102728942A (en) * | 2012-07-10 | 2012-10-17 | 南充泰鹏机械有限公司 | Lower electrode device of seam welder |
-
2012
- 2012-07-10 CN CN 201220330190 patent/CN202715954U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102728942A (en) * | 2012-07-10 | 2012-10-17 | 南充泰鹏机械有限公司 | Lower electrode device of seam welder |
CN102728942B (en) * | 2012-07-10 | 2014-04-02 | 南充泰鹏机械有限公司 | Lower electrode device of seam welder |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20130206 Effective date of abandoning: 20140402 |
|
RGAV | Abandon patent right to avoid regrant |