CN202660342U - Irregularly shaped module based LED (light emitting diode) lighting large-power light source - Google Patents
Irregularly shaped module based LED (light emitting diode) lighting large-power light source Download PDFInfo
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- CN202660342U CN202660342U CN2012203342153U CN201220334215U CN202660342U CN 202660342 U CN202660342 U CN 202660342U CN 2012203342153 U CN2012203342153 U CN 2012203342153U CN 201220334215 U CN201220334215 U CN 201220334215U CN 202660342 U CN202660342 U CN 202660342U
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Abstract
The utility model discloses an irregularly shaped module based LED (light emitting diode) lighting large-power light source, relating to the technical field of LED lighting, especially comprehensive optimization of light emitting angle and illuminance area, optical configuration and illuminance, heat sink processing and service life. The light source comprises a cylinder-shaped or polygon prism-shaped solid core metal module, wherein heat conducting substrates are arranged around the cylindrical surfaces or prismatic surfaces of the module and comprise low heat resistance underlayers, insulating heat conducting layers and electrolytic copper foil layers which are laid from inside to outside in sequence; LED chip fixing points are distributed on the electrolytic copper foil layers; LED chips are arranged on the substrates via the LED chip fixing points; and the exteriors of the LED chips are packaged by protective colloids. The light source has simple structure, large whole light emitting angle, low light loss, double heat dissipation and long service life, is convenient to apply and can reduce light radiation.
Description
Technical field
The utility model relates to the LED lighting technical field, relates in particular to a kind of high-power LED light source based on special-shaped module.
Background technology
No matter high-power LED illumination is integrated optical source or various substrate paster light source at present, all is planar light source.When the LED lighting decoration controlled will reach certain illuminance and illuminating area, must install the optics of lens and so on additional.Yet these optics can produce decelerating effect to light source, light beam, cause certain light loss.Integrated optical source particularly, because each PN junction luminous beam has certain angle, the spacing between the integrated optical source PN junction is less, the mutual interference of light beam phase causes light loss, adds the astigmat of installing when each integrated optical source is used, and produces again light loss, can think that the light loss of integrated optical source lamp decoration is larger.Moreover because PN junction is intensive, so that monoblock integrated optical source heat gathers very much, this has brought quite high difficulty for the heat-extraction system of integrated optical source, and like this, integrated optical source is difficult to keep the work of low light attenuation state.Also because the flatness of integrated optical source, integrated optical source is difficult to and cheap reflective membrane, cover phase configuration, such as: the large power road lamp that has, in order to change illuminating area and to reach radiating condition, the light modulation shell will be opened 4-5 model, in order to reach optical effect, optics also has out 2-3 model, these have not only improved cost, and have wasted many material resources.
A desirable led light source not only will have enough illuminance, but also will accomplish bright and not dazzling effect in certain illuminating area.Simultaneously, more to consider to produce when LED is luminous heat and efflux reliability of structure and directionality.The LED illumination is commonly called as laser lighting, and the actual light that truly has is dazzling.The manufacturer is in order to overcome dazzling and to reach certain illuminating area, add astigmat on the lamp decoration that has, the frosted cover that then adds various different patterns that has, these mirrors, cover have consumed the energy of primary source, light beam, light source has directly been caused corresponding light loss, thereby affected lighting effect, reduced the due energy-saving effect of LED.
The utility model content
The technical problems to be solved in the utility model is: a kind of LED illumination high power light source based on special-shaped module is provided, has solved the technical problems such as the loss of existing LED houselights is large, cost is high, light is dazzling, complex process, heat radiation difficulty, lighting intensity near distance.
To achieve these goals, the technical solution adopted in the utility model is: a kind of LED illumination high power light source based on special-shaped module, comprise the real core metal module that is cylinder or polygon prism shape, and be provided with heat-conducting substrate around the face of cylinder or the prismatic surface of module; Described substrate comprises low thermal resistance bedding course, thermal insulation layer and the electrodeposited copper foil layer of laying successively from the inside to the outside; be distributed with a plurality of led chip fixing points on the electrodeposited copper foil layer; led chip is arranged on the substrate by the led chip fixing point, and the led chip outside is by protection rubber seal dress.
The PN junction mutual spacing of each led chip is 0.3-1cm.
Have the through hole that connects module integral body along its axis direction on the described module.
Described through hole is positioned at the bore of module bottom greater than the bore on module top.
In the described through hole to outside add heat pipe or convection duct.
The top of module is provided with fixing hole, links to each other with lamp holder and radiator by fixing hole.
The beneficial effect that the utility model brings is: (1) is according to the power of PN junction and the size of luminous spacing, be set as in the distance between the PN junction on the special-shaped module: 0.3-1cm, so not only overall heat is relatively disperseed, and has reduced the light that occurs between the adjacent LED chip and disturbed, and light loss is low.(2) because PN junction is distributed on the metal curved surface module that high thermal conductivity coefficient arranged, forms the light source with large lighting angle, light can be invested a plurality of directions, has increased illuminating area, the uniform lighting effect of generation in illumination range.(3) base is connected with radiator, and have through hole in the special-shaped module, heat pipe is set in the through hole, formed so the multi-faceted outer cooling system of a cover, for the heat sink processing of high-power LED light source provides good condition, thereby improved the service life of LED.(4) because its curved surface photism, can well utilize cheaply, the reflective membrane of simplicity of design, cover carry out optical arrangement, therefore, can reach softer in required illuminating area and uniform optical effect.(5) owing to its atypia, therefore the overall volume of having dwindled high power light source, need not large and complicated lamp housing, needs only the illumination that just can realize relatively high power according to the corresponding radiator of LED power configuration, has simplified technique, has reduced cost.(6) directly encapsulate PN junction, reduced thermal resistance, replaced adopting in the planar package light source lens that light is spread, effectively solved the light loss problem that lens bring, compare with the led light source of Same Efficieney, light loss can reduce 15-30%, has effectively saved the energy.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment one;
Fig. 2 is the structural representation of the utility model embodiment two.
Wherein, 1. module, 2. substrate, 3.LED chip, 4. through hole, 5. fixing hole.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and the specific embodiments.
Embodiment one
As shown in Figure 1, a kind of LED illumination high power light source based on special-shaped module comprises the real core metal module 1 that is cylinder or polygon prism shape, and module 1 is cylindrical in the present embodiment.The face of cylinder around module 1 is provided with a circle heat-conducting substrate 2, described substrate 2 comprises low thermal resistance bedding course, thermal insulation layer and the electrodeposited copper foil layer of laying successively from the inside to the outside, be distributed with a plurality of led chip fixing points on the electrodeposited copper foil layer, led chip 3 is array-like by the led chip fixing point and is evenly arranged on the substrate 2, and the two poles of the earth of led chip 3 link to each other with the electrodeposited copper foil layer circuit.The outside of led chip 3 is by protection rubber seal dress, and protection glue is made by epoxy resin or silica gel material, so that the light that LED sends can transmit, in addition, substrate 2 outside clamping one transparent dust covers.
As preferably, the PN junction mutual spacing of each led chip 3 is 0.3-1cm, is preferably 0.5cm.Have the through hole 4 that connects module integral body along its axis direction on the module 1, and this through hole 4 is positioned at the bore of module 1 bottom greater than the bore on module 1 top.The top of module 1 is provided with fixing hole 5, links to each other with lamp holder and radiator by fixing hole 5.Lamp holder and radiator do not draw in the drawings.And through hole 4 interior heat pipe or the convection duct of arranging are transmitted to the heat on the module 1 in the extraneous air rapidly by heat pipe or convection duct.
Embodiment two
As shown in Figure 2, a kind of LED illumination high power light source based on special-shaped module is that module 1 is the triangular prism shape with embodiment one difference.This led light source can be widely used in bulkhead lamp capable series.
The realization direction of the high-power module light source of LED has two: one in a word, improves substrate manufacture technique, makes special-shaped substrate, and equipment improvement drops into less; The 2nd, improve the operation track of packaging machinery, drop into larger, but from structure and aspect of performance, can be good a lot.Therefore, an optimal high-power LED light source, preferably direct encapsulation point light source forms on standardized special-shaped module.The production of special-shaped module light source, the improvement that awaits LED packaging machinery or substrate manufacture technique is upgraded, and like this, following high-power LED light source will enter each lamp decoration manufacturing enterprise at the encapsulation factory just as traditional incandescent lamp bulb.
Claims (6)
1. one kind based on the LED of special-shaped module illumination high power light source, it is characterized in that: comprise the real core metal module that is cylinder or polygon prism shape, be provided with heat-conducting substrate around the face of cylinder or the prismatic surface of module; Described substrate comprises low thermal resistance bedding course, thermal insulation layer and the electrodeposited copper foil layer of laying successively from the inside to the outside; be distributed with a plurality of led chip fixing points on the electrodeposited copper foil layer; led chip is arranged on the substrate by the led chip fixing point, and the led chip outside is by protection rubber seal dress.
2. the LED illumination high power light source based on special-shaped module according to claim 1, it is characterized in that: the PN junction mutual spacing of each led chip is 0.3-1cm.
3. the LED illumination high power light source based on special-shaped module according to claim 1 and 2 is characterized in that: have the through hole that connects module integral body along its axis direction on the described module.
4. the LED illumination high power light source based on special-shaped module according to claim 3, it is characterized in that: described through hole is positioned at the bore of module bottom greater than the bore on module top.
5. the LED illumination high power light source based on special-shaped module according to claim 4 is characterized in that: in the described through hole to outside add heat pipe or convection duct.
6. the LED illumination high power light source based on special-shaped module according to claim 5, it is characterized in that: the top of module is provided with fixing hole, links to each other with lamp holder and radiator by fixing hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012203342153U CN202660342U (en) | 2012-07-11 | 2012-07-11 | Irregularly shaped module based LED (light emitting diode) lighting large-power light source |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012203342153U CN202660342U (en) | 2012-07-11 | 2012-07-11 | Irregularly shaped module based LED (light emitting diode) lighting large-power light source |
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| Publication Number | Publication Date |
|---|---|
| CN202660342U true CN202660342U (en) | 2013-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012203342153U Expired - Fee Related CN202660342U (en) | 2012-07-11 | 2012-07-11 | Irregularly shaped module based LED (light emitting diode) lighting large-power light source |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102748633A (en) * | 2012-07-11 | 2012-10-24 | 河南鑫特光电科技有限公司 | LED (light-emitting diode) lighting high-power light source based on special-shaped mold component |
| CN108297577A (en) * | 2018-01-30 | 2018-07-20 | 东莞市闻誉实业有限公司 | Writing device |
-
2012
- 2012-07-11 CN CN2012203342153U patent/CN202660342U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102748633A (en) * | 2012-07-11 | 2012-10-24 | 河南鑫特光电科技有限公司 | LED (light-emitting diode) lighting high-power light source based on special-shaped mold component |
| CN108297577A (en) * | 2018-01-30 | 2018-07-20 | 东莞市闻誉实业有限公司 | Writing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130109 Termination date: 20170711 |