CN202700403U - Novel homogeneous mixing machine - Google Patents
Novel homogeneous mixing machine Download PDFInfo
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- CN202700403U CN202700403U CN201220283831.0U CN201220283831U CN202700403U CN 202700403 U CN202700403 U CN 202700403U CN 201220283831 U CN201220283831 U CN 201220283831U CN 202700403 U CN202700403 U CN 202700403U
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- stator
- speed shaft
- homogenizer
- high speed
- base plate
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- 238000007790 scraping Methods 0.000 claims abstract description 4
- 239000006185 dispersion Substances 0.000 claims description 8
- 239000000463 material Substances 0.000 abstract description 21
- 238000003756 stirring Methods 0.000 abstract description 12
- 239000007788 liquid Substances 0.000 abstract description 6
- 238000000926 separation method Methods 0.000 abstract description 5
- 230000008021 deposition Effects 0.000 abstract description 4
- 238000000227 grinding Methods 0.000 description 12
- 238000004945 emulsification Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 8
- 239000000203 mixture Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000002086 nanomaterial Substances 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
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Abstract
The utility model relates to a novel homogeneous mixing machine. The mixing machine comprises a cross beam, a high-speed power unit, a high-speed shaft, a low-speed power unit, a low-speed shaft and a stirring tank, wherein the high-speed shaft is driven by the high-speed power unit, the hollow low-speed shaft is driven by the low-speed power unit, the stirring tank is provided with a tank cover, the high-speed shaft is arranged inside the hollow low-speed shaft, a stirring paddle which is provided with a bottom scraping plate and is located inside the stirring tank is installed at the lower end of the low-speed shaft, a homogenizer is arranged inside the stirring tank, the homogenizer comprises a stator and a propelling type rotor, the stator is in a barrel body structure with an opening at the upper end and a closed lower end, small through-holes are arranged on side faces of the stator and the bottom face of the stator, the rotor is located inside the stator and is installed at the bottom end of the high-speed shaft, and the stator is connected with the bottom scraping plate of the stirring paddle. The homogenizer of the mixing machine improves the stator structure, the stator is installed on the stirring paddle, the stator and the stirring paddle rotate on axes of the stator and the stirring paddle together, and the mixing machine has the advantages of being high in efficiency of homogeneous mixing of nano-scale materials, low in cost, capable of effectively preventing deposition phenomena of solid-liquid separation during usage of materials and the like.
Description
Technical field
The utility model relates to a kind of chemical industry mix and blend equipment, particularly a kind of novel homogeneous mixer.
Background technology
The planet that is widely used in the chemical industries such as cell size, glue class disperses vacuum mixer (referring to Figure 11), grinding distribution mixer (referring to Figure 12), multifunctional emulsified dispersing mixer (referring to Figure 13) and lapping using star lapping machine emulsification mixer etc., because be subjected to the impact of conventional hybrid machinery design and manufacture technology, still there is the puzzlement of technical costs and efficient in existing mixer technology; As:
1, planet disperses vacuum mixer can realize the rapid mixing of various characteristics material, because disperseing and stirring all is to do rotation and revolution around the still center, material can fully be mixed and do not exist and mix the dead angle, but mixed material is not through grinding or emulsification, slightly grow the depositional phenomenon that Separation of Solid and Liquid namely can occur standby time, so material also will increase the stirring equipment of converting in a cover week in the process of using after having mixed, in case the material deposition is separated, greatly increased production cost, in addition because the progress of scientific research, solid particle in the slurry is required more and more granular, mix for nano level solid-liquid, only be difficult to make it to be mixed in the solution uniformly by simple dispersion stirring.
2, the grinding distribution mixer is except having grinding and divergent function, simultaneously powder material there is destruction, make its further granular, mixed material is because the abrasive action of process grinding assembly, the phenomenon that the solid-phase material deposition is separated can not appear in the idle long period yet, but the mixed effect of grinding distribution mixer does not have the emulsion dispersion mixer good, in addition because the grinding assembly of grinding distribution mixer is mounted in the centre of equipment, centered by central shaft, it is around also being to revolve round the sun around central shaft in the axle rotation, a lot of spaces grinding assembly can't arrive and carry out abrasive action in the agitator, therefore its mixing efficiency is lower, production cycle is longer, the dead angle also might occur mixing and cause partial material to can not get sufficient mixing.
3, multifunctional emulsified dispersing mixer manufacturing cost is lower, have simultaneously emulsification and divergent function, mixed material is owing to the emulsification through the Over emulsfication assembly, the phenomenon that the solid-phase material deposition is separated can not appear in the idle long period yet, but the emulsification assembly can not be to the further refinement of raw material, in addition because the emulsification assembly of multifunctional emulsified dispersing mixer and dispersed components thereof only are around from the axle rotation, can not revolve round the sun around central shaft, therefore its mixing efficiency is lower, production cycle is longer, and the same mixing dead angle that exists causes partial material to can not get the problem of mixing fully.
4, lapping using star lapping machine emulsification mixer has solved above-mentioned technology puzzlement, but has new problem to occur: the one, planetary set is arranged, and the complete machine processing request is strict, and cost is high; The 2nd, because revolution and the rotation of paddle and grinding emulsification parts, determined to grind the size of emulsification assembly, under narrow space, because radial dimension is restricted, cause under the requirement that improves linear velocity, rotating speed will improve greatly, have a strong impact on the service life of bearing, also because the restriction in space makes the intensity of stator link also influenced, easily produce distortion.
Summary of the invention
The technical problems to be solved in the utility model is: a kind of novel homogeneous mixer is provided, the homogenizer of this mixer has improved stator structure, and stator is installed on the paddle, stator is with the paddle rotation, can play the effect that jet flow is mixed from stator periphery mesh high velocity jet material out so in the course of the work, do not exist and mix the dead angle, even mixing efficiency to the nanoscale material is high, cost is low, can effectively prevent material the depositional phenomenon of Separation of Solid and Liquid in use to occur, has solved above-mentioned problems of the prior art.
The technical scheme that solves the problems of the technologies described above is: a kind of novel homogeneous mixer, comprise crossbeam, be fixed on the high speed power part on the crossbeam, high speed shaft by the drive of high speed power part, be fixed on the low speed power part on the crossbeam, the slow-speed shaft of the hollow that is driven by the low speed power part and with the stirred tank of kettle cover, described high speed shaft places in the slow-speed shaft of hollow, the slow-speed shaft lower end is equipped with the paddle that the band that is positioned at stirred tank is scraped base plate, also be provided with homogenizer in the described stirred tank, described homogenizer comprises stator and rotor, described rotor is pusher rotor, described stator is upper end open, the bucket body structure of lower end closed, all have small through hole on stator side and the bottom surface, rotor is positioned at stator and is installed in the high speed shaft bottom, and stator is connected with the base plate of scraping of paddle.
Further technical scheme of the present utility model is: described homogenizer is positioned at the upper surface that paddle is scraped base plate, the stator bottom by connector with scrape base plate and be connected.
Another further technical scheme of the present utility model is: described homogenizer is positioned at the centre that paddle is scraped base plate, namely stator side directly with scrape base plate and be connected.
On the high speed shaft of described homogenizer top dispersion impeller or butterfly agitator are installed also.
The cross sectional shape of described stator is square, trapezoidal or semicircle.
Described small through hole is that circular port or two ends are the elongated hole of circular arc.
Described crossbeam below is connected with hoist cylinder.
Because adopt said structure, the novel homogeneous mixer of the utility model has following beneficial effect:
1. mixing efficiency is high, can effectively prevent material the depositional phenomenon of Separation of Solid and Liquid in use to occur.
Stator in the utility model homogenizer is installed on the paddle, and with the paddle rotation, and stator is the bucket body structure of upper end open, lower end closed, all has small through hole on stator side and the bottom surface; Can play the effect that jet flow is mixed from stator periphery mesh high velocity jet material out so in the course of the work, do not exist and mix the dead angle, high to the even mixing efficiency of nanoscale material, can effectively prevent material the depositional phenomenon of Separation of Solid and Liquid in use to occur.
2. combine planet and disperse vacuum mixer, grinding distribution mixer, multifunctional emulsified dispersing mixer and the advantage of lapping using star lapping machine emulsification mixer in the mixing of materials process, significantly improve the stability of equipment, strengthen mixed effect, improve the service life of drive disk assembly.
The utility model is that stator is fixed on the paddle, saved the stator link of traditional homogenizer, greatly strengthened the operating stability of equipment, because the space is unrestricted, can also install other electric hybrid modules additional above the homogeneous assembly, such as dispersion impeller, butterfly agitator etc., strengthen mixed effect, compare with the lapping using star lapping machine mulser simultaneously, the homogeneous size of components can unrestrictedly be amplified, under same line speed, rotating speed significantly reduces, and greatly improves the service life of drive disk assembly.
3. cost is low.
The utility model does not need to arrange planetary assemblies, and is simple in structure, complete machine processing request relative reduce, therefore cost and multi-functional mixer are similar, but mixed effect can be higher more than 40% than multi-functional mixer; Mixed effect is better than planet dispersing mixer, and is suitable with the lapping using star lapping machine mulser, but cost is lower more than 20% than these two kinds of types.
Below, in conjunction with the accompanying drawings and embodiments the technical characterictic of a kind of novel homogeneous mixer of the utility model is further described.
Description of drawings
The novel homogeneous mixer structural representation of Fig. 1-Fig. 2: the utility model embodiment one.
Fig. 1: front view (analysing and observe), Fig. 2: left view (analysing and observe).
The novel homogeneous mixer structural representation of Fig. 3-Fig. 4: the utility model embodiment two.
Fig. 3: front view (analysing and observe), Fig. 4: left view (analysing and observe).
Fig. 5-Fig. 6: one of homogenizer structural representation of the utility model (the stator cross sectional shape is square).
Fig. 5: the main cutaway view, Fig. 6 looked: rotor structure schematic diagram.
Fig. 7-Fig. 8: two (the stator cross sectional shape is trapezoidal) of the homogenizer structural representation of the utility model.
Fig. 7: the main cutaway view, Fig. 8 looked: rotor structure schematic diagram.
Fig. 9-Figure 10: three (the stator cross sectional shape is semicircle) of the homogenizer structural representation of the utility model.
Fig. 9: the main cutaway view, Figure 10 looked: rotor structure schematic diagram.
Figure 11: planet disperses vacuum mixer.
Figure 12: grinding distribution mixer.
Figure 13: multifunctional emulsified dispersing mixer.
Among the figure: the 1-slide rail, the 2-stirred tank, the 3-paddle, 31-scrapes base plate, 4-homogenizer, 41-small through hole, the 42-stator, 43-rotor, 5-dispersion impeller, 6-high speed shaft, 7-kettle cover, 8-slow-speed shaft, the 9-crossbeam, 10-high speed power part, 11-low speed power part, 12-hoist cylinder, 13-bolt.
The mobile master that arrow represents respectively the direction of rotation of high speed shaft, slow-speed shaft and material among the figure to.
The specific embodiment
Embodiment one: such as Fig. 1-shown in Figure 2, a kind of novel homogeneous mixer, comprise crossbeam 9, be fixed on the high speed power part 10 on the crossbeam, high speed shaft 6 by the drive of high speed power part, be fixed on the low speed power part 11 on the crossbeam, the slow-speed shaft 8 of the hollow that is driven by the low speed power part and with the stirred tank 2 of kettle cover 7, described crossbeam 9 belows are connected with hoist cylinder 12, described high speed shaft 6 places in the slow-speed shaft 8 of hollow, the slow-speed shaft lower end is equipped with the paddle 3 that the band that is positioned at stirred tank 2 is scraped base plate 31, also be provided with homogenizer 4 in the described stirred tank 2, described homogenizer comprises stator 42 and rotor 43, described rotor is pusher rotor, described stator 42 is upper end open, the bucket body structure of lower end closed, the cross sectional shape of stator 42 is square, have according to certain rules small through hole 41 on stator side and the bottom surface, rotor 43 is positioned at stator and is installed in high speed shaft 6 bottoms (referring to Fig. 5-Fig. 6), rotor is by the high speed shaft driven rotary, described homogenizer 4 is positioned at the centre that paddle is scraped base plate 31, be stator 42 sides directly with scrape base plate and connect as one, stator is followed the paddle rotation, and direction of rotation is opposite with rotor.On the high speed shaft of described homogenizer 4 tops dispersion impeller 5 is installed also.For convenient mobile, the slide rail 1 that described stirred tank bottom also is provided with pulley and cooperates with pulley.
Embodiment two: such as Fig. 3-shown in Figure 4, a kind of novel homogeneous mixer, its basic structure is identical with embodiment one, and difference is: described homogenizer 4 is positioned at the upper surface that paddle is scraped base plate 31, and connector is passed through in stator 42 bottoms---bolt 13 with scrape base plate and be connected.
The small through hole 41 that has on the utility model embodiment one and the embodiment two described stators is that circular port or two ends are the elongated hole of circular arc.The quantity of small through hole and size are determined according to actual conditions.
Do a kind of conversion of each embodiment of the utility model, the cross sectional shape of described stator 42 can also be trapezoidal (referring to Fig. 7), semicircle (referring to Fig. 9) or other suitable shapes, and the blade outer rim shape design of corresponding rotor adapts with the cross sectional shape of stator.
Do another conversion of each embodiment of the utility model, except dispersion impeller is installed, other forms of electric hybrid module can also be installed on the high speed shaft of described homogenizer top, such as butterfly agitator, to strengthen mixed effect and efficient.
High speed power part described in the utility model and low speed power part include the parts such as motor, sprocket wheel and chain, its structure and connected mode are same as the prior art, also have the connected mode etc. of high speed shaft and slow-speed shaft and crossbeam same as the prior art, repeat no more herein.
Claims (7)
1. novel homogeneous mixer, comprise crossbeam (9), be fixed on the high speed power part (10) on the crossbeam, high speed shaft (6) by the drive of high speed power part, be fixed on the low speed power part (11) on the crossbeam, the slow-speed shaft (8) of the hollow that is driven by the low speed power part and with the stirred tank (2) of kettle cover (7), described high speed shaft (6) places in the slow-speed shaft (8) of hollow, the slow-speed shaft lower end is equipped with the paddle (3) that the band that is positioned at stirred tank (2) is scraped base plate (31), it is characterized in that: also be provided with homogenizer (4) in the described stirred tank (2), described homogenizer comprises stator (42) and rotor (43), described rotor is pusher rotor, described stator (42) is upper end open, the bucket body structure of lower end closed, all have small through hole (41) on stator side and the bottom surface, rotor (43) is positioned at stator and is installed in high speed shaft (6) bottom, and stator (42) is connected with the base plate (31) of scraping of paddle.
2. a kind of novel homogeneous mixer according to claim 1, it is characterized in that: described homogenizer (4) is positioned at the upper surface that paddle is scraped base plate (31), stator (42) bottom by connector with scrape base plate and be connected.
3. a kind of novel homogeneous mixer according to claim 1, it is characterized in that: described homogenizer (4) is positioned at the centre that paddle is scraped base plate (31), namely stator (42) side directly with scrape base plate and be connected.
4. according to claim 1,2 or 3 described a kind of novel homogeneous mixers, it is characterized in that: on the high speed shaft of described homogenizer (4) top dispersion impeller (5) or butterfly agitator are installed also.
5. according to claim 1,2 or 3 described a kind of novel homogeneous mixers, it is characterized in that: the cross sectional shape of described stator (42) is square, trapezoidal or semicircle.
6. according to claim 1,2 or 3 described a kind of novel homogeneous mixers, it is characterized in that: described small through hole (41) is that circular port or two ends are the elongated hole of circular arc.
7. according to claim 1,2 or 3 described a kind of novel homogeneous mixers, it is characterized in that: described crossbeam (9) below is connected with hoist cylinder (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220283831.0U CN202700403U (en) | 2012-06-15 | 2012-06-15 | Novel homogeneous mixing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220283831.0U CN202700403U (en) | 2012-06-15 | 2012-06-15 | Novel homogeneous mixing machine |
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| Publication Number | Publication Date |
|---|---|
| CN202700403U true CN202700403U (en) | 2013-01-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201220283831.0U Expired - Fee Related CN202700403U (en) | 2012-06-15 | 2012-06-15 | Novel homogeneous mixing machine |
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| CN (1) | CN202700403U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103908911A (en) * | 2014-03-25 | 2014-07-09 | 安徽松羽工程技术设备有限公司 | High-efficiency and high-shearing emulsifying machine |
| CN103949175A (en) * | 2014-04-22 | 2014-07-30 | 烟台市裕同印刷包装有限公司 | Multi-head printing ink mixing machine |
| CN105498608A (en) * | 2016-01-12 | 2016-04-20 | 江阴市恒中精工机械有限公司 | Vacuum unguent machine provided with efficient mixing system and meeting GMP requirements |
| CN105797637A (en) * | 2016-05-05 | 2016-07-27 | 无锡科技职业学院 | Vacuum emulsifying kettle |
| CN112313001A (en) * | 2019-04-15 | 2021-02-02 | M技术株式会社 | Mixer |
-
2012
- 2012-06-15 CN CN201220283831.0U patent/CN202700403U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103908911A (en) * | 2014-03-25 | 2014-07-09 | 安徽松羽工程技术设备有限公司 | High-efficiency and high-shearing emulsifying machine |
| CN103908911B (en) * | 2014-03-25 | 2016-03-09 | 安徽松羽工程技术设备有限公司 | High-shear emulsion machine |
| CN103949175A (en) * | 2014-04-22 | 2014-07-30 | 烟台市裕同印刷包装有限公司 | Multi-head printing ink mixing machine |
| CN103949175B (en) * | 2014-04-22 | 2016-09-14 | 烟台市裕同印刷包装有限公司 | A kind of bull ink stirrer |
| CN105498608A (en) * | 2016-01-12 | 2016-04-20 | 江阴市恒中精工机械有限公司 | Vacuum unguent machine provided with efficient mixing system and meeting GMP requirements |
| CN105797637A (en) * | 2016-05-05 | 2016-07-27 | 无锡科技职业学院 | Vacuum emulsifying kettle |
| CN112313001A (en) * | 2019-04-15 | 2021-02-02 | M技术株式会社 | Mixer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Guangxi Kai Lifu Science and Technology Ltd. Assignor: Pang Kebang Contract record no.: 2014450000064 Denomination of utility model: Novel homogeneous mixing machine Granted publication date: 20130130 License type: Exclusive License Record date: 20140904 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20160126 Address after: 545007 No. 12, building 7, Fu Xin Road, Liuzhou, the Guangxi Zhuang Autonomous Region Patentee after: Guangxi Kai Lifu Science and Technology Ltd. Address before: 545006 the Guangxi Zhuang Autonomous Region Liuzhou Customs Road No. 58 Building 2 1-13-1 Ao Museum Patentee before: Pang Kebang |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130130 Termination date: 20160615 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |