CN202715448U - Ceramic ball grinding mill energy-saving structure - Google Patents
Ceramic ball grinding mill energy-saving structure Download PDFInfo
- Publication number
- CN202715448U CN202715448U CN201220408399.3U CN201220408399U CN202715448U CN 202715448 U CN202715448 U CN 202715448U CN 201220408399 U CN201220408399 U CN 201220408399U CN 202715448 U CN202715448 U CN 202715448U
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- China
- Prior art keywords
- clutch
- energy
- saving
- ceramic ball
- belt pulley
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- Expired - Lifetime
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Abstract
A ceramic ball grinding mill energy-saving structure comprises a high-power motor, wherein the high-power motor is connected with a speed reducer through a high-power motor dedicated clutch, and the speed reducer is connected with a belt pulley through a belt wheel spindle. The ceramic ball grinding mill energy-saving structure is characterized in that a first clutch is arranged between the belt pulley and the speed reducer, the other end of the belt pulley is connected with an energy-saving motor, a second clutch is arranged between the energy-saving motor and the belt pulley, and the first clutch and the second clutch are provided with shifting forks. The ceramic ball grinding mill energy-saving structure has the advantages that the electric energy can be saved by more than 30% due to the fact that the energy-saving motor is used for lightening the burden of the high-power motor, invested cost is low, system switching is convenient with manual switching finished in one minute, floor spaces of added parts due to equipment transformation and the motors are small, and transforming time is short with transformation finished in one week after the parts are ready.
Description
Technical field
The utility model relates to a kind of structure of ceramic ball mill, particularly a kind of ceramic ball mill architecture advances with characteristics of energy saving.
Background technology
At present, the present ball mill that uses of many ceramics factories still all is that heavy-duty motor passes through the again drive ball grinding machine work of decelerator speed change, stand-by motor back work during cleaning.Such work system power consumption is large, and power loss is also large, and to carry out for a long time in the past electric energy loss meeting of reducing energy consumption larger as untimely.
The utility model content
The technical problem that the utility model solves is, can carry out reducing energy consumption to existing ceramic ball mill equipment, keeps former work system, and a kind of more energy-conservation ceramic ball mill structure is provided.
The technological means that the utility model adopts is: a kind of ceramic ball mill energy-saving structure, it comprises heavy-duty motor, heavy-duty motor is by heavy-duty motor special clutch connection reducer, decelerator connects belt pulley by Pulley shaft, belt pulley is located on the Pulley shaft, it is characterized in that, is provided with first clutch between belt pulley and the decelerator, the belt pulley other end connects energy-saving electric machine, is provided with second clutch between energy-saving electric machine and the belt pulley; This first clutch and second clutch are provided with fork.
The profile of tooth of this first clutch and/or second clutch is the inverted trapezoidal structure of outside wide internal pinch.
The torque allowable of this first clutch and/or second clutch is 30000Nm, 390 millimeters of diameters, 300 millimeters of length.
Rotating speed is 10-12r/min during this energy-saving electric machine normal operation, and rotating speed is 1-2r/min during cleaning.
This decelerator connects stand-by motor, is provided with three-clutch between decelerator and the stand-by motor, and device is stirred in this three-clutch setting.
This Pulley shaft is fixed by the Pulley shaft supporting base.
This fork is fixed by the fork holder.
This energy-saving electric machine is fixed by the energy-saving electric machine holder.
The beneficial effects of the utility model are: 1, alleviate the heavy-duty motor burden with energy-saving electric machine and can save electric energy more than 30%; 2, input cost is lower; 3, system's easy switching, manual switchover can be finished in one minute; 4, the accessory that newly increases of scrap build and the motor floor space is little by 5, the transformation time is short can be finished transformation in 1 week after accessory puts in place.
Description of drawings
Fig. 1 is perspective view of the present utility model.
Fig. 2 is a kind of structural profile schematic diagram of clutch in the utility model.
The specific embodiment
As shown in Figure 1, a kind of ceramic ball mill energy-saving structure of the utility model, it comprises heavy-duty motor 1, heavy-duty motor 1 is by heavy-duty motor special clutch 14 connection reducers 2, decelerator 2 connects belt pulley 7 by Pulley shaft 8, belt pulley 7 is located on the Pulley shaft 8, and belt pulley is connected with ball mill.This case focuses on, can transform existing apparatus, being provided with first clutch 3(existing apparatus between belt pulley 7 and decelerator 2 is that shaft coupling is connected, it is replaced with first clutch), belt pulley 7 other ends connect energy-saving electric machine 10, are provided with second clutch 9 between energy-saving electric machine 10 and the belt pulley 7; This first clutch 3 and second clutch 9 are provided with fork 5, utilize fork 5 solenoidoperated cluthes deciliter.First clutch and second clutch in this case are selected mechanical clutch.This energy-saving electric machine generally need to be than the large power of motor in the former work system (comprising heavy-duty motor, stand-by motor, decelerator etc.) little and output torque meet job requirement.
The profile of tooth of this first clutch 3 and/or second clutch 9 is the inverted trapezoidal structure of outside wide internal pinch, as shown in Figure 2, this kind clutch low cost of manufacture, appearance and size is little, needs to reach greatly 30000Nm with torque, 390 millimeters of diameters, 300 millimeters of length.
This decelerator 2 connects stand-by motor 12, is provided with three-clutch 15 between decelerator 2 and the stand-by motor 12, and this three-clutch 15 arranges stirs device 13.Stand-by motor is the structure that prior art just has, and it act as and makes the ball mill initial start stage acquisition slow-speed of revolution allow outside material mouth aim at inner charging aperture, cuts little ice after the normal operation.
This Pulley shaft 8 is fixed by Pulley shaft supporting base 6.This fork 5 is fixed by fork holder 4.This energy-saving electric machine 10 is fixed by energy-saving electric machine holder 11.Certainly, can be fixed with other fixed forms, generally when setting new energy-saving electric machine, need to carry out detailed measurements to the scene, then determine accurate size, finish retrofit work.
When the utility model was implemented, with the tailor-made energy-saving electric machine of electrical machinery plant, this motor can directly connect with belt pulley and carries out work, motor has two kinds of working speeds can satisfy need of work, general, rotating speed is 10-12r/min during this energy-saving electric machine normal operation, rotating speed is 1-2r/min during cleaning.But, in order to ensure production, avoid energy-saving electric machine underloaded situation may occur, change the shaft coupling on the left of the belt pulley into first clutch, the belt pulley right side increases second clutch and energy-saving electric machine.First clutch is stirred composition from state by manual during normal operation, and second clutch is closed, and at this moment energy-saving electric machine and belt pulley are direct connections, and equipment can be worked normally; When energy-saving electric machine need switch to former transmission system, stir the second clutch composition from state by manual, first clutch pulls into closure state, and original transmission system has just worked, and so neither can have any impact can save electric energy again on production.
Claims (8)
1. ceramic ball mill energy-saving structure, it comprises heavy-duty motor, heavy-duty motor is by heavy-duty motor special clutch connection reducer, decelerator connects belt pulley by Pulley shaft, belt pulley is located on the Pulley shaft, it is characterized in that, is provided with first clutch between belt pulley and the decelerator, the belt pulley other end connects energy-saving electric machine, is provided with second clutch between energy-saving electric machine and the belt pulley;
This first clutch and second clutch are provided with fork.
2. ceramic ball mill energy-saving structure as claimed in claim 1 is characterized in that, the profile of tooth of this first clutch and/or second clutch is the inverted trapezoidal structure of outside wide internal pinch.
3. ceramic ball mill energy-saving structure as claimed in claim 2 is characterized in that, the torque allowable of this first clutch and/or second clutch is 30000Nm, 390 millimeters of diameters, 300 millimeters of length.
4. ceramic ball mill energy-saving structure as claimed in claim 1 is characterized in that, rotating speed is 10-12r/min during this energy-saving electric machine normal operation, and rotating speed is 1-2r/min during cleaning.
5. ceramic ball mill energy-saving structure as claimed in claim 1 is characterized in that, this decelerator connects stand-by motor, is provided with three-clutch between decelerator and the stand-by motor, and device is stirred in this three-clutch setting.
6. ceramic ball mill energy-saving structure as claimed in claim 1 is characterized in that, this Pulley shaft is fixed by the Pulley shaft supporting base.
7. ceramic ball mill energy-saving structure as claimed in claim 1 is characterized in that, this fork is fixed by the fork holder.
8. ceramic ball mill energy-saving structure as claimed in claim 1 is characterized in that, this energy-saving electric machine is fixed by the energy-saving electric machine holder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220408399.3U CN202715448U (en) | 2012-08-16 | 2012-08-16 | Ceramic ball grinding mill energy-saving structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220408399.3U CN202715448U (en) | 2012-08-16 | 2012-08-16 | Ceramic ball grinding mill energy-saving structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202715448U true CN202715448U (en) | 2013-02-06 |
Family
ID=47617288
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220408399.3U Expired - Lifetime CN202715448U (en) | 2012-08-16 | 2012-08-16 | Ceramic ball grinding mill energy-saving structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202715448U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102784697A (en) * | 2012-08-16 | 2012-11-21 | 佛山市三水新明珠建陶工业有限公司 | Energy-saving structure of ceramic ball mill |
| CN107377108A (en) * | 2017-09-21 | 2017-11-24 | 佛山市爱摩生科技有限公司 | A kind of ball mill with arrangement of clutch |
-
2012
- 2012-08-16 CN CN201220408399.3U patent/CN202715448U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102784697A (en) * | 2012-08-16 | 2012-11-21 | 佛山市三水新明珠建陶工业有限公司 | Energy-saving structure of ceramic ball mill |
| CN107377108A (en) * | 2017-09-21 | 2017-11-24 | 佛山市爱摩生科技有限公司 | A kind of ball mill with arrangement of clutch |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130206 Effective date of abandoning: 20140319 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20130206 Effective date of abandoning: 20140319 |