CN202660207U - Automatic lubricating device - Google Patents

Automatic lubricating device Download PDF

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Publication number
CN202660207U
CN202660207U CN 201220284425 CN201220284425U CN202660207U CN 202660207 U CN202660207 U CN 202660207U CN 201220284425 CN201220284425 CN 201220284425 CN 201220284425 U CN201220284425 U CN 201220284425U CN 202660207 U CN202660207 U CN 202660207U
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CN
China
Prior art keywords
automatic
flow
main body
grease
device main
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220284425
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Chinese (zh)
Inventor
陈厚
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHENZHEN PREUSST AIR COMPRESSOR Ltd
Original Assignee
SHENZHEN PREUSST AIR COMPRESSOR Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN 201220284425 priority Critical patent/CN202660207U/en
Application granted granted Critical
Publication of CN202660207U publication Critical patent/CN202660207U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The embodiment of the utility model discloses an automatic lubricating device which comprises an automatic greaser main body, wherein the bottom end of the automatic greaser main body is provided with a grease outlet, and the grease outlet is provided with a flow monitoring module for monitoring grease outlet quantity of the automatic grease main body. The automatic lubricating device provided by the embodiment of the utility model realizes real-time monitoring of grease consumption through arranging the flow monitoring module on the grease outlet, effectively guarantees the lubrication maintenance of a transmission part, and ensures normal safety operation of a mechanical device.

Description

Automatic lubricator
Technical field
The utility model relates to the mechanical lubrication technical field, relates in particular to a kind of automatic lubricator.
Background technique
Various machinery need to be lubricated maintenance to its transmission part usually in operation, such as bearing, gear etc.Traditional transmission part maintenance lubricating system is for utilizing the instruments such as manual grease gun, grease gun manually to carry out manual greasing, owing to it is wasted time and energy and the greasing precision is relatively poor is replaced by the automatic greasing device of various mechanizations gradually.
Existing automatic greasing device is installed on the bearing after setting the greasing time, by the drive unit pushing piston lubricating grease in the oil bag is pressed set time and supplies with bearing.Operated by rotary motion has the fuel-flow control module in the existing automatic greasing device, it utilizes magnetic sensor monitoring piston position, when the grease liquid level that monitors was lower than 5% volume, magnetic sensor sent the signal of oil bag " sky " and passes to main control device, and produced sound or visual alarm.
Though existing automatic greasing device is realized to a certain extent the greasing automation and improved the greasing precision, because it possesses the one-sided monitoring function that oil filling amount exhausts situation, and whether in consuming use, can't monitor for grease.In fact; automatic greasing device can occur often that product shows normal operation and grease reality is not added to the fuel-displaced fault that bearing and each lubricating point consumption are used by notes; and then normally do not add the transmission system cisco unity malfunction that causes machinery because of grease, make the running of machinery have potential safety hazard.
The model utility content
The utility model embodiment technical problem to be solved is, a kind of automatic lubricator is provided, and realizes that grease consumes the Real-Time Monitoring of use amount.
In order to solve the problems of the technologies described above, the utility model embodiment has proposed a kind of automatic lubricator, comprise the automatic greasing device main body, described automatic greasing device main body bottom is provided with oil outlet, and described oil outlet is provided with the flow monitoring module of described automatic greasing device main body being carried out the oil pump capacity monitoring.
Further, described flow monitoring module comprise be arranged at described oil outlet the grease flow of described automatic greasing device main body is monitored to extract the flowmeter of actual flow data, and the control module so that described flowmeter monitored data is analyzed that is electrically connected with described flowmeter.
Further, described flowmeter comprises that two ends are respectively with the oil outlet of described automatic greasing device main body with treat the middle siphunculus that lubricating component is tightly connected and be arranged at described middle siphunculus one side to be used for responding in the described siphunculus fluid flow to convert the flow sensing unit of numerical information to.
Further, the two ends of described middle siphunculus are respectively by means of the first conversion adapter and the second conversion adapter and described oil outlet with treat that lubricating component is tightly connected.
Further, the comparing unit so that actual flow data and preset flow parameter are compared that described control module comprises the parameter storage unit that stores default grease flow parameter, takes into account that parameter storage unit is electrically connected with described flow, and be connected with described comparing unit and when the actual flow data do not reach the preset flow parameter, send the alarm unit of alarm signal.
Further, described alarm unit is at least a in visual alarm and the audio alarm device.
The utility model embodiment's beneficial effect is: by the oil outlet in automatic greasing device the flow monitoring module is set, realize the Real-Time Monitoring of automatic greasing device oil consumption, high for accuracy, high lubricating effect, make the transmission part of machinery obtain effective lubricating maintenance, and then ensure the safe operation of machinery.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment's automatic lubricator.
Fig. 2 is the sectional view of the utility model embodiment's automatic lubricator.
Fig. 3 is the frame structure schematic diagram of the utility model embodiment's automatic lubricator.
Embodiment
Need to prove, in the situation that do not conflict, embodiment and the feature among the embodiment among the application can mutually combine, and below in conjunction with the drawings and specific embodiments the utility model are described in further detail.
Such as Fig. 1 ~ shown in Figure 3, the utility model embodiment provides a kind of automatic lubricator, comprises automatic greasing device main body 10, and described automatic greasing device main body 10 lower ends are provided with an oil outlet 11, and described oil outlet 11 is sealedly connected with a flow monitoring modular 20.
Understandable, the described automatic greasing device main body 10 among the utility model embodiment can be existing any one automatic greasing device, such as automatic greasing cup, chemical formula grease injection device, electric chemical formula grease injection device etc.
Among the embodiment as shown in Figure 2, described automatic greasing device main body 10 is the electric chemical formula grease injection device, described automatic greasing device main body 10 specifically comprises housing 12, be arranged at and be used for control grease extrusion capacity and the control system 13 of regulation and control intermittent time in the described housing 12, be arranged at the oil and fat vessel 14 that described housing 12 lower ends are used for accommodating grease, and is arranged at described oil and fat vessel 14 tops and driven by a drive system 15 to move down by described control system 13 predefined values described grease to be released described oil outlet 11 to supply with to the driving member 16 for the treatment of lubricating component.Described control system 13 is integrated on one first circuit board, described driving member 16 is traditionally arranged to be piston, and described drive system 15 comprises the second circuit board 151, battery 152 and is used for accommodatingly being interacted and nitrogen that induced chemical reaction produces forms the nitrogen cabin 153 in nitrogen pressure source by described the second circuit board 151 and battery 152.
See also Fig. 1, Fig. 2, described flow monitoring module 20 comprises flowmeter 21 and the control module 22 that is electrically connected with described flowmeter 21.Described control module 22 can be arranged on described flowmeter 21 main bodys, also can be arranged on the corresponding external piloting control equipment, is electrically connected with described flowmeter 21 by wire harness 30 again.
Described flowmeter 21 is used for the grease actual consumption flow of described automatic greasing device main body 10 is monitored to extract the actual flow data, adopts the existing various flowmeter product that can effectively monitor grease class mass flow.Embodiment as shown in Figure 1, described flowmeter 21 comprises that two ends are respectively with described automatic greasing device main body 10 and treat the middle siphunculus 211 that lubricating component is tightly connected and be arranged at described middle siphunculus 211 1 sides to be used for responding to described siphunculus 211 interior fluid floies to convert the flow sensing unit 212 of numerical information to.Described flowmeter 21 can directly be sealed in described oil outlet 11 and described treating between the lubricating component, also can as shown in Figure 1 and Figure 2, be fixedly arranged between the two by the switching part sealing.Concrete, the two ends of the middle siphunculus 211 of described flowmeter 21 are sealingly connected to the oil outlet 11 of described automatic greasing device main body 10 and treat lubricating component by the first conversion adapter 40 and the second conversion adapter 50 respectively, assemble to guarantee to treat that to described lubricating component is done regularly, quantitative grease is supplied with thereby realize better sealing, and then reach the purpose of lubricating maintenance.
As shown in Figure 3, described control module 22 comprises the parameter storage unit 221 that stores default grease flow parameter, the comparing unit 222 so that actual flow data and preset flow parameter are compared that is electrically connected with described flowmeter 21 and parameter storage unit 221, and is connected with described comparing unit 222 and sends the alarm unit 223 of alarm signal when the actual flow data do not reach the preset flow parameter.Among the utility model embodiment, described alarm unit 223 is set to visual alarm, such as red beacon or flash alarm, and as a kind of alternate embodiments, described alarm unit also can be audio alarm device (such as phonetic alarm or alarm bell alarm) or other can play the alarm of effective reminding effect, perhaps adopt simultaneously in the above-mentioned alarm two or more, thereby can report to the police in two or more modes simultaneously.
During specific operation, described control module 22 is according to the actual lubrication needs design grease preset flow parameter for the treatment of lubricating component and be stored to described parameter storage unit 221.Described flow monitoring module 20 is tightly connected with described automatic greasing device main body 10 by the first conversion adapter 40, and being fixed in described treating on the lubricating component by described the second conversion adapter 50 sealing, described automatic greasing device main body 10 is subjected to described control system 13 controls to drive the greases that described driving member 16 promotes in the described oil and fat vessel 14 by described drive system 15 to move down with default extrusion capacity and intermittent time by described control system 13 fuel-displaced.When described grease passes through described oil outlet 11 and flows through described middle siphunculus 211 place, described flow sensing unit 212 extract the actual flow data of described grease and with the actual flow data feedback that monitors to described control module 22, described comparing unit 222 compares actual flow data and the preset flow parameter that receives, when described actual flow data are in the preset flow parameter area, described automatic lubricator keeps normal working, when the actual flow data that monitor when described flowmeter 21 do not reach the preset flow parameter, described alarm unit 223 sends alarm signal, in time checks the fuel-displaced situation of described automatic lubricator to remind the staff.
The utility model embodiment arranges described flow monitoring module 20 by oil outlet 11 places in described automatic greasing device main body 10, the actual grease of the described automatic greasing device main body 10 of Real-Time Monitoring consumes use traffic, ensure that the crucial transmission part of machinery obtains effective lubricating maintenance, and then ensure the normal safe operation of machinery.
Although illustrated and described embodiment of the present utility model, for the ordinary skill in the art, be appreciated that in the situation that do not break away from principle of the present utility model and spirit can be carried out multiple variation, modification, replacement and modification to these embodiments, scope of the present utility model is limited by claims and equivalency range thereof.

Claims (6)

1. an automatic lubricator comprises the automatic greasing device main body, and described automatic greasing device main body bottom is provided with oil outlet, it is characterized in that, described oil outlet is provided with the flow monitoring module of described automatic greasing device main body being carried out the oil pump capacity monitoring.
2. automatic lubricator as claimed in claim 1, it is characterized in that, described flow monitoring module comprise be arranged at described oil outlet the grease flow of described automatic greasing device main body is monitored to extract the flowmeter of actual flow data, and the control module so that described flowmeter monitored data is analyzed that is electrically connected with described flowmeter.
3. automatic lubricator as claimed in claim 2, it is characterized in that, described flowmeter comprises that two ends are respectively with the oil outlet of described automatic greasing device main body with treat the middle siphunculus that lubricating component is tightly connected and be arranged at described middle siphunculus one side to be used for responding in the described siphunculus fluid flow to convert the flow sensing unit of numerical information to.
4. automatic lubricator as claimed in claim 3 is characterized in that, the two ends of described middle siphunculus are respectively by means of the first conversion adapter and the second conversion adapter and described oil outlet with treat that lubricating component is tightly connected.
5. automatic lubricator as claimed in claim 2 or claim 3, it is characterized in that, the comparing unit so that actual flow data and preset flow parameter are compared that described control module comprises the parameter storage unit that stores default grease flow parameter, takes into account that parameter storage unit is electrically connected with described flow, and be connected with described comparing unit and when the actual flow data do not reach the preset flow parameter, send the alarm unit of alarm signal.
6. automatic lubricator as claimed in claim 5 is characterized in that, described alarm unit is at least a in visual alarm and the audio alarm device.
CN 201220284425 2012-06-15 2012-06-15 Automatic lubricating device Expired - Fee Related CN202660207U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220284425 CN202660207U (en) 2012-06-15 2012-06-15 Automatic lubricating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220284425 CN202660207U (en) 2012-06-15 2012-06-15 Automatic lubricating device

Publications (1)

Publication Number Publication Date
CN202660207U true CN202660207U (en) 2013-01-09

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Application Number Title Priority Date Filing Date
CN 201220284425 Expired - Fee Related CN202660207U (en) 2012-06-15 2012-06-15 Automatic lubricating device

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104358994A (en) * 2014-09-26 2015-02-18 安徽沃特普尔节能科技有限公司 Automatic grease supplementing machine
CN105784015A (en) * 2016-03-15 2016-07-20 天信仪表集团有限公司 Gas turbine flowmeter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104358994A (en) * 2014-09-26 2015-02-18 安徽沃特普尔节能科技有限公司 Automatic grease supplementing machine
CN105784015A (en) * 2016-03-15 2016-07-20 天信仪表集团有限公司 Gas turbine flowmeter

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
DD01 Delivery of document by public notice

Addressee: Shenzhen Preusst Air Compressor Limited

Document name: Notification of Passing Examination on Formalities

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130109

Termination date: 20170615