CN202662946U - High-voltage connector - Google Patents

High-voltage connector Download PDF

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Publication number
CN202662946U
CN202662946U CN 201220283965 CN201220283965U CN202662946U CN 202662946 U CN202662946 U CN 202662946U CN 201220283965 CN201220283965 CN 201220283965 CN 201220283965 U CN201220283965 U CN 201220283965U CN 202662946 U CN202662946 U CN 202662946U
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CN
China
Prior art keywords
voltage
insulator assembly
voltage connector
terminal
assembly
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Expired - Fee Related
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CN 201220283965
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Chinese (zh)
Inventor
阳应奎
金国庆
肖伟
陈坡
李红
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Chongqing Changan Automobile Co Ltd
Chongqing Changan New Energy Automobile Co Ltd
Original Assignee
Chongqing Changan Automobile Co Ltd
Chongqing Changan New Energy Automobile Co Ltd
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Application filed by Chongqing Changan Automobile Co Ltd, Chongqing Changan New Energy Automobile Co Ltd filed Critical Chongqing Changan Automobile Co Ltd
Priority to CN 201220283965 priority Critical patent/CN202662946U/en
Application granted granted Critical
Publication of CN202662946U publication Critical patent/CN202662946U/en
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a high-voltage connector which comprises an insulator assembly, a high-voltage terminal arranged on one side of the insulator assembly, a high-voltage inserting hole arranged on the other side of the insulator assembly and electrically connected with the high-voltage terminal, an interlocking structure arranged on the insulator assembly in an injection mold mode and an injection mold body, wherein the high-voltage inserting hole and the high-voltage terminal are both arranged on the injection mold body, and the injection mold body is clamped into the insulator assembly through a plastic buckle in an integral structure. The high-voltage connector, as a part of a motor assembly, enables the high-voltage terminal to be inserted into a motor junction box, then the high-voltage terminal on a cable terminal is inserted into the high-voltage inserting hole of the high-voltage connector, and transmission of large currents is achieved. The high-voltage connector reduces assembly difficulty of the high-voltage connector, and has the advantages of being convenient to install, high in universality, small in size and low in cost.

Description

一种高压接插件A high voltage connector

技术领域 technical field

本实用新型涉及接插件技术领域,更具体地说,涉及一种高压接插件。The utility model relates to the technical field of connectors, in particular to a high-voltage connector.

背景技术 Background technique

在新能源汽车领域里,电机用高压接插件是大电流传输的桥梁,是电机系统最为重要的零件之一。目前,电机上运用的高压接插件种类繁多,结构差异较大,总体上来说,通常用的是单线连接,高压电缆通过压接端子后,在电机接线盒内用螺栓装配,这种结构形式缺点是装配空间有限导致装配困难。In the field of new energy vehicles, high-voltage connectors for motors are a bridge for high-current transmission and one of the most important parts of the motor system. At present, there are many kinds of high-voltage connectors used on motors, and the structure is quite different. Generally speaking, single-wire connection is usually used. After the high-voltage cable passes through the crimping terminal, it is assembled with bolts in the motor junction box. This structural form has disadvantages. It is the limited assembly space that makes assembly difficult.

因此,如何降低高压接插件的装配难度,成为本领域技术人员亟待解决的技术问题。Therefore, how to reduce the difficulty of assembling the high-voltage connector has become an urgent technical problem to be solved by those skilled in the art.

实用新型内容 Utility model content

有鉴于此,本实用新型提供了一种高压接插件,以降低高压接插件的装配难度。In view of this, the utility model provides a high-voltage connector to reduce the difficulty of assembling the high-voltage connector.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

一种高压接插件,包括:A high-voltage connector, comprising:

绝缘体总成;Insulator assembly;

设置于所述绝缘体总成一侧的高压端子;a high-voltage terminal arranged on one side of the insulator assembly;

设置于所述绝缘体总成另一侧,与所述高压端子电连接的高压插孔;A high-voltage jack arranged on the other side of the insulator assembly and electrically connected to the high-voltage terminal;

通过注塑方式设置于所述绝缘体总成上的互锁结构;an interlocking structure disposed on the insulator assembly by injection molding;

注塑体,所述高压插孔和所述高压端子均设置于所述注塑体上,所述注塑体通过一体结构的塑料卡扣卡入绝缘体总成中。The injection molded body, the high-voltage socket and the high-voltage terminal are all arranged on the injection molded body, and the injection molded body is snapped into the insulator assembly through an integrated plastic buckle.

优选地,在上述高压接插件中,所述互锁结构包括传输互锁信号的两颗铜导电端子,所述两颗铜导电端子通过注塑方式将其注塑到所述绝缘体总成上。Preferably, in the above-mentioned high-voltage connector, the interlocking structure includes two copper conductive terminals for transmitting interlocking signals, and the two copper conductive terminals are injected onto the insulator assembly by injection molding.

优选地,在上述高压接插件中,所述注塑体上设置有用于增加相邻两高压端子间电气间隙的绝缘筋。Preferably, in the above-mentioned high-voltage connector, the injection molded body is provided with insulating ribs for increasing the electrical gap between two adjacent high-voltage terminals.

优选地,在上述高压接插件中,所述绝缘体总成上还设置定位台和绝缘体总成卡口。Preferably, in the above-mentioned high-voltage connector, the insulator assembly is further provided with a positioning platform and an insulator assembly bayonet.

在上述高压接插件中,所述定位台设置于所述绝缘体总成的端面处,所述绝缘体总成卡口设置于所述绝缘体总成的侧面。In the above-mentioned high-voltage connector, the positioning platform is arranged on the end surface of the insulator assembly, and the bayonet socket of the insulator assembly is arranged on the side surface of the insulator assembly.

优选地,在上述高压接插件中,所述高压端子为H65Y黄铜管。Preferably, in the above-mentioned high-voltage connector, the high-voltage terminal is an H65Y brass tube.

优选地,在上述高压接插件中,所述高压端子为三个。Preferably, in the above-mentioned high-voltage connector, there are three high-voltage terminals.

从上述的技术方案可以看出,本实用新型提供的高压接插件,可将高压端子插入电机接线盒内,然后将线缆高压端子插入高压接插件的高压插孔内,从而实现大电流的传输。本实用新型降低了高压接插件的装配难度,具有安装方便、通用性高、体积小、成本较低的优点。It can be seen from the above technical scheme that the high-voltage connector provided by the utility model can insert the high-voltage terminal into the motor junction box, and then insert the cable high-voltage terminal into the high-voltage jack of the high-voltage connector, thereby realizing the transmission of large current . The utility model reduces the assembly difficulty of the high-voltage connector, and has the advantages of convenient installation, high versatility, small volume and low cost.

附图说明 Description of drawings

为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本实用新型实施例提供的高压接插件的结构示意图;Fig. 1 is the schematic structural view of the high-voltage connector provided by the embodiment of the present invention;

图2为本实用新型实施例提供的高压接插件的侧视图;Fig. 2 is a side view of the high-voltage connector provided by the embodiment of the utility model;

图3为图2沿A-A线的剖视图。Fig. 3 is a sectional view along line A-A of Fig. 2 .

具体实施方式 Detailed ways

本实用新型公开了一种高压接插件,以降低高压接插件的装配难度。The utility model discloses a high-voltage connector to reduce the difficulty of assembling the high-voltage connector.

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请参阅图1-图3,图1为本实用新型实施例提供的高压接插件的结构示意图,图2为本实用新型实施例提供的高压接插件的侧视图,图3为图2沿A-A线的剖视图。Please refer to Fig. 1-Fig. 3, Fig. 1 is the structural representation of the high-voltage connector provided by the embodiment of the utility model, Fig. 2 is the side view of the high-voltage connector provided by the embodiment of the utility model, Fig. 3 is along the A-A line of Fig. 2 cutaway view.

本实用新型实施例提供的高压接插件,包括绝缘体总成1、高压端子6、高压插孔8、注塑体5和互锁结构3。The high-voltage connector provided by the embodiment of the utility model includes an insulator assembly 1 , a high-voltage terminal 6 , a high-voltage socket 8 , an injection molding body 5 and an interlocking structure 3 .

其中,绝缘体总成1是电机用接插件主体,起到绝缘及与对配接插件对插的功能。高压端子6设置于绝缘体总成1的一侧,用于插入电机接线盒内,高压插孔8设置于绝缘体总成1另一侧,与高压端子6电连接,高压插孔8用于外部电缆设备插配。互锁结构3通过注塑方式设置于绝缘体总成1上。Wherein, the insulator assembly 1 is the main body of the connector for the motor, which has the functions of insulation and mating with the mating connector. The high-voltage terminal 6 is set on one side of the insulator assembly 1 for insertion into the motor junction box, the high-voltage jack 8 is set on the other side of the insulator assembly 1, and is electrically connected to the high-voltage terminal 6, and the high-voltage jack 8 is used for external cables The device is mated. The interlocking structure 3 is provided on the insulator assembly 1 by injection molding.

高压插孔8和所述高压端子6均设置于所述注塑体5上,所述注塑体5通过一体结构的塑料卡扣32和塑料卡扣33卡入绝缘体总成1中。Both the high voltage socket 8 and the high voltage terminal 6 are disposed on the injection molded body 5 , and the injection molded body 5 is snapped into the insulator assembly 1 through the integral plastic buckle 32 and plastic buckle 33 .

本实用新型提供的高压接插件,可将高压端子插入电机接线盒内,然后将线缆高压端子插入高压接插件的高压插孔内,从而实现大电流的传输。本实用新型降低了高压接插件的装配难度,具有安装方便、通用性高、体积小、成本较低的优点。The high-voltage connector provided by the utility model can insert the high-voltage terminal into the motor junction box, and then insert the cable high-voltage terminal into the high-voltage jack of the high-voltage connector, thereby realizing the transmission of large current. The utility model reduces the assembly difficulty of the high-voltage connector, and has the advantages of convenient installation, high versatility, small volume and low cost.

在本实施例中,高压插孔8和高压端子6均设置于注塑体5上,绝缘体总成1套设于注塑体5外侧。互锁结构3包括传输互锁信号的两颗铜导电端子31,两颗铜导电端子31通过注塑方式将其注塑到所述绝缘体总成1上。两颗铜导电端子31传输互锁信号,互不相连,互锁信号通过电机内部低压线束,从电机低压信号口中将互锁信号输出(互锁信号来源于与本实用新型对插的线束端用高压接插件,其内部互锁装置中设置了短接片,当高压接插件插接到位后,短接信号便通过本实用新型所述的高压接插件的互锁结构3中输出)。In this embodiment, both the high-voltage socket 8 and the high-voltage terminal 6 are disposed on the injection molding body 5 , and the insulator assembly 1 is sheathed on the outside of the injection molding body 5 . The interlock structure 3 includes two copper conductive terminals 31 for transmitting interlock signals, and the two copper conductive terminals 31 are injected onto the insulator assembly 1 by injection molding. The two copper conductive terminals 31 transmit interlocking signals, which are not connected to each other. The interlocking signals pass through the low-voltage wiring harness inside the motor, and output the interlocking signal from the low-voltage signal port of the motor (the interlocking signal comes from the wiring harness end that is inserted oppositely with the utility model. The high-voltage connector is provided with a shorting piece in its internal interlocking device. When the high-voltage connector is plugged in place, the short-circuit signal is output through the interlocking structure 3 of the high-voltage connector described in the utility model).

在本实施例中,注塑体5上设置有用于增加相邻两高压端子6间电气间隙的绝缘筋7。绝缘体总成1上还设置定位台2和绝缘体总成卡口4,以保证与其它接插件插配时的稳定性。其中,定位台2设置于绝缘体总成1的端面处,绝缘体总成卡口4设置于绝缘体总成1的侧面。In this embodiment, the injection molded body 5 is provided with insulating ribs 7 for increasing the electrical gap between two adjacent high-voltage terminals 6 . The insulator assembly 1 is also provided with a positioning platform 2 and an insulator assembly bayonet 4 to ensure stability when mating with other connectors. Wherein, the positioning platform 2 is arranged on the end surface of the insulator assembly 1 , and the bayonet 4 of the insulator assembly is arranged on the side surface of the insulator assembly 1 .

高压端子6为H65Y黄铜管,导电性能良好。高压端子6在本实施例中具有三个,当然还可为其它数量,本实用新型不作限定。The high-voltage terminal 6 is a H65Y brass tube with good electrical conductivity. There are three high-voltage terminals 6 in this embodiment, and of course there can be other numbers, which are not limited by the present invention.

本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1. a high-voltage connector is characterized in that, comprising:
Insulator assembly (1);
Be arranged at the HV Terminal (6) of described insulator assembly (1) one side;
Be arranged at described insulator assembly (1) opposite side, the high pressure jack (8) that is electrically connected with described HV Terminal (6);
Be arranged at interlocking structure (3) on the described insulator assembly (1) by the injection moulding mode;
Injection molding body (5), described high pressure jack (8) and described HV Terminal (6) all are arranged on the described injection molding body (5), and described injection molding body (5) snaps in the insulator assembly (1) by the plastic buckle of integrative-structure.
2. high-voltage connector as claimed in claim 1, it is characterized in that, described interlocking structure (3) comprises two the copper conducting terminals (31) that transmit interlocking signal, and described two copper conducting terminals (31) are injected into it on described insulator assembly (1) by the injection moulding mode.
3. high-voltage connector as claimed in claim 1 is characterized in that, is provided with the insulation muscle (7) for increasing electric clearance between adjacent two HV Terminal (6) on the described injection molding body (5).
4. high-voltage connector as claimed in claim 3 is characterized in that, positioning table (2) and insulator assembly bayonet socket (4) also are set on the described insulator assembly (1).
5. high-voltage connector as claimed in claim 4 is characterized in that, described positioning table (2) is arranged at the end of described insulator assembly (1), and described insulator assembly bayonet socket (4) is arranged at the side of described insulator assembly (1).
6. such as each described high-voltage connector of claim 1-5, it is characterized in that described HV Terminal (6) is the H65Y brass tube.
7. such as each described high-voltage connector of claim 1-5, it is characterized in that described HV Terminal (6) is three.
CN 201220283965 2012-06-15 2012-06-15 High-voltage connector Expired - Fee Related CN202662946U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220283965 CN202662946U (en) 2012-06-15 2012-06-15 High-voltage connector

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Application Number Priority Date Filing Date Title
CN 201220283965 CN202662946U (en) 2012-06-15 2012-06-15 High-voltage connector

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104241959A (en) * 2013-06-07 2014-12-24 广州汽车集团股份有限公司 High voltage interlock loop system and fast connector thereof
CN110521067A (en) * 2017-03-02 2019-11-29 安费诺-图赫尔电子有限公司 High current connector with the high current contact for being spirally connected
CN111344908A (en) * 2017-11-13 2020-06-26 纯船舶公司 Cable connection assemblies for marine propulsion and related systems and methods

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104241959A (en) * 2013-06-07 2014-12-24 广州汽车集团股份有限公司 High voltage interlock loop system and fast connector thereof
CN110521067A (en) * 2017-03-02 2019-11-29 安费诺-图赫尔电子有限公司 High current connector with the high current contact for being spirally connected
CN110521067B (en) * 2017-03-02 2022-09-27 安费诺-图赫尔电子有限公司 High current connector with high current contact for screw connection
CN111344908A (en) * 2017-11-13 2020-06-26 纯船舶公司 Cable connection assemblies for marine propulsion and related systems and methods

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Granted publication date: 20130109

Termination date: 20190615