CN202674582U - Lining type prestress steel cylinder concrete pipe having steel cylinder and steel wire both provided with thermal spraying pure zinc coatings - Google Patents
Lining type prestress steel cylinder concrete pipe having steel cylinder and steel wire both provided with thermal spraying pure zinc coatings Download PDFInfo
- Publication number
- CN202674582U CN202674582U CN 201220342177 CN201220342177U CN202674582U CN 202674582 U CN202674582 U CN 202674582U CN 201220342177 CN201220342177 CN 201220342177 CN 201220342177 U CN201220342177 U CN 201220342177U CN 202674582 U CN202674582 U CN 202674582U
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- Prior art keywords
- steel
- steel cylinder
- cylinder
- wire
- thermal spraying
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 106
- 239000010959 steel Substances 0.000 title claims abstract description 106
- 238000000576 coating method Methods 0.000 title claims abstract description 30
- 239000004567 concrete Substances 0.000 title claims abstract description 19
- 238000007751 thermal spraying Methods 0.000 title claims abstract description 10
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title abstract description 4
- 239000011701 zinc Substances 0.000 title abstract description 4
- 229910052725 zinc Inorganic materials 0.000 title abstract description 4
- 238000005260 corrosion Methods 0.000 claims abstract description 16
- 230000007797 corrosion Effects 0.000 claims abstract description 14
- 239000011083 cement mortar Substances 0.000 claims abstract description 8
- 239000011513 prestressed concrete Substances 0.000 claims description 32
- 239000011248 coating agent Substances 0.000 claims description 27
- 230000002787 reinforcement Effects 0.000 claims description 20
- 229910000635 Spelter Inorganic materials 0.000 claims description 19
- 230000001681 protective effect Effects 0.000 claims description 8
- 238000010891 electric arc Methods 0.000 claims description 7
- 238000005507 spraying Methods 0.000 claims description 7
- 239000010410 layer Substances 0.000 description 4
- 239000002609 medium Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000002421 anti-septic effect Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011241 protective layer Substances 0.000 description 2
- 239000011378 shotcrete Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 239000012736 aqueous medium Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- Coating By Spraying Or Casting (AREA)
Abstract
The utility model discloses a lining type prestress steel cylinder concrete pipe having a steel cylinder and a steel wire both provided with thermal spraying pure zinc coatings. The lining type prestress steel cylinder concrete pipe comprises a cylinder body portion, a bellmouth steel ring and a faucet steel ring, wherein the bellmouth steel ring and the faucet steel ring are arranged at two ends of the cylinder body portion. The lining type prestress steel cylinder concrete pipe is characterized in that the cylinder body portion is successively composed of a steel cylinder inner wall concrete layer, a steel cylinder and a steel cylinder outer wall cement mortar protection layer from inside to outside, the pretress steel wire is wound on the outer surface of the steel cylinder, and the surfaces of the prestress steel wire and the steel cylinder are respectively provided with the anti-corrosion coatings. The lining type prestress steel cylinder concrete pipe is simple in structure, resistant to corrosion, and capable of effectively prolonging the service life.
Description
Technical field
The utility model relates to a kind of prestressed concrete member, and especially a kind of steel cylinder steel wire has the lined Prestressed concrete cylinder pipe of the pure spelter coating of thermal spraying.
Background technique
At present, Prestressed concrete cylinder pipe (being called for short PCCP) is a kind of novel rigid pressure tubing.It is the strong concrete tube core winding reinforcement wire with steel cylinder; spray is with cement mortar protective course; adopt steel bell and spigot and be welded into one with steel cylinder; the fluted O-ring seal of joint socket band has formed the flexible joint of sliding type cushion rubber; be the composite structure that steel plate, concrete, High Tensile Steel Wire and slush different materials form, have steel and concrete characteristic separately.Prestressed concrete cylinder pipe has and bears the characteristics such as interior external pressure is high, joint tighness good, shock resistance is strong, it is convenient and swift to execute, antiseptic property good, easy to maintenance, paid close attention to by engineering circles, be mainly used in long distance water transfer main line, pressure inverted-siphon, town water supply engineering, the waterline of pressure, electric power plant circulating water engineering pipeline, pressure blowdown main etc. are arranged.Compare with tubing in the past, have applied widely, the advantage such as the economic life is long, anti-seismic performance good, easy for installation, the operation expenditure is low, substantially water-tight.Prestressed concrete cylinder pipe can be divided into two kinds from structural type: a kind of is lined Prestressed concrete cylinder pipe (PCCPL), namely at steel cylinder inwall formation of concrete, the direct winding ring orientation prestress steel wire in steel cylinder outside, then gunite protective layer and the pipeline made; A kind of is embed-type Prestressed concrete cylinder pipe (PCCPE), is steel cylinder is embedded in tube core concrete the inside, then gunite protective layer after the tube core outer walls of concrete is twined the ring orientation prestress steel wire.
But as the concrete member product that is embedded in the edatope; in edatope; if Prestressed concrete cylinder pipe is not taked effective protective measure; prolongation along with service time; mortar cover and concrete layer in the corrosive medium intrusion Prestressed concrete cylinder pipe in the edatope of Prestressed concrete cylinder pipe outer wall and in the interior aqueous medium of pipe; arrive steel wire and steel cylinder surface; steel wire and steel cylinder will electrochemical corrosions so; and then can cause the corrosion failure of steel wire and steel cylinder; perforation occurs to be revealed even the booster phenomenon; can cause a hidden trouble to the safe operation of pipe-line system; the operational reliability of direct threat tube system; wherein the etching problem of reinforcement wire and steel cylinder is the principal element that affects the structure durability; if breakage occurs because of corrosion in steel wire and steel cylinder; will directly cause the corrosion failure of Prestressed concrete cylinder pipe, thereby affect the safe operation of whole pipe-line system.This shows that steel cylinder and steel wire to the critical piece of Prestressed concrete cylinder pipe inside adopt anti-corrosion measure very necessary.
There is following shortcoming in present Prestressed concrete cylinder pipe technology:
The main member steel cylinder of at present domestic Prestressed concrete cylinder pipe inside and reinforcement wire do not carry out cover coat to be processed; when corroding steel cylinder and Steel Wire Surface, corrosive medium can not effectively protect steel cylinder; and then can cause the corrosion failure of steel cylinder, bring hidden danger for the safe operation of pipeline.
Summary of the invention
The purpose of this utility model is not carry out the technical deficiency that cover coat is processed for the main member steel cylinder that overcomes above-mentioned existing lined Prestressed concrete cylinder pipe inside and reinforcement wire, provide a kind of steel cylinder steel wire that the lined Prestressed concrete cylinder pipe of the pure spelter coating of thermal spraying is arranged, this concrete pipe is simple in structure, corrosion-resistant, can effectively prolong working life of Prestressed concrete cylinder pipe.
For achieving the above object, the utility model adopts following technical proposals:
A kind of steel cylinder steel wire has the lined Prestressed concrete cylinder pipe of the pure spelter coating of thermal spraying; comprise shell portion; and the bellmouth steel loop and the socket steel ring that are arranged at the shell portion two ends; shell portion is followed successively by steel cylinder internal-wall concrete layer, steel cylinder and steel cylinder outer wall cement mortar protective course from inside to outside; be wound with reinforcement wire on the steel cylinder outer surface, be coated with respectively corrosion resistant coating on the outer surface of described reinforcement wire and steel cylinder.
Described corrosion resistant coating is pure spelter coating, and the pure spelter coating on the steel cylinder is sprayed directly on the steel cylinder outer wall by electric arc spraying.
The utility model adopts first the steel cylinder outside is wound with reinforcement wire, twines the exposed outer wall of complete rear steel cylinder steel wire and directly makes pure spelter coating by electric arc spraying, sprays at last outer cement mortar protective course.
The steel cylinder of critical piece and reinforcement wire surface coating are processed in the Prestressed concrete cylinder pipe, can further improve the whole antiseptic property of Prestressed concrete cylinder pipe, when corrosive medium corrodes the steel cylinder surface, coating can be used as together important defence line, Effective Raise Prestressed concrete cylinder pipe corrosion resistance, greatly prolong original life-span of Prestressed concrete cylinder pipe, so the process for treating surface of Prestressed concrete cylinder pipe the inside steel cylinder and reinforcement wire, especially cladding technique extremely is necessary.
The utlity model has following beneficial effect:
1, at the utility model by to the pure spelter coating of electric arc spraying on steel cylinder and reinforcement wire surface; for improving, the antiseptic property of lined Prestressed concrete cylinder pipe increased together important barrier; when corroding steel cylinder and reinforcement wire surface, corrosive medium can effectively protect steel cylinder and reinforcement wire; simultaneously because the current potential of zinc is more negative than the current potential of iron; pure spelter coating can also play the effect of sacrificial anode simultaneously; angle from electrochemical protection; the effect of more effective performance electrochemical protection lined Prestressed concrete cylinder pipe, it is convenient to use.
2, the utility model overall structure is very simple, design science is reasonable, have good durability, corrosion resistance, and manufacturing process is simple, the steel cylinder of the pure zinc of process electric arc spraying and reinforcement wire are the higher lined Prestressed concrete cylinder pipes of a kind of novelty so that the life-span of whole lined Prestressed concrete cylinder pipe effectively prolongs.
Description of drawings
Fig. 1 is the utility model structural representation;
1-socket steel ring wherein, 2-steel cylinder outer wall cement mortar protective course, 3-reinforcement wire, 4-steel cylinder, 5-steel cylinder internal-wall concrete layer, 6-bellmouth steel loop, the pure spelter coating of 7-.
Embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
As shown in Figure 1; the steel cylinder steel wire has the lined Prestressed concrete cylinder pipe of the pure spelter coating of thermal spraying; comprise shell portion; and the bellmouth steel loop 6 and the socket steel ring 1 that are arranged at the shell portion two ends; shell portion is followed successively by steel cylinder internal-wall concrete layer 5, steel cylinder 4 and steel cylinder outer wall cement mortar protective course 2 from inside to outside; be wound with reinforcement wire 3 on the outer surface of steel cylinder 4, be coated with respectively corrosion resistant coating on the outer surface of described reinforcement wire 3 and steel cylinder 4.
Corrosion resistant coating is pure spelter coating 7, and pure spelter coating 7 is sprayed directly on steel cylinder 4 outer walls that are wound with reinforcement wire 3 by electric arc spraying.The utility model adopts and first steel cylinder 4 outsides to be wound with reinforcement wire 3, twines that the exposed outer wall of steel wire directly makes pure spelter coating 7 by electric arc spraying on the complete rear steel cylinder, sprays at last steel cylinder outer wall cement mortar protective course 2.
Although above-mentionedly by reference to the accompanying drawings embodiment of the present utility model is described; but be not the restriction to the utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various modifications that creative work can make or distortion still in protection domain of the present utility model.
Claims (3)
1. a steel cylinder steel wire has the lined Prestressed concrete cylinder pipe of the pure spelter coating of thermal spraying; comprise shell portion; and the bellmouth steel loop and the socket steel ring that are arranged at the shell portion two ends; it is characterized in that; shell portion is followed successively by steel cylinder internal-wall concrete layer, steel cylinder and steel cylinder outer wall cement mortar protective course from inside to outside; be wound with reinforcement wire on the steel cylinder outer surface, be coated with respectively corrosion resistant coating on the outer surface of described reinforcement wire and steel cylinder.
2. steel cylinder steel wire as claimed in claim 1 has the lined Prestressed concrete cylinder pipe of the pure spelter coating of thermal spraying, it is characterized in that, described corrosion resistant coating is pure spelter coating.
3. steel cylinder steel wire as claimed in claim 2 has the lined Prestressed concrete cylinder pipe of the pure spelter coating of thermal spraying, it is characterized in that, described pure spelter coating electric arc spraying is sprayed directly on the steel cylinder outer wall that is wound with reinforcement wire.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220342177 CN202674582U (en) | 2012-07-16 | 2012-07-16 | Lining type prestress steel cylinder concrete pipe having steel cylinder and steel wire both provided with thermal spraying pure zinc coatings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220342177 CN202674582U (en) | 2012-07-16 | 2012-07-16 | Lining type prestress steel cylinder concrete pipe having steel cylinder and steel wire both provided with thermal spraying pure zinc coatings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202674582U true CN202674582U (en) | 2013-01-16 |
Family
ID=47495488
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220342177 Expired - Lifetime CN202674582U (en) | 2012-07-16 | 2012-07-16 | Lining type prestress steel cylinder concrete pipe having steel cylinder and steel wire both provided with thermal spraying pure zinc coatings |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202674582U (en) |
-
2012
- 2012-07-16 CN CN 201220342177 patent/CN202674582U/en not_active Expired - Lifetime
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: SHANDONG LONGQUAN PIPELINE ENGINEERING CO., LTD. Free format text: FORMER OWNER: XING SHIBO Effective date: 20131022 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 056038 HANDAN, HEBEI PROVINCE TO: 255200 ZIBO, SHANDONG PROVINCE |
|
| TR01 | Transfer of patent right |
Effective date of registration: 20131022 Address after: 255200 No. 36 Shandong Road, Zibo Town, Boshan, Shandong, China Patentee after: SHANDONG LONGQUAN PIPELINE ENGINEERING Co.,Ltd. Address before: 056038 Department of materials engineering, Institute of equipment manufacturing, Hebei University of Engineering, Hebei, Handan Patentee before: Xing Shibo |
|
| CX01 | Expiry of patent term |
Granted publication date: 20130116 |
|
| CX01 | Expiry of patent term |