CN202676299U - Intelligent instrument used for monitoring temperature of coal piled in coal yard - Google Patents

Intelligent instrument used for monitoring temperature of coal piled in coal yard Download PDF

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Publication number
CN202676299U
CN202676299U CN201220151890.2U CN201220151890U CN202676299U CN 202676299 U CN202676299 U CN 202676299U CN 201220151890 U CN201220151890 U CN 201220151890U CN 202676299 U CN202676299 U CN 202676299U
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coal
instrument
temperature
microprocessor
measuring tube
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CN201220151890.2U
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Chinese (zh)
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丁艳军
王统
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Tsinghua University
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Tsinghua University
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Abstract

The invention relates to an intelligent instrument used for monitoring temperature of a coal piled in a coal yard, the instrument comprises a measure part and an instrument part; the measure part comprises a measuring tube, a temperature sensor and a heat conduction metal head; and the instrument part comprises an instrument housing, and a microprocessor, a GPS module, a display module, an A/D transition module, an address dial, a wireless communication module and a battery arranged in the instrument housing. The instrument has the advantages that 1) the instant transmission of a wireless signal is realized, and real-time on-line monitoring of the temperature of the coal piled in the coal yard can be carried out; 2) an external connection signal cable and a power supply cable are not required, so that the movement and the installation of the apparatus can be conveniently measured after transforming the coal pile; 3) the address dial setting is carried out, the measure data of each coal pile can be accurately distinguished and locked; and 4) the intelligent instrument has a GPS positioning system for accurately positioning the position of each coal pile. The intelligent instrument enables real-time on-line monitoring of the temperature of each coal pile without artificial on-site operation, so that the digitalization management of the coal yard temperature can be realized.

Description

A kind of intelligence instrument for coal yard dump monitoring temperature
Technical field
The utility model relates to a kind of measurement monitoring instrument, relates in particular to the intelligence instrument that a kind of large type coal field dump internal temperature is measured in real time, belongs to the temperature measuring instrument technical field.
Background technology
At electric power, metallurgy, coal and cement industry, the self-ignition of coal pile phenomenon of ground coal yard is general, and the oxidation of coal spontaneous combustion is great accident, has also reduced the value of coal.
The basic reason of dump oxidation and spontaneous combustion be since coal by airborne dioxygen oxidation.The elements such as the carbon in the coal, hydrogen will react at normal temperatures, generate combustible CO, CH4 and other alkane materials.Coal oxidation is again themopositive reaction, if heat can not in time dissipate, with the accumulation temperature of coal is raise, accelerates again conversely coal oxidation, emits more combustible and heat.When the heat accumulation of dump makes temperature rise to certain value, namely can cause combustible burning and cause spontaneous combustion.
Actual conditions according to the dump generation spontaneous combustion of above-mentioned electric power, metallurgy, coal and cement industry are seen, the position of spontaneous combustion occur neither on the top layer of dump, also not in the dump deep, and below the top layer of dump.
Generally, the structure of dump is divided into following level: cooling layer, oxide layer and the layer that suffocates.Coal is when naturally stacking, and General Central position particle is thinner, more past around particle thicker, corresponding, from the center toward around, the space is increasing, the ventilation and heat condition is become better and better, cooling layer and oxide layer are more and more thicker.Spontaneous combustion generally occurs in oxide layer.Therefore, can set a rational spontaneous combustion monitoring temperature to the oxide layer of different types of dump, by the measurement of this kind dump oxide layer temperature is predicted whether dump spontaneous combustion can occur.
Traditional apparatus for measuring temperature of coal stack is a certain degree of depth of pipe insertion dump with a both ends open, then a thermometer that connects with rope is put into tube interior, carry out temperature survey, the shortcoming of this thermometric is, be inserted in the process of oxide layer at pipe, an end that is used for pipe insertion dump is opening, the coal on dump surface is not because squeezed the opening of insertion of pipe, but stay the inside of pipe, although insert in the dump process at pipe, the coal on dump top layer can have to a certain degree sinking along with pipe, but it still is the coal on top layer, that is, what traditional measurement method was measured is the temperature of dump top layer coal, makes temperature-measuring part can not accurately measure the actual temperature of oxide layer.In addition, owing to do not have scale on the pipe, how dark the thermometric pipe need be inserted, and with operating personnel's micro-judgment, this also causes more accurately measuring a reason of oxide layer actual temperature entirely.This shows that traditional apparatus for measuring temperature of coal stack can not be measured the actual temperature of oxide layer more exactly owing to the defective of its structure.
Also used a kind of improved apparatus for measuring temperature of coal stack in the prior art at present, the one end is the heat-conducting metal head of built-in temperature-measuring part, connect the pipe that an outside surface is carved with scale on ferrule, the power lead of the temperature-measuring part of drawing in the pipe is connected with output line with the power supply that is arranged on the pipe other end and is connected with reading device.During measurement, with the heat-conducting metal head insertion dump of this pipe, can measure more exactly the temperature of a certain degree of depth dump oxide layer.But this device needs artificial execute-in-place, and measuring period is long, and inefficiency can't in time reflect all dump temperature regimes, very difficult realization coal yard digital management truly.
The utility model content
The purpose of this utility model provides a kind of intelligence instrument for the coal yard monitoring temperature, can real-time automatic measuring and monitor temperature and each dump position of precise positioning of each dump, need not artificial execute-in-place, system provides crucial measurement parameter for the digitizing coal yard management.
Technical solutions of the utility model are as follows:
A kind of intelligence instrument for the coal yard monitoring temperature, described intelligence instrument comprises measure portion and instrument part; Described measure portion comprises measuring tube, temperature sensor and heat-conducting metal head; Temperature sensor places in the metal heat-conducting head, the metal heat-conducting head is arranged on the bottom of measuring tube, outer tube wall at measuring tube is carved with scale, it is characterized in that: described instrument partly comprises meter case, and be arranged on microprocessor in the meter case, the GPS module, display module, the A/D modular converter, the address dial-up, wireless communication module and battery, the input end of described microprocessor respectively with the GPS module, the A/D modular converter is connected output terminal and is connected with the address dial-up, the output terminal of microprocessor is connected with the input end of display module, and described wireless communication module and microprocessor are realized both-way communication; Described temperature sensor is connected by the input end of signal wire with the A/D modular converter, is to be input to microprocessor after the digital signal to process with the analog signal conversion that records; Described measuring tube adopts one at least, and this measuring tube is fixedly installed on the meter case.
In the technique scheme, described measuring tube adopts three stainless-steel tubes, is fixedly installed on the meter case with the form of tripod.Described battery adopts lithium ion battery.
The utlity model has following advantage and beneficial effect: 1. adopt wireless communication module, the wireless signal instantaneous transmission, each dump temperature of real time on-line monitoring coal yard is for the digitizing coal yard provides crucial real-time measurement parameter.2. adopt the battery self-powered, need not outer signal cable and feed cable, make things convenient for movement and the installation of measurement mechanism behind the conversion dump, conveniently move coal and unload coal.3. can carry out the address dial-up and set, conveniently accurately distinguish and lock each dump measurement data.4. have the GPS positioning system, each dump position of precise positioning is convenient to carry out related with address information the dump temperature information.Can automatic alarm when geographical information surpasses preset range, thus antitheft function had.
In a word, this intelligence instrument can each dump temperature of real time on-line monitoring, and self-ignition of coal pile is carried out early warning, really realizes the digital management of coal yard temperature.The utility model can have the place that dump puts to use at coal mining enterprise, fuel-burning power plant, iron-smelter, harbour etc., also can use in the place that any particulate material is stacked, such as silo etc.It has the not available digitizing of existing temperature measuring equipment and intellectuality, comply with the current industrial production automatic management in the urgent need to, have a good application prospect and wide market.
Description of drawings
Fig. 1 is the structural principle synoptic diagram of the utility model embodiment.
Among the figure: the 1-measuring tube; The 2-scale; 3-heat-conducting metal head; The 4-meter case; The 5-microprocessor; The 6-A/D modular converter; The 7-GPS module; The 8-display module; The 9-wireless communication module; 10-address dial-up; The 11-battery; The 12-temperature sensor.
Embodiment
Below in conjunction with accompanying drawing, embodiment of the present utility model is elaborated.
The structural principle synoptic diagram of the intelligence instrument embodiment that Fig. 1 provides for the utility model, this intelligence instrument comprises measure portion and instrument part; Measure portion comprises measuring tube 1, temperature sensor 12 and heat-conducting metal head 3; Temperature sensor places in the metal heat-conducting head, and the metal heat-conducting head is arranged on the bottom of measuring tube 1, is carved with scale 2 at the outer tube wall of measuring tube.Instrument partly comprises meter case 4, and is arranged on microprocessor 5, GPS module 7, display module 8, A/D modular converter 6, address dial-up 10, wireless communication module 9 and battery 11 in the meter case; Microprocessor 5 is the information processing terminal, in-built data processor.The input end of microprocessor is connected respectively output terminal and is connected with GPS module, A/D modular converter and address dial-up, the output terminal of microprocessor is connected with the input end of display module 8; Described wireless communication module and microprocessor are realized both-way communication; Described temperature sensor is connected by the input end of signal wire with the A/D modular converter, is to be input to microprocessor after the digital signal to process with the analog signal conversion that records; Described microprocessor 5, GPS module 7, display module 8, A/D modular converter 6, address dial-up 10 and wireless communication module 9 are integrated on the surface-mounted integrated circuit, and this surface-mounted integrated circuit is connected on the battery 11 by power lead.
Display module: this display module adopts the LED luminotron, is embedded in the meter case 4, and the back side is integrated on the circuit board, and the front is exposed to enclosure, receives the signal that microprocessor 5 transmits by signal wire, and is presented on the LED luminotron.
Wireless communication module: wireless communication module is accepted the signal that microprocessor 5 transmits by signal wire, by antenna, transmits signals to upper machine room, realizes the wireless transmission of temperature, GPS location, address information.Simultaneously the external information that receives is transferred to microprocessor.
The address dial-up: microprocessor 5 obtains current intelligence instrument address number by address dial-up 10, accurately distinguishes and lock the position of each dump.
The GPS module: microprocessor can obtain the current geographic position signal by the GPS module.
Described measuring tube adopts one at least, and this measuring tube is fixedly installed on the meter case.Measuring tube is general to adopt three stainless-steel tubes, is fixedly installed on the meter case with the form of tripod, like this can stable support instrument part; Outer tube wall at measuring tube is carved with scale 2, and purpose is accurately to grasp the degree of depth that measuring tube inserts dump, in order to make temperature sensor can measure the temperature of the corresponding dump degree of depth.Adopt the good metal material of heat conduction to make as heat-conducting metal is first, such as copper material.
A/D modular converter 6: receive the simulating signal that temperature sensor 12 transmits by signal wire, then finally convert simulating signal to digital signal, it is sampled and process by microprocessor 5, calculate temperature signal, and carry out three and get a calculating (as adopting three), obtain the dump temperature value.
Battery 11: be connected to surface-mounted integrated circuit by power lead, by the circuit on the circuit board, give respectively microprocessor 5, GPS module 7, display module 8, A/D modular converter 6, address dial-up 10 and wireless communication module 9 power supplies; Battery preferably adopts lithium ion battery, and is chargeable, replaceable, and two batteries of general instrument assembling can be realized 24 hours round-the-clock free of discontinuities dump temperature detection.

Claims (2)

1. intelligence instrument that is used for coal yard dump monitoring temperature, described intelligence instrument comprises measure portion and instrument part; Described measure portion comprises measuring tube (1), temperature sensor (12) and heat-conducting metal head (3); Temperature sensor places in the metal heat-conducting head, the metal heat-conducting head is arranged on the bottom of measuring tube, outer tube wall at measuring tube is carved with scale (2), it is characterized in that: described instrument partly comprises meter case (4), and be arranged on microprocessor (5) in the meter case, GPS module (7), display module (8), A/D modular converter (6), address dial-up (10), wireless communication module (9) and battery (11), the input end of described microprocessor respectively with GPS module (7), the A/D modular converter is connected output terminal and is connected with the address dial-up, the output terminal of microprocessor is connected with the input end of display module, and described wireless communication module and microprocessor are realized both-way communication; Described temperature sensor is connected by the input end of signal wire with the A/D modular converter, is to be input to microprocessor after the digital signal to process with the analog signal conversion that records; Described measuring tube adopts one at least, and this measuring tube is fixedly installed on the meter case.
2. according to a kind of intelligence instrument for coal yard dump monitoring temperature claimed in claim 1, it is characterized in that: described measuring tube adopts three stainless-steel tubes, is fixedly installed on the meter case (4) with the form of tripod.
CN201220151890.2U 2012-04-11 2012-04-11 Intelligent instrument used for monitoring temperature of coal piled in coal yard Expired - Lifetime CN202676299U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104330192A (en) * 2013-07-23 2015-02-04 姚戈 Wireless coal pile temperature measurement instrument
CN113408591A (en) * 2021-06-01 2021-09-17 上海自动化仪表有限公司 Process trend analysis and prediction method based on intelligent instrument

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104330192A (en) * 2013-07-23 2015-02-04 姚戈 Wireless coal pile temperature measurement instrument
CN113408591A (en) * 2021-06-01 2021-09-17 上海自动化仪表有限公司 Process trend analysis and prediction method based on intelligent instrument

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