CN202712242U - Shaping device of crystalline silicon assembly frame mounting device - Google Patents
Shaping device of crystalline silicon assembly frame mounting device Download PDFInfo
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- CN202712242U CN202712242U CN2012203747357U CN201220374735U CN202712242U CN 202712242 U CN202712242 U CN 202712242U CN 2012203747357 U CN2012203747357 U CN 2012203747357U CN 201220374735 U CN201220374735 U CN 201220374735U CN 202712242 U CN202712242 U CN 202712242U
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- shaping
- crystalline silicon
- silicon component
- shaping pad
- pad
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The utility model relates to a shaping device of a crystalline silicon assembly frame mounting device. The shaping device of the crystalline silicon assembly frame mounting device comprises an upper shaping mechanism fixed to the frame mounting device and a lower shaping mechanism installed on the frame mounting device. The upper shaping mechanism comprises an upper bracket and a plurality of upper shaping pad assemblies assembled on the upper bracket. The upper shaping pad assembly comprises an upper shaping pad and an elastic member for adjusting the position of the upper shaping pad. The lower shaping mechanism comprises a pedestal, a drive member installed on the pedestal, a lower bracket connected with the drive member and driven by the drive member, and a plurality of lower shaping pad assemblies assembled on the lower bracket. The lower shaping pad assembly comprises a lower shaping pad corresponding to the upper shaping pad. The upper shaping pads and the lower shaping pads are correspondingly arranged. The lower shaping pads carry a crystalline silicon assembly which is lifted to the upper shaping pads through the driving of the drive member for shaping, the shaping force is adjusted through the elastic members, and the sub-fissure rate can be reduced.
Description
Technical field
The utility model relates to the production equipment that solar energy crystalline silicon component frame loader is used on ground, particularly relates to a kind of apparatus for shaping of crystalline silicon component frame loader.
Background technology
Ground with crystal silicon solar battery component at present at the world market dominate, the crystalline silicon component at present overwhelming majority all is the assembly that adopts after the aluminium frame encapsulates lamination, since original manual frame loader adopt maintain static single face under shaping, personnel's labour intensity is very large, the component subfissure rate that causes is also very high, cause the cost of crystalline silicon component high, impact is used on a large scale.
The utility model content
Based on this, provide a kind of hidden apparatus for shaping that splits the crystalline silicon component frame loader of rate that reduces.
A kind of apparatus for shaping of crystalline silicon component frame loader, comprise the upper reshaping device that is fixed in frame loader and the lower reshaping device that is installed on frame loader, described upper reshaping device comprises upper bracket and is assembled in shaping pad assembly on several of described upper bracket, described upper shaping pad assembly comprises the shaping pad and adjusts the elastic component of described upper shaping pad position, described lower reshaping device comprises pedestal, be installed on the actuator of described pedestal, the lower carriage that is connected with described actuator and is driven by described actuator and several lower shaping pad assemblies that are assembled in described lower carriage, described lower shaping pad assembly comprises the lower shaping pad of setting corresponding to described upper shaping pad.
Therein among embodiment, described upper shaping pad assembly also comprises the installation portion that is installed on described upper bracket, guide spiro rod, described guide spiro rod is installed on the first nut on the described installation portion, described upper shaping pad is installed on the described guide spiro rod, described elastic component is the spring that is sheathed on the described guide spiro rod, and the two ends of described spring are the described installation portion of butt and described upper shaping pad respectively.
Among embodiment, described installation portion comprises vertical portion and horizontal part therein, and described vertical portion is installed on the upper bracket by screw, and described guide spiro rod is installed on the horizontal part.
Among embodiment, described upper bracket comprises the fixed frame that is installed on described frame loader and the suspension that is suspended to described fixed frame therein, and described the shaping pad assembly is spaced apart on several is installed on the described suspension.
Therein among embodiment, described actuator comprises the rail brackets that is installed on described pedestal, is assembled in the line slideway of described rail brackets, is installed on slidably the sliding support on the described line slideway and drives the ball-screw that described sliding support slidably reciprocates, and described lower carriage is fixed in described sliding support.
Therein among embodiment, described lower carriage comprises the strutting piece that is fixed in described sliding support and is fixed in support frame on the described strutting piece, described several lower the shaping pad assembly is spaced apart is installed on the described support frame.
Therein among embodiment, described lower shaping pad assembly also comprises pole and described pole is installed on the second nut on the described lower carriage, and described lower shaping pad is installed on the described pole.
Therein among embodiment, described rail brackets is be oppositely arranged a pair of, described line slideway is two and is assembled in respectively on the described rail brackets, the two ends of described sliding support are installed on respectively on the line slideway of both sides, described actuator also comprises the gusset piece that connects two rail bracketses, the clutch shaft bearing seat is installed on the described gusset piece, the second bearing pedestal is installed on the described pedestal, described ball screw is through between clutch shaft bearing seat and the second bearing pedestal and pass described sliding support.
Among embodiment, described actuator also comprises several transducers of the detection crystalline silicon component position that is installed on the described rail brackets therein.
Among embodiment, described actuator also comprises the moment servo motor that drives the forward and reverse rotation of ball screw therein.
The apparatus for shaping of above-mentioned crystalline silicon component frame loader, upper shaping pad and the corresponding setting of lower shaping pad, lower shaping pad carries crystalline silicon component and comes idiomorphic crystal silicon assembly by the supreme shaping pad of the driving jacking of actuator, and regulates shaping strength by elastic component, can reduce the hidden rate of splitting.
Description of drawings
Fig. 1 is the structural representation of reshaping device on the present embodiment;
Fig. 2 is the structural representation of the upper shaping pad assembly of upper reshaping device shown in Figure 1;
Fig. 3 is the structural representation of reshaping device under the present embodiment.
Embodiment
Please refer to the drawing 1 and Fig. 3, a kind of apparatus for shaping of crystalline silicon component frame loader comprises the upper reshaping device 10 that is fixed in frame loader (not shown) and and is installed on the lower reshaping device 20 of frame loader.Upper reshaping device 10 comprises upper bracket 11 and is assembled in shaping pad assembly 12 on several of upper bracket 11.Upper shaping pad assembly 12 comprises shaping pad 121 and adjusts the elastic component 122 of upper shaping pad 121 positions.Lower reshaping device 20 comprises pedestal 21, be installed on the actuator 22 of pedestal 21, be connected with actuator 22 and the lower carriage 23 that is driven by actuator 22 and several lower shaping pad assemblies 24 that are assembled in lower carriage 23.Lower shaping pad assembly 24 comprises the lower shaping pad 241 with upper shaping pad 121 corresponding settings.Upper shaping pad 121 and lower shaping pad 241 corresponding settings, lower shaping pad 241 carries crystalline silicon component (not shown) and comes idiomorphic crystal silicon assembly by the supreme shaping pad 121 of the driving jacking of actuator 22, and by elastic component 122 adjusting shaping strength, can reduce the hidden rate of splitting.
Please refer to the drawing 2, upper shaping pad assembly 12 also comprise the installation portion 123 that is installed on upper bracket 11, guide spiro rod 124, guide spiro rod 124 are installed on the first nut 125 on the installation portion 123.Upper shaping pad 121 is installed on the guide spiro rod 124.Elastic component 122 is for being sheathed on the spring on the guide spiro rod 124, and the two ends of spring are butt installation portion 123 and upper shaping pad 121 respectively, regulates the size of shaping strength by the decrement of spring.Installation portion 123 comprises vertical portion 1231 and horizontal part 1232.Vertical portion 1231 is installed on the upper bracket 11 by standard component screw (not shown), and guide spiro rod 124 is installed on the horizontal part 1232.Guide spiro rod 124 is installed on the horizontal part 1232 by 125 lockings of the first nut; Upper shaping pad 121 lockings are installed on the guide spiro rod 124; Ring spring is around in guide spiro rod 124 peripheries, and between horizontal part 1232 and upper shaping pad 121, the precompression of spring can be by the rotation free adjustment of the first nut 125.
Please refer to the drawing 1, upper bracket 11 comprise the fixed frame 111 that is installed on frame loader and the suspension 112 that is suspended to fixed frame 111.Shaping pad assembly 12 spaced apart being installed on the suspension 112 on several, the concrete quantity of upper shaping pad assembly 12 can arrange arbitrarily according to the size of crystalline silicon component, and in the concrete execution mode, upper shaping pad assembly 12 has 12.
Please refer to the drawing 3, actuator 22 comprise the rail brackets 221 that is installed on pedestal 21, the line slideway 222 that is assembled in rail brackets 221, are installed on the sliding support 223 on the line slideway 222 and drive the ball-screw 224 that sliding support 223 slidably reciprocates slidably.Lower carriage 23 is fixed in sliding support 223.
In the concrete execution mode, rail brackets 221 adopts the standard component screw that adds to be fixed on the pedestal 21; Line slideway 222 adopts the standard component screw that adds to be fixed on the rail brackets 221; Sliding support 223 adopts the standard component screw that adds to be fixed on the sliding slider 2221 that is arranged on the line slideway 222; Clutch shaft bearing seat 2251 is with bearing, and the standard component screw that employing adds is fixed on the gusset piece 225; The second bearing pedestal 211 is with bearing, and the standard room screw that employing adds is fixed on the pedestal 21; Gusset piece 225 adopts the standard component screw that adds to be connected on the rail brackets 221; The nut 2241 of ball-screw 224 adopts the standard component screw that adds to be fixed on the sliding support 223; Lower carriage 23 adopts the standard component screw that adds to be fixed on the sliding support 223.
Lower carriage 23 comprises the strutting piece 231 that is fixed in sliding support 223 and is fixed in support frame 232 on the strutting piece 231.Several lower shaping pad assembly 24 spaced apart being installed on the support frame 232.The concrete quantity of lower shaping pad assembly 24 can arrange arbitrarily according to the size of crystalline silicon component, and in the described concrete execution mode, lower shaping pad assembly 24 also has 12.Lower shaping pad assembly 24 also comprises pole 242 and pole 242 is installed on the second nut 243 on the lower carriage 23, and lower shaping pad 241 is installed on the pole 242.
Please refer to the drawing 1 and Fig. 2 introduce the process of idiomorphic crystal silicon assembly in detail.
After crystalline silicon component is by lower shaping pad 241 location, ball-screw 224 rotates under the driving of applied moment servo motor, thereby the nut 2241 that drives ball-screw 224 is finished ascending motion, and then the sliding support 223 that drives on the nut 2241 that is linked in ball-screw 224 is finished ascending motion; Because therefore lower carriage 23 fastening being linked on the sliding support 223 also finish ascending motion with sliding support 223; Tighten at lower carriage 9 shaping pad assembly 24 under the predetermined number cover is installed, so crystalline silicon component is also just finished ascending motion by lower shaping pad assembly 24 jackings.When crystalline silicon component by jacking during to upper shaping pad 121 lower plane of upper shaping pad assembly 12, continue ascending motion, after a transducer 226 detects crystalline silicon component and rises to the height and position that sets in advance, the jacking campaign stops immediately, crystalline silicon component is finished shaping immediately, finishes subsequently the technique that frames up.
Crystalline silicon component begins rear continuation ascending motion to this segment distance of the height and position that sets in advance from the lower plane that touches upper shaping pad 121, can be according to the needs setting of real crystal silicon assembly.Owing to being provided with pre-compressed spring in this segment distance, therefore actual with the time be to determine to select pre-compressed spring according to the required shaping power of concrete crystalline silicon component, choose the rear above-mentioned distance of determining, namely crystalline silicon component begins rear continuation ascending motion to this segment distance of the height and position that sets in advance from the lower plane that touches upper shaping pad 121.According to like this, shaping power required when crystalline silicon component frames up manually can pre-set, obtain the accurate adjustable control of strength of crystalline silicon component shaping, thereby can be because of the excessive component subfissure or cracked that causes of crystalline silicon component shaping power, the excessive glue of crystalline silicon component after also having guaranteed to frame up is even, and sealing effectiveness is good.When crystalline silicon component frame up finish after, the moment servo motor that adds begins counter-rotating, install the crystalline silicon component of frame, lower shaping pad assembly 24, lower carriage 23, sliding support 223 drop to original start with the nut of ball-screw 224 position thereby drive, at this moment be arranged on bottom transducer 226 and send and detect the signal that puts in place to the controller of frame loader, the moment servo motor that controller control adds stops operating.The crystalline silicon component that at this moment will install frame by the transmission belt of artificial or frame loader is carried out frame loader, therefore the apparatus for shaping of present embodiment crystalline silicon component frame loader is applicable to the manual frame loader of crystalline silicon component, also is applicable to the crystalline silicon component automatic framing machine.
The shaping power that the apparatus for shaping of crystalline silicon component frame loader frames up is adjustable controlled, satisfied numerically controlled demand fully, the crystalline silicon component shaping can be reached the required precision of 0.05mm～0.1mm in the reality, greatly reduce even eliminated crystalline silicon component because the hidden defective of splitting that the process of framing up causes, also realized the crystalline silicon component modal need that rear excessive glue is even, sealing effectiveness is good that frames up, very important solution the serious practical problem in the crystalline silicon component production process, have high practical value and market value.
The above embodiment has only expressed several execution mode of the present utility model, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the utility model claim.Should be pointed out that for the person of ordinary skill of the art, without departing from the concept of the premise utility, can also make some distortion and improvement, these all belong to protection range of the present utility model.Therefore, the protection range of the utility model patent should be as the criterion with claims.
Claims (10)
1. the apparatus for shaping of a crystalline silicon component frame loader, it is characterized in that, comprise the upper reshaping device that is fixed in frame loader and the lower reshaping device that is installed on frame loader, described upper reshaping device comprises upper bracket and is assembled in shaping pad assembly on several of described upper bracket, described upper shaping pad assembly comprises the shaping pad and adjusts the elastic component of described upper shaping pad position, described lower reshaping device comprises pedestal, be installed on the actuator of described pedestal, the lower carriage that is connected with described actuator and is driven by described actuator and several lower shaping pad assemblies that are assembled in described lower carriage, described lower shaping pad assembly comprises the lower shaping pad of setting corresponding to described upper shaping pad.
2. the apparatus for shaping of crystalline silicon component frame loader according to claim 1, it is characterized in that, described upper shaping pad assembly also comprises the installation portion that is installed on described upper bracket, guide spiro rod, described guide spiro rod is installed on the first nut on the described installation portion, described upper shaping pad is installed on the described guide spiro rod, described elastic component is the spring that is sheathed on the described guide spiro rod, and the two ends of described spring are the described installation portion of butt and described upper shaping pad respectively.
3. the apparatus for shaping of crystalline silicon component frame loader according to claim 2 is characterized in that, described installation portion comprises vertical portion and horizontal part, and described vertical portion is installed on the upper bracket by screw, and described guide spiro rod is installed on the horizontal part.
4. according to claim 1 and 2 or the apparatus for shaping of 3 described crystalline silicon component frame loaders, it is characterized in that, described upper bracket comprises the fixed frame that is installed on described frame loader and the suspension that is suspended to described fixed frame, and described the shaping pad assembly is spaced apart on several is installed on the described suspension.
5. the apparatus for shaping of crystalline silicon component frame loader according to claim 1, it is characterized in that, described actuator comprises the rail brackets that is installed on described pedestal, is assembled in the line slideway of described rail brackets, is installed on slidably the sliding support on the described line slideway and drives the ball-screw that described sliding support slidably reciprocates, and described lower carriage is fixed in described sliding support.
6. the apparatus for shaping of crystalline silicon component frame loader according to claim 5, it is characterized in that, described lower carriage comprises the strutting piece that is fixed in described sliding support and is fixed in support frame on the described strutting piece, described several lower the shaping pad assembly is spaced apart is installed on the described support frame.
7. the apparatus for shaping of crystalline silicon component frame loader according to claim 1 or 5 is characterized in that, described lower shaping pad assembly also comprises pole and described pole is installed on the second nut on the described lower carriage, and described lower shaping pad is installed on the described pole.
8. the apparatus for shaping of crystalline silicon component frame loader according to claim 5, it is characterized in that, described rail brackets is be oppositely arranged a pair of, described line slideway is two and is assembled in respectively on the described rail brackets, the two ends of described sliding support are installed on respectively on the line slideway of both sides, described actuator also comprises the gusset piece that connects two rail bracketses, the clutch shaft bearing seat is installed on the described gusset piece, the second bearing pedestal is installed on the described pedestal, and described ball screw is through between clutch shaft bearing seat and the second bearing pedestal and pass described sliding support.
9. the apparatus for shaping of crystalline silicon component frame loader according to claim 1 or 5 is characterized in that, described actuator also comprises several transducers of the detection crystalline silicon component position that is installed on the described rail brackets.
10. the apparatus for shaping of crystalline silicon component frame loader according to claim 5 is characterized in that, described actuator also comprises the moment servo motor that drives the forward and reverse rotation of ball screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012203747357U CN202712242U (en) | 2012-07-31 | 2012-07-31 | Shaping device of crystalline silicon assembly frame mounting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012203747357U CN202712242U (en) | 2012-07-31 | 2012-07-31 | Shaping device of crystalline silicon assembly frame mounting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202712242U true CN202712242U (en) | 2013-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012203747357U Expired - Fee Related CN202712242U (en) | 2012-07-31 | 2012-07-31 | Shaping device of crystalline silicon assembly frame mounting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202712242U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106102436A (en) * | 2016-07-05 | 2016-11-09 | 广州鑫仕光电科技有限公司 | A kind of abnormity electronic element terminal apparatus for shaping |
| CN108063591A (en) * | 2017-12-31 | 2018-05-22 | 正信光电科技股份有限公司 | A kind of fixing device of photovoltaic module |
-
2012
- 2012-07-31 CN CN2012203747357U patent/CN202712242U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106102436A (en) * | 2016-07-05 | 2016-11-09 | 广州鑫仕光电科技有限公司 | A kind of abnormity electronic element terminal apparatus for shaping |
| CN106102436B (en) * | 2016-07-05 | 2018-11-20 | 广州鑫仕光电科技有限公司 | A kind of abnormity electronic element terminal apparatus for shaping |
| CN108063591A (en) * | 2017-12-31 | 2018-05-22 | 正信光电科技股份有限公司 | A kind of fixing device of photovoltaic module |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130130 Termination date: 20130731 |