CN202702807U - Wide fiber spreading arrangement device - Google Patents
Wide fiber spreading arrangement device Download PDFInfo
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- CN202702807U CN202702807U CN 201220350444 CN201220350444U CN202702807U CN 202702807 U CN202702807 U CN 202702807U CN 201220350444 CN201220350444 CN 201220350444 CN 201220350444 U CN201220350444 U CN 201220350444U CN 202702807 U CN202702807 U CN 202702807U
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- broadening
- fiber
- arranging
- ultrasonic bath
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Abstract
The utility model relates to a fiber processing production device, and discloses a wide fiber spreading arrangement device which comprises a creel, an ultrasonic tank and a prepreg arrangement unit. A plurality of fibers are arranged on the creel and penetrate through the ultrasonic tank, an ultrasonic transducer is arranged inside the ultrasonic tank and used for oscillating liquid in the ultrasonic tank so that the fibers in the liquid are spread, the prepreg arrangement unit is arranged in the rear of an outlet for the spread fibers, and the spread fibers are coiled in the prepreg arrangement unit. The fibers can be simultaneously placed into the ultrasonic tank and are spread, the wide fibers are integrally outputted, external force is not applied to the fibers in the whole spreading process, the damage rate of the fibers is reduced, and accordingly, the quality of the wide spread fibers is improved while the structure of the whole device is simplified.
Description
Technical field
The utility model relates to the fiber process production equipment, particularly relates to a kind of wide cut fiber broadening equipment of arranging.
Background technology
Test to fabric shows that fabric is thinner, and mass area ratio is less, and its physical property deviation is less, and it is also better to spread the operability of covering.Therefore, the broadening of fibre bundle is arranged be directly connected to the quality of fabric.Air-flow method and the rolled-on methods of adopting in the process that the fiber broadening is arranged at present more.
This two kinds of fiber broadening arrangement methods fibre damage is large, and fibre damage surpasses 20%.Through the fiber of processing like this, strength and modulus reduces, and greatly affects mechanical property and the quality stability of composite products.
The utility model content
The technical problem that (one) will solve
The technical problems to be solved in the utility model is: overcome defective of the prior art, a kind of equipment that utilizes ultrasonic bath to carry out wide cut fiber broadening is provided, utilize specific Sasser to make that fiber is dispersed, broadening in liquid.
(2) technical scheme
In order to solve the problems of the technologies described above, the utility model provides a kind of wide cut fiber broadening equipment of arranging, and it comprises: creel arranges many ingots fiber on it; Ultrasonic bath, the described fiber of many ingots passes wherein, thereby and its internal placement be useful on the ultrasonic transducer that accommodating liquid oscilaltion is within it made the fiber broadening in the liquid; The prepreg unit of arranging is arranged on the outlet rear of fiber behind the broadening, fiber cloth coiled volume in described prepreg is arranged the unit behind the described broadening.
Wherein, described creel is arranged on described ultrasonic bath entrance the place ahead, also is provided with front guide reel between described creel and the described ultrasonic bath, and the described fiber of many ingots is walked around described front guide reel.
Wherein, also be provided with jockey pulley between described front guide reel and the described ultrasonic bath, walk around the described fiber of many ingots of described front guide reel and further walk around described jockey pulley.
Wherein, also be provided with broadening roller for the described fiber of the many ingots of broadening in the described ultrasonic bath.
Wherein, described broadening roller has a plurality of, and is horizontally disposed in described ultrasonic bath.
Wherein, the set of frequency of described ultrasonic transducer is between 45MHz ~ 315MHz.
Wherein, described liquid is the technical grade pure water.
Wherein, the described prepreg unit of arranging comprises: be separately positioned on glued membrane axle and the overlay film axle of fiber upper and lower behind the described broadening, fiber is covered by between the glued membrane and the overlay film on the described overlay film axle on the described glued membrane axle behind the described broadening; And the Scroll that is positioned at described glued membrane axle or overlay film axle rear, fiber and cover film formed stepped construction cloth coiled volume on described Scroll behind described glued membrane, the broadening.
Wherein, described ultrasonic bath and described prepreg are arranged and are provided with rear guide reel between the unit, and fiber is walked around described rear guide reel behind the described broadening; Set gradually at least one jockey pulley, at least one warm-up mill between described ultrasonic bath and the described rear guide reel, fiber is walked around described jockey pulley and warm-up mill by described ultrasonic bath after out in turn behind the described broadening.
Wherein, the rear of described glued membrane axle and overlay film axle is respectively arranged with at least one group of open and flat warm-up mill, every group of open and flat warm-up mill comprises two tangent rollers, and fiber flattens and heating through open and flat warm-up mill successively after sticking fiber behind the broadening of glued membrane and sticking simultaneously the broadening of glued membrane and overlay film.
(3) beneficial effect
The wide cut fiber broadening that technique scheme the provides equipment of arranging, many ingots fiber can be put into ultrasonic bath simultaneously and carry out broadening, realize the integral type output of wide cut fiber, and in whole broadening process, can not apply External Force Acting to fiber, low-fiber damage ratio falls, thereby when simplifying the integral device structure, the quality of fiber behind the raising wide cut broadening.
Description of drawings
Fig. 1 is the arrange structural representation of equipment of the wide cut fiber broadening of the utility model embodiment.
Wherein, 1: creel; 2: front guide reel; 3: jockey pulley; 4: ultrasonic bath; 5: the broadening roller; 6: warm-up mill; 7: rear guide reel; 8: Scroll; 9: the glued membrane axle; 10: the overlay film axle; 11: open and flat warm-up mill.
The specific embodiment
Below in conjunction with drawings and Examples, the specific embodiment of the present utility model is described in further detail.Following examples are used for explanation the utility model, but are not used for limiting scope of the present utility model.
Fig. 1 shows the arrange structural representation of equipment of present embodiment wide cut fiber broadening, and with reference to diagram, this equipment comprises: creel 1, many ingots fiber is set on it, and this fiber is the fiber before the broadening; Ultrasonic bath 4, the described fiber of many ingots passes wherein, thereby and its internal placement be useful on the ultrasonic transducer that molten liquid oscilaltion of putting is within it made the fiber broadening in the liquid; The prepreg unit of arranging is arranged on the outlet rear of fiber behind the broadening, fiber cloth coiled volume in described prepreg is arranged the unit behind the described broadening.
Preferably, described creel 1 is arranged on described ultrasonic bath 4 entrance the place aheads, also be provided with front guide reel 2 between described creel 1 and the described ultrasonic bath 4, described traction deflector roll 2 has at least two, and the central axis of two adjacent traction deflector rolls 2 is interlaced arrangement up and down, be its central axis not on same vertical direction, realize thus the guiding to fiber, avoid fiber is produced extruding and damages; The described fiber of many ingots is walked around described front guide reel 2, is realized the guiding of many ingots fiber by described front guide reel 2.Also be provided with jockey pulley 3 between described front guide reel 2 and the described ultrasonic bath 4, walk around the described fiber of many ingots of described front guide reel 2 and further walk around described jockey pulley 3, enter the uniform tension force of ultrasonic bath 4 front acquisitions to guarantee fiber.
Be full of liquid in the ultrasonic bath 4; Also be provided with at least two broadening rollers 5 for the described fiber of the many ingots of broadening in the described ultrasonic bath 4.Liquid is the technical grade pure water in the present embodiment, the national standard of high purity water is: GB1146.1-89 to GB1146.11-89[168], the standard of China's high purity water is divided into five ranks with electronic grade water at present: I level, II level, III level, IV level and V level, and this standard is formulated with reference to ASTM electron level standard; In the water standard of high purity water there be the Main Basis of the indices of defined: 1. microelectronic technique is to the requirement of water quality; 2. the level of water preparation process; 3. the present situation of detection technique; Wherein, the technical grade pure water adopts above-mentioned Pyatyi all can.According to needs of production, also can adopt other liquid in the ultrasonic bath 4.Liquid is subject to hyperacoustic effect in the ultrasonic bath 4, produces vibration with certain frequency, and the vibration frequency of liquid is subjected to ultrasonic wave control to keep constant.The fibre bundle that is immersed in the liquid contacts through broadening roller 5 and with broadening roller 5 with one direction, and fibre bundle is by broadening equably under the vibration of liquid.Broadening roller 5 can adopt special shape, and the broadening roller adopts the different axle center of oval cross section broadening roller in the present embodiment.Different axle center herein refer to that the center of same each oval cross section of broadening roller is not on same straight line.The number of broadening roller 5 is decided according to the needs of actual production, can require the broadened factors such as degree to determine the number of broadening roller at speed, the thickness of fibre bundle, the fibre bundle of ultrasonic bath 4 interior transmission according to volume size, the fiber of ultrasonic bath in the actual production.
In the present embodiment, the prepreg unit of arranging comprises: the glued membrane axle 9 and the overlay film axle 10 that are separately positioned on fiber upper and lower behind the described broadening, fiber is covered by between the glued membrane and the overlay film on the described overlay film axle 10 on the described glued membrane axle 9 behind the described broadening, form stacked trilamellar membrane layer structure, realize the fixing and protection to fiber behind the broadening; The prepreg unit of arranging also comprises: be positioned at the Scroll 8 at described glued membrane axle 9 or overlay film axle 10 rears, fiber and cover film formed stepped construction cloth coiled volume on described Scroll 8 behind described glued membrane, the broadening.Described ultrasonic bath 4 and described prepreg are arranged and are provided with rear guide reel 7 between the unit, fiber is walked around described rear guide reel 7 behind the described broadening, rear guide reel 7 has at least two, and interlaced arrangement about the central axis of guide reel 7 after adjacent two, be that its central axis is not on same vertical direction, realize thus the guiding to fiber, avoid fiber generation behind the broadening is pushed and damaged.Be provided with at least one warm-up mill 6 between described ultrasonic bath 4 and the described rear guide reel 7, fiber is out walked around described warm-up mill 6 afterwards by described ultrasonic bath 4 behind the described broadening.The central axis of described broadening roller 5, warm-up mill 6, rear guide reel 7 is parallel to each other, and the central shaft line length of above-mentioned each roller is according to the specifications and models relative set of equipment, such as long 300mm, long 1m etc.
For fiber behind the broadening that guarantees to stick glued membrane and/or overlay film keeps formation state by Scroll 8 rolling the time, present embodiment is respectively arranged with at least one group of open and flat warm-up mill 11 at the rear of described glued membrane axle 9 and overlay film axle 10, every group of open and flat warm-up mill 11 comprises two tangent rollers, fiber flattens and heating through at least one group of open and flat warm-up mill 11 first after sticking glued membrane behind the broadening, then further stick overlay film, flatten and heating through at least one group of open and flat warm-up mill 11 again, the formation state of fiber behind the broadening on the realization Scroll 8, and to the colloid heating and melting on the glued membrane, fiber and glued membrane and overlay film can be fitted fully.
In addition, Scroll 8 can also be set to two spool structure, and namely same dwang two ends arrange respectively a spool, and one of them spool carries out work, and when collecting behind the broadening fiber, another spool can be for subsequent use; When the spool of work was finished rolling, spool for subsequent use can be taken over rolling immediately, does not affect the continuous firing of whole equipment, occurs equipment shut-down phenomenon when avoiding only having a spool to carry out the fiber rolling.
Behind the broadening fiber by ultrasonic bath 4 out after, first carry out the tension force effect by at least one jockey pulley 3 that is arranged between ultrasonic bath 4 and the warm-up mill 6, again by warm-up mill 6 oven dry heating, remove liquid residual on it, make it keep dry and comfortable state, then by rear guide reel 7 guiding guiding, and under prepreg is arranged the effect of unit cloth coiled volume, follow-uply use as the broadening fibrous finished product.
As can be seen from the above embodiments, the utility model can be put into simultaneously ultrasonic bath with many ingots fiber and carry out broadening, realize the integral type output of wide cut fiber, and in whole broadening process, can not apply External Force Acting to fiber, low-fiber damage ratio falls, thereby when simplifying the integral device structure, the quality of fiber behind the raising wide cut broadening.
The above only is preferred embodiment of the present utility model; should be understood that; for those skilled in the art; under the prerequisite that does not break away from the utility model know-why; can also make some improvement and replacement, these improvement and replacement also should be considered as protection domain of the present utility model.
Claims (10)
1. wide cut fiber broadening equipment of arranging is characterized in that comprise: creel (1) arranges many ingots fiber on it; Ultrasonic bath (4), the described fiber of many ingots passes wherein, thereby and its internal placement be useful on the ultrasonic transducer that molten liquid oscilaltion of putting is within it made the fiber broadening in the liquid; The prepreg unit of arranging is arranged on the outlet rear of fiber behind the broadening, fiber cloth coiled volume in described prepreg is arranged the unit behind the described broadening.
2. the wide cut fiber broadening as claimed in claim 1 equipment of arranging, it is characterized in that, described creel (1) is arranged on described ultrasonic bath (4) entrance the place ahead, also be provided with front guide reel (2) between described creel (1) and the described ultrasonic bath (4), the described fiber of many ingots is walked around described front guide reel (2).
3. the wide cut fiber broadening as claimed in claim 2 equipment of arranging, it is characterized in that, also be provided with jockey pulley (3) between described front guide reel (2) and the described ultrasonic bath (4), walk around the described fiber of many ingots of described front guide reel (2) and further walk around described jockey pulley (3).
4. the wide cut fiber broadening as claimed in claim 1 equipment of arranging is characterized in that, also is provided with the broadening roller (5) for the described fiber of the many ingots of broadening in the described ultrasonic bath (4).
5. the wide cut fiber broadening as claimed in claim 4 equipment of arranging is characterized in that described broadening roller (5) has a plurality of, and is horizontally disposed in described ultrasonic bath (4).
6. the wide cut fiber broadening as claimed in claim 1 equipment of arranging is characterized in that the set of frequency of described ultrasonic transducer is between 45MHz ~ 315MHz.
7. the wide cut fiber broadening as claimed in claim 1 equipment of arranging is characterized in that described liquid is the technical grade pure water.
8. the wide cut fiber broadening as claimed in claim 1 equipment of arranging, it is characterized in that, the described prepreg unit of arranging comprises: be separately positioned on glued membrane axle (9) and the overlay film axle (10) of fiber upper and lower behind the described broadening, fiber is covered by between the glued membrane and the overlay film on the described overlay film axle (10) on the described glued membrane axle (9) behind the described broadening; And the Scroll (8) that is positioned at described glued membrane axle (9) or overlay film axle (10) rear, fiber and cover film formed stepped construction at the upper cloth coiled volume of described Scroll (8) behind described glued membrane, the broadening.
9. the wide cut fiber broadening as claimed in claim 1 equipment of arranging is characterized in that described ultrasonic bath (4) and described prepreg are arranged and be provided with rear guide reel (7) between the unit, and fiber is walked around described rear guide reel (7) behind the described broadening; Set gradually at least one jockey pulley (3), at least one warm-up mill (6) between described ultrasonic bath (4) and the described rear guide reel (7), fiber is walked around described jockey pulley (3) and warm-up mill (6) by described ultrasonic bath (4) after out in turn behind the described broadening.
10. the wide cut fiber broadening as claimed in claim 8 equipment of arranging, it is characterized in that, the rear of described glued membrane axle (9) and overlay film axle (10) is respectively arranged with at least one group of open and flat warm-up mill (11), every group of open and flat warm-up mill (11) comprises two tangent rollers, and fiber passes through successively that open and flat warm-up mill (11) flattens and heating after sticking fiber behind the broadening of glued membrane and sticking simultaneously the broadening of glued membrane and overlay film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220350444 CN202702807U (en) | 2012-07-18 | 2012-07-18 | Wide fiber spreading arrangement device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220350444 CN202702807U (en) | 2012-07-18 | 2012-07-18 | Wide fiber spreading arrangement device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202702807U true CN202702807U (en) | 2013-01-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220350444 Expired - Lifetime CN202702807U (en) | 2012-07-18 | 2012-07-18 | Wide fiber spreading arrangement device |
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| CN (1) | CN202702807U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102774125A (en) * | 2012-07-18 | 2012-11-14 | 北京昂林贸烽高新材料有限公司 | Wide fiber widening arrangement equipment |
| CN103343444A (en) * | 2013-05-16 | 2013-10-09 | 江南大学 | Fiber extending method for carbon fibers through supersonic wave |
| CN107984775A (en) * | 2016-10-26 | 2018-05-04 | 航天特种材料及工艺技术研究所 | A kind of gumming device and method for being used to prepare 3D printing consumptive material |
-
2012
- 2012-07-18 CN CN 201220350444 patent/CN202702807U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102774125A (en) * | 2012-07-18 | 2012-11-14 | 北京昂林贸烽高新材料有限公司 | Wide fiber widening arrangement equipment |
| CN102774125B (en) * | 2012-07-18 | 2014-09-24 | 天津昂林贸烽高新材料有限公司 | Wide fiber widening arrangement equipment |
| CN103343444A (en) * | 2013-05-16 | 2013-10-09 | 江南大学 | Fiber extending method for carbon fibers through supersonic wave |
| CN107984775A (en) * | 2016-10-26 | 2018-05-04 | 航天特种材料及工艺技术研究所 | A kind of gumming device and method for being used to prepare 3D printing consumptive material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: LIANG LEJIA Effective date: 20130722 Owner name: ZHU XINGMING Free format text: FORMER OWNER: BEIJING ANGLIN MAOFENG HIGH-TECH. MATERIALS CO., LTD. Effective date: 20130722 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 101500 MIYUN, BEIJING TO: 100041 SHIJINGSHAN, BEIJING |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20130722 Address after: 100041, Beijing, Shijingshan District, one of the eighth, No. 107-204 Patentee after: Zhu Xingming Patentee after: Liang Lejia Address before: 101500 A building, room 205, AUX special hospital, Binhe Industrial Development Zone, Beijing, Miyun Patentee before: BEIJING ANGLIN MAOFENG HIGH TECH MATERIALS Co.,Ltd. |
|
| ASS | Succession or assignment of patent right |
Owner name: TIANJIN ONLYTOP HIGH-TECH MATERIALS CO., LTD. Free format text: FORMER OWNER: ZHU XINGMING Effective date: 20140310 Free format text: FORMER OWNER: LIANG LEJIA Effective date: 20140310 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 100041 SHIJINGSHAN, BEIJING TO: 300300 DONGLI, TIANJIN |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20140310 Address after: 300300, No. 3, No. 1, Tianbao industry, 18 West seven road, Tianjin Airport Economic Zone Patentee after: TIANJIN ONLYTOP HI-TECH MATERIAL Co.,Ltd. Address before: 100041, Beijing, Shijingshan District, one of the eighth, No. 107-204 Patentee before: Zhu Xingming Patentee before: Liang Lejia |
|
| CX01 | Expiry of patent term |
Granted publication date: 20130130 |
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| CX01 | Expiry of patent term |