CN202685124U - Rubber particle mixing and stirring machine - Google Patents
Rubber particle mixing and stirring machine Download PDFInfo
- Publication number
- CN202685124U CN202685124U CN 201220337432 CN201220337432U CN202685124U CN 202685124 U CN202685124 U CN 202685124U CN 201220337432 CN201220337432 CN 201220337432 CN 201220337432 U CN201220337432 U CN 201220337432U CN 202685124 U CN202685124 U CN 202685124U
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- dividing plate
- tank
- puddling
- mixing
- partition plates
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Abstract
The utility model discloses a rubber particle mixing and stirring machine, which comprises a rack, a mixing and stirring tank, a feeding hopper and a discharging hopper, wherein the mixing and stirring tank is arranged on the rack and can be driven to rotate along a horizontal shaft; the feeding hopper is arranged at one end of the mixing and stirring tank; the discharging hopper is arranged at the other end of the mixing and stirring tank; and a plurality of mixing and stirring plates are fixedly arranged on the inner wall surface of the mixing and stirring tank. The mixing and stirring plates of the mixing and stirring tank comprise a plurality of groups of partition plates, wherein rubber particles are thrown to a discharging opening by first partition plates, second partition plates and third partition plates; the resistance on the rubber particles which flow to the discharging opening is effectively reduced owning to spiral angles of the first partition plates, the second partition plates and the third partition plates; the rubber particles are thrown to a feeding opening by fourth partition plates and fifth partition plates; and the resistance on the rubber particles which flow to the discharging opening is increased by spiral angles of the fourth partition plates and the fifth partition plates, so that rubber blocks can disorderly move in the mixing and stirring tank as needed, and can be well mixed and stirred with separant. Effects of high quality, high efficiency and high yield of the mixed and stirred rubber blocks are achieved; and sixth partition plates guarantees completeness, smoothness and speediness of material discharging. Moreover, by the structural design, production efficiency can be improved; and the rubber particle mixing and stirring machine mixes and stirs the rubber particles at low speed and discharges the rubber particles at high speed, so that the whole feeding, mixing, stirring and discharging process is orderly, and the efficiency of a whole production line is improved.
Description
Technical field
The utility model relates to field of mechanical technique, particularly relates to a kind of rubber grain mixer.
Background technology
The tire builder industry is along with the development of Modern Manufacturing Technology, the technological process of production update variation, traditional rubber mixing technique cuts into several bulks after needing first blob of viscose to be preheated, then long-time banburying in banbury, energy consumption in production process is large, production efficiency is low, and quality can not satisfy the needs of tire builder industry well.
Blob of viscose is cut into the exploitation of carrying out again the rubber low temperature continuous mixing technology of banburying behind the fragment solved the defective that old refining glue production technology exists, extensively adopted gradually by tire manufacturing enterprise.It greatly reduces energy consumption, when having saved the energy, larger raising the banburying quality of banbury production efficiency and rubber.
It is key point in the rubber low temperature continuous mixing process equipment that the chopping of natural rubber or synthetic rubber blob of viscose and broken blob of viscose are puddled, it provides qualified block rubber raw material for banbury, make once finish from initial rubber put into banbury finish the refining glue become feasible.
But after shredding machine is chopped into the rubber grain of prescribed particle size with blob of viscose, although its surface upward is bonded with certain interleaving agent in the chopping process, but interleaving agent skewness, if directly enter banbury, just must cause the long-time banburying of banbury, cause energy consumption to raise, so the mixer that just needs a kind of rubber grain and interleaving agent to stir.
Summary of the invention
The purpose of this utility model is for the technological deficiency that exists in the prior art, and a kind of mixer that rubber grain and interleaving agent can be mixed is provided.
For realizing that the technical scheme that the purpose of this utility model adopts is:
A kind of rubber grain mixer, comprise frame, be arranged on the tank of puddling that also can be driven on the frame along horizontal rotational shaft, be arranged on the feed hopper of puddling tank one end, be arranged on the discharge bucket of puddling the tank other end, described puddling is fixedly installed a plurality of plates of puddling on the tank internal face, the described plate of puddling comprises: a plurality of the first dividing plates, the even compartment of terrain of described the first dividing plate is fixedly installed on puddles on the tank internal face and extends to twist the 6th dividing plate place of discharge end from charging aperture, and described the first dividing plate is along puddling the lead angle of tank axial line at 15-22 °; The a plurality of second partitions identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from charging aperture side direction discharging opening and extends twist, its length is the 1/3-2/5 of the first dividing plate, and described second partition is along puddling the lead angle of tank axial line at 15-22 °; A plurality of three dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and described the 3rd dividing plate is along puddling the lead angle of tank axial line at 15-22 °; A plurality of four dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the second partition and is fixedly installed on twist the middle part of puddling tank, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °; A plurality of five dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the 3rd dividing plate and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °; 15-20 the 6th dividing plate, it is evenly distributed on the inner tank wall side face of discharge gate side, and its length is the 2/5-1/2 of the 3rd dividing plate length; Wherein, above-mentioned each dividing plate height is the 0.15-0.18 that puddles the tank diameter.
The described plate of puddling comprises 3 the first dividing plates.
Described the 6th dividing plate inner end vertically extends to be formed with lagging along the forward of rotation, and the length of described lagging is the 1/5-1/3 of the 6th dividing plate length.
Be fixedly installed adjustable for height baffle plate on described the 6th dividing plate.
The lagging docking of described the first dividing plate the 3rd dividing plate and the nearly discharge port end of the 5th dividing plate and corresponding the 6th dividing plate.
Be provided with the weight sensing apparatus puddling tank supporting construction bottom.
Described mixer comprises that two that the interval arranges are puddled tank, and two feed hopper places that puddle tank are provided with the two-way conveyer belt that can select a feeding in the feed head.
The described driving mechanism of puddling tank comprises drive motors/decelerator, be arranged on two drag rings puddling the tank periphery, be arranged on and puddle tank bottom one side and be in transmission connection with described drive motors/decelerator and roll with the driving rubber tire of described drag ring CONTACT WITH FRICTION, and be arranged on and describedly puddle the side bearing rubber tire that tank and driving roll the phase heteropleural and roll.
It also comprises the interleaving agent spraying mechanism, the below that the tank charging aperture is puddled in described sprinkling mouth setting of puddling the interleaving agent spraying mechanism of tank.
Compared with prior art, the beneficial effects of the utility model are:
The plate of puddling that the utility model is puddled tank adopts many group baffle design, wherein the first dividing plate second partition and the 3rd dividing plate get rid of band with micelle to the discharging opening place, its set spiral angle has effectively reduced the resistance that micelle flows to discharging opening, the 4th dividing plate and the 5th dividing plate get rid of band with micelle to the charging aperture place, its set spiral angle has increased the resistance that micelle flows to discharging opening, make blob of viscose in puddling tank, obtain required disordered motion, can better puddle with interleaving agent.Blob of viscose is puddled reached high-quality, efficient, high yield, and the 6th dividing plate has guaranteed the complete, smooth and easy and quick of discharge.Simultaneously, the design of this structure can be satisfied the demand of enhancing productivity, and it is puddled under the low speed, and the mode of high speed discharge makes whole charging, puddles with the discharge process flow in order, improves the efficient of whole production line.And after will puddling uniform micelle and send into banbury with interleaving agent, can effectively shorten the banburying time, and improve the banburying quality, reduce energy consumption.
As preferred version, adopt two to puddle tank and be arranged in parallel and utilize two-way conveyer belt to puddle feeding in the tank to one of them, puddle the tank charging, puddle and the discharge alternate run for two, can guarantee the even running of whole production line, improve the production efficiency of whole production line.
Description of drawings
Figure 1 shows that the side view of the utility model mixer structure;
Figure 2 shows that the rearview of the utility model mixer structure;
Figure 3 shows that the top view of the utility model mixer structure;
Figure 4 shows that the tank deployed configuration schematic diagram of puddling of the present utility model;
Figure 5 shows that the tank inside of puddling of the present utility model puddles the plate perspective view.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.Should be appreciated that specific embodiment described herein only in order to explaining the utility model, and be not used in restriction the utility model.
As Figure 1-3; rubber grain mixer of the present utility model; comprise frame 1; be arranged on the frame and can be driven and puddle tank 2 along horizontal rotational shaft; be arranged on the feed hopper 3 of puddling tank one end; be arranged on the discharge bucket 4 of puddling the tank other end, described puddling is fixedly installed a plurality of plates of puddling on the tank internal face.
Realize non-stop run for improving stirring efficiency, described mixer comprises that two of the interval setting are puddled tank, two feed hopper places that puddle tank are provided with the two-way conveyer belt 5 that can select a feeding in the feed head, be that total feeding conveyer belt 6 is delivered to the rubber grain that shreds on the two-way conveyer belt 5 from shredding machine, realize different chargings of puddling tank by two-way conveyer belt, whole process is switched smooth, and whole production line is not consisted of impact.
For improving puddling controlling of quality and efficient, the described tank supporting construction bottom of puddling is provided with the weight sensing apparatus, the quality of utilizing measurement to puddle tank can be learnt the amount of puddling tank inner rubber particle, entering in puddling tank can be by the rotation direction of control system switch dual to conveyer belt behind the rubber grain of scheduled volume, inject rubber grain in the tank to puddle to another, puddle the tank alternate feed for two, and by sensor realization automatic switchover, improved the intelligent and fluency of whole production line.
In order to obtain the broken micelle of high-quality, also need suitably to increase the content that improves interleaving agent, described body one side also is fixedly installed the interleaving agent spraying mechanism, the sprinkling mouth of described interleaving agent spraying mechanism is arranged on the feed hopper below, making the blob of viscose that comes from waste grinding machine enter to puddle the tank process namely mixes with interleaving agent, in that enter immediately just can be fine affine with interleaving agent after puddling tank, improve and puddle efficient and the quality that tank is puddled, shorten the time of puddling.
For guaranteeing that the described tank of puddling operates steadily, the described driving mechanism of puddling tank comprises and is arranged on two drag rings 21 puddling on the tank periphery, is arranged on the described side bearing rubber tire of puddling pot bottom one side and rolls and be arranged on symmetrically side and support rubber tire and roll driving rubber tire opposite side and that contact with drag ring and roll, described driving rubber tire rolls with motor-driven and is connected, and rolls the rotation that can realize puddling tank by driving rubber tire.Simultaneously, operate steadily for guaranteeing the described tank of puddling, prevent from puddling tank rotating in service moving forward and backward, be provided with two pairs of roller structures that prevent its axial float at the two ends of puddling tank.
Puddle tank and adopt slip gear to make to puddle that tank operates steadily, noiseless, and the frame for movement volume of this drives structure is little, it is convenient to safeguard.
Wherein, shown in Fig. 4,5, the plate of puddling of the present utility model comprises 81,3 second partitions 82 of 3 the first dividing plates, 3 the 3rd dividing plates 83,3 the 4th dividing plates 84 and 3 the 5th dividing plates 85 and 15 the 6th dividing plates 86.Wherein, described the first dividing plate 81 extends at the internal face of puddling tank twist, it stops from the 6th dividing plate place that charging aperture extends to discharge end, it is decided by user's instructions for use along the lead angle of puddling the tank axial line, generally in 15-22 ° of scope, be preferably 20 °, described the first dividing plate with puddle tank inwall weldering and connect, dock with the lagging of the 6th dividing plate 86 its end at discharging opening.
Described second partition is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from charging aperture side direction discharging opening and extends twist, its development length is the 1/3-2/5 of the first dividing plate, described second partition is along puddling the lead angle of tank axial line at 15-22 °, its concrete length is slightly different by user's instructions for use with lead angle, it is to be noted, the length of described development length or the first dividing plate refers to that spirality the first dividing plate flattens the length after stretching, does not as followsly give unnecessary details.
Described the 3rd dividing plate is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and described the 3rd dividing plate is along puddling the lead angle of tank axial line at 15-22 °; Its concrete length is slightly different by user's instructions for use with lead angle.
Described the 4th dividing plate is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the second partition and is fixedly installed on twist the middle part of puddling tank, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °.Its concrete length is slightly different by user's instructions for use with lead angle.It is to be noted, because the 4th dividing plate is different from the direction that the first dividing plate and second partition extend, so, the setting of position setting, length and the lead angle of the 4th dividing plate is so that the 4th dividing plate is arranged between the first dividing plate and second partition between two parties is advisable, its two ends all keep the interval with second partition and the first dividing plate, and its concrete length is slightly different by user's instructions for use with lead angle.
Described the 5th dividing plate is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the 3rd dividing plate and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °; It is to be noted, because the 5th dividing plate is different from the direction that the first dividing plate and the 3rd dividing plate extend, so, the setting of position setting, length and the lead angle of the 5th dividing plate is so that the 5th dividing plate is arranged between the first dividing plate and the 3rd dividing plate between two parties is advisable, its two ends all keep the interval with the 3rd dividing plate and the first dividing plate, and its concrete length is slightly different by user's instructions for use with lead angle.
Simultaneously, above-mentioned lead angle positive and negative is that the direction of rotation with cylindrical shell just is defined as, and the direction opposite with direction of rotation is defined as negative.
Described 15 the 6th dividing plates are evenly distributed on the inner tank wall side face of discharge gate side, and its length is the 2/5-1/2 of the 3rd dividing plate length; Described the 6th dividing plate inner end vertically extends to be formed with lagging 87 along direction of rotation, and the length of described lagging is the 1/5-1/3 of the 6th dividing plate length.Wherein, the lagging docking of described the first dividing plate, the 3rd dividing plate and the nearly discharge port end of the 5th dividing plate and corresponding the 6th dividing plate.
Wherein, above-mentioned each dividing plate is contour, and it is highly for puddling the 0.15-0.18 of tank diameter.
Further, on described the 6th dividing plate, also be fixedly installed the baffle plate of adjustment height, be provided with slotted hole on this baffle plate, by the cooperate height that can by the discharging speed requirement of puddling tank regulate six baffle plate of slotted hole with bolt, realize the discharging effect.
It is to be noted, the described plate of puddling arranges by group, every group of dividing plate comprises respectively the first dividing plate, second partition, the 3rd dividing plate, the 4th dividing plate and the 5th dividing plate, and it can arrange many groups by the difference of puddling the tank diameter and puddle plate, but every group of set-up mode of puddling plate is basic identical.Present embodiment only is to puddle plate take three groups to carry out exemplary illustrated as example, protection domain of the present utility model is not consisted of impact.
The first dividing plate second partition and the 3rd dividing plate that the utility model is puddled plate get rid of band with micelle to the discharging opening place, its set spiral angle has effectively reduced the resistance that micelle flows to discharging opening, the 4th dividing plate and the 5th dividing plate get rid of band with micelle to the charging aperture place, its set spiral angle has increased the resistance that micelle flows to discharging opening, the purpose that the first, second, third, fourth and fifth dividing plate is set is in order to make blob of viscose obtain required disordered motion in puddling tank, better to puddle with interleaving agent.Blob of viscose is puddled reached high-quality, efficient, high yield, and the 6th dividing plate has guaranteed the complete, smooth and easy and quick of discharge.
Simultaneously, the design of this structure can be satisfied the demand of enhancing productivity, and it is puddled under the low speed, and the mode of high speed discharge makes whole charging, puddles with the discharge process flow in order, improves the efficient of whole production line.
The above only is preferred embodiment of the present utility model; should be noted that; for those skilled in the art; under the prerequisite that does not break away from the utility model principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.
Claims (9)
1. rubber grain mixer; it is characterized in that; comprise frame; be arranged on the tank of puddling that also can be driven on the frame along horizontal rotational shaft; be arranged on the feed hopper of puddling tank one end; be arranged on the discharge bucket of puddling the tank other end, described puddling is fixedly installed a plurality of plates of puddling on the tank internal face, and the described plate of puddling comprises:
A plurality of the first dividing plates, the even compartment of terrain of described the first dividing plate are fixedly installed on to be puddled on the tank internal face and extends to twist the 6th dividing plate place of discharge end from charging aperture, and described the first dividing plate is along puddling the lead angle of tank axial line at 15-22 °;
The a plurality of second partitions identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from charging aperture side direction discharging opening and extends twist, its length is the 1/3-2/5 of the first dividing plate, and described second partition is along puddling the lead angle of tank axial line at 15-22 °;
A plurality of three dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and described the 3rd dividing plate is along puddling the lead angle of tank axial line at 15-22 °;
A plurality of four dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the second partition and is fixedly installed on twist the middle part of puddling tank, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °;
A plurality of five dividing plates identical with the first dividing plate quantity, it is fixedly installed on matchingly in the middle of two adjacent the first dividing plates and the 3rd dividing plate and from the 6th dividing plate the inner and extends twist to the charging aperture side, its length is the 1/3-2/5 of the first dividing plate, and it is along puddling the lead angle of tank axial line at-18～-25 °;
15-20 the 6th dividing plate, it is evenly distributed on the inner tank wall side face of discharge gate side, and its length is the 2/5-1/2 of the 3rd dividing plate length;
Wherein, above-mentioned each dividing plate height is the 0.15-0.18 that puddles the tank diameter.
2. rubber grain mixer as claimed in claim 1 is characterized in that, the described plate of puddling comprises 3 the first dividing plates.
3. rubber grain mixer as claimed in claim 1 is characterized in that, described the 6th dividing plate inner end vertically extends to be formed with lagging along the forward of rotation, and the length of described lagging is the 1/5-1/3 of the 6th dividing plate length.
4. such as each described rubber grain mixer of claim 1-3, it is characterized in that, be fixedly installed adjustable for height baffle plate on described the 6th dividing plate.
5. rubber grain mixer as claimed in claim 4 is characterized in that, the lagging docking of described the first dividing plate the 3rd dividing plate and the nearly discharge port end of the 5th dividing plate and corresponding the 6th dividing plate.
6. rubber grain mixer as claimed in claim 1 is characterized in that, is provided with the weight sensing apparatus puddling tank supporting construction bottom.
7. rubber grain mixer as claimed in claim 1 is characterized in that, described mixer comprises that two that the interval arranges are puddled tank, and two feed hopper places that puddle tank are provided with the two-way conveyer belt that can select a feeding in the feed head.
8. rubber grain mixer as claimed in claim 1; it is characterized in that; the described driving mechanism of puddling tank comprises drive motors/decelerator; be arranged on two drag rings puddling the tank periphery; be arranged on and puddle tank bottom one side and be in transmission connection with described drive motors/decelerator and roll with the driving rubber tire of described drag ring CONTACT WITH FRICTION, and be arranged on and describedly puddle the side bearing rubber tire that tank and driving roll the phase heteropleural and roll.
9. rubber grain mixer as claimed in claim 1 is characterized in that, it also comprises the interleaving agent spraying mechanism, the below that the tank charging aperture is puddled in described sprinkling mouth setting of puddling the interleaving agent spraying mechanism of tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220337432 CN202685124U (en) | 2012-07-12 | 2012-07-12 | Rubber particle mixing and stirring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220337432 CN202685124U (en) | 2012-07-12 | 2012-07-12 | Rubber particle mixing and stirring machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202685124U true CN202685124U (en) | 2013-01-23 |
Family
ID=47540791
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220337432 Withdrawn - After Issue CN202685124U (en) | 2012-07-12 | 2012-07-12 | Rubber particle mixing and stirring machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202685124U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102729351A (en) * | 2012-07-12 | 2012-10-17 | 天津赛象科技股份有限公司 | Rubber granule mixer |
-
2012
- 2012-07-12 CN CN 201220337432 patent/CN202685124U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102729351A (en) * | 2012-07-12 | 2012-10-17 | 天津赛象科技股份有限公司 | Rubber granule mixer |
| CN102729351B (en) * | 2012-07-12 | 2014-04-23 | 天津赛象科技股份有限公司 | Rubber granule mixer |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130123 Effective date of abandoning: 20140423 |
|
| RGAV | Abandon patent right to avoid regrant |