A kind of hydrophily antiadhesion barrier
Technical field
The utility model relates to a kind of antiadhesion barrier of waterproof roll, specifically, relates to a kind of hydrophily antiadhesion barrier for adhesive waterproof coil.
Background technology
At present, the waterproof roll of selling on the China market mainly contains three major types, that is: 1. modified asphalt waterproof coiled materials; 2. high molecule plastic sheet material; 3. rubber water-proofing coiled.Wherein, modified asphalt waterproof coiled material accounts for the leading position in the application, and 2010 annual productions reach 400,000,000 square metres, and self-adhesive coiled material accounts for 30%, and every year is with 50% speed increment.The construction method of these coiled materials in general application project work progress has again three kinds, that is: paste in the basic unit behind the 1. usefulness benzine blow lamp heating and melting pitches, as: modified asphalt waterproof coiled material; 2. paste in the base with cold binding agent brushing, as: high molecule plastic sheet material and rubber coiled material; 3. the self-adhesion with coiled material itself pastes in the basic unit, such as: self-adhesive modified asphalt waterproof rolling material, with high molecule plastic sheet material and the rubber coiled material of self-adhesive layer.The operation that in self-adhesive modified asphalt waterproof rolling material and the production process with the high molecule plastic sheet material (coiled material) of self-adhesive layer and rubber coiled material, all needs to have an overlay film, the purpose of overlay film is in order to make coiled material not mutually adhesion in the packing wrapup procedure, and when application and construction, can take off easily, expose behind the self-adhesive layer and cement based aspect good bond, the film of this covering is called antiadhesion barrier.
Current, domestic each supplier's antiadhesion barrier mainly contains following several:
1. release liners or claim barrier paper.Its production method is to spoon one deck low-density polyethylene film on a surface or two surfaces of different grammes per square metre brown paper or crimped paper, then, is coated with the adherent layer of one deck silicon resin again;
2. PET barrier film.Its production method is at the adherent layer of coating silicon resin through the pet film surface of biaxial tension;
3. PE antiadhesion barrier.Its production method is to coat silicon resin on the surface of high density polyethylene (HDPE) blown film.
But exist some shortcomings in the actual use of existing antiadhesion barrier, specific as follows:
1. release liners or claim barrier paper
This product deflection is better, can play a supporting role, and easily tear off.But material cost is higher, and the price of every square meter needs 1.3~1.5 yuan; In addition, papery is not water-fast, and cooling is slow in the production process of coiled material, extensibility is little, easily make product produce darker rolling wrinkle, has a strong impact on the waterproof quality of coiled material.
2. polyester insulating film (PET barrier film)
This product is transparent, matter is thin, intensity is high, water-fast and heat resistance good (can reach more than 170 ℃), price low (every square meter cost only needs 0.4~0.6 yuan).But raw material are in short supply, and " foreign rubbish " secondary of main dependence on import uses film, and the restriction of national policy causes the source of goods not enough.And this product also exists more crisply easily tear winter, and summer, difficulty was opened the shortcoming of film, and the workmen uses inconvenience.Simultaneously, also easily make coiled material produce shrinkage mark in the production process, affect product quality.
3. polyethylene antiadhesion barrier (PE antiadhesion barrier)
This product has preferably extensibility, can avoid producing in the coiled material production process stretching wrinkle, water-tolerant, moderate (0.6~0.8 yuan/m
2) etc. advantage.But the intensity of material is low, and temperature tolerance is poor, easily produces in the production process and scalds film contraction or silicon transfer phenomena, causes fault in production.
In sum, at present the polyethylene antiadhesion barrier is the lower and extensibility of cost product preferably in the current antiadhesion barrier product, but if provide the better and intensity of a kind of temperature tolerance preferably the polyethylene antiadhesion barrier will have larger social value and economic worth.
Summary of the invention
The technical problem of the required solution of the utility model is to disclose a kind of hydrophily antiadhesion barrier, and the defective that exists to overcome existing polyethylene antiadhesion barrier provides the antiadhesion barrier of a kind of more practical, more economical, more environmental protection, self-adhesive coiled material that the scope of application is wider.
More specifically, the purpose of this utility model is, adopting increases one deck polarity hydrophilic layer and the performance of the existing polyethylene antiadhesion barrier that is greatly improved, so that the hydrophily antiadhesion barrier is good to the effect of impregnation may of water, when touching water, can infiltrates drawout rapidly and form water membrane, in the coiled material forming process, when high temperature contacts with antiadhesion barrier silicon resin face from sizing, the moisture film at the back side can absorb a large amount of heat and evaporate, and reduces rapidly the temperature of silicone oil face, is no more than all the time 100 ℃; Thereby, both prevented the plastic deformation of antiadhesion barrier, make coiled material can not produce shrinkage mark, avoid again the silicon resin layer to separate with the polyolefin film base material and produced " silicon transfer " phenomenon, make the tack of self-adhesive coiled material unaffected.
For reaching above-mentioned purpose, the technical solution of the utility model is as follows: a kind of hydrophily antiadhesion barrier, comprise adherent layer and intermediate layer, and it is characterized in that: described antiadhesion barrier also comprises a hydrophilic layer, described intermediate layer is between adherent layer and hydrophilic layer, and adherent layer is provided with one deck antitack agent.
According to preferred embodiment of the present utility model, described adherent layer thickness is 0.01~0.02mm, and described intermediate layer thickness is 0.02~0.01mm, and described hydrophilic layer thickness is 0.01mm, and described antitack agent thickness is 0.002~0.004 mm.
The beneficial effects of the utility model are:
1. the hydrophilic layer mask of the antiadhesion barrier that provides of the utility model has polarity, effect of impregnation may to water is good, when touching water, can infiltrate drawout rapidly and form water membrane, in the coiled material forming process, when high temperature contacts with antiadhesion barrier silicon resin face from sizing, the moisture film at the back side can absorb a large amount of heat and evaporate, reduce rapidly the temperature of silicone oil face, all the time be no more than 100 ℃, it is the temperature of the antiseized aspect of decrease, effectively avoid " silicon transfer " phenomenon of silicon resin, make the tack of self-adhesive coiled material unaffected;
2. change the plastic deformation at high temperature of PE antiadhesion barrier, make the self-adhesive coiled material surface can not produce shrinkage mark, outward appearance is more smooth, reduces the percolating water risk after product is constructed;
3. the self-adhesive coiled material speed of production of accelerating " horizontal coating technique " improves production capacity and the product quality of self-adhesive coiled material production line more than 25%;
4. make the self-adhesive coiled material manufacturer of " arch form coating technique " also can use the PE antiadhesion barrier, improved approximately 30 ℃ of the antiseized serviceability temperatures of polyethylene film, enlarged the scope of application of antiadhesion barrier;
5. improve the speed of application of self-adhesive coiled material, reduced the cost of labor of engineering.
Description of drawings
Fig. 1 is the hydrophily antiadhesion barrier structural representation that the utility model provides.
The specific embodiment
The utility model has been studied the antiadhesion barrier technique of existing self-adhesive coiled material, and a kind of hydrophily antiadhesion barrier is provided.
The utility model finally need to make hydrophily antiadhesion barrier product and use, and the below will enumerate embodiment and further specify.Each raw material proportioning of the three-layer extrusion film of mentioning by aforementioned summary of the invention in the following example or select, blow-up ratio and when some the experimental study contents that stretch in heat time heating time or heating-up temperature, prepared antiadhesion barrier tensile strength, the film-forming process, but should be appreciated that the utility model is not limited in listed research contents herein, should also be appreciated that term as used herein only is used for describing specific embodiment, and be not to restriction of the present utility model.
As shown in Figure 1, a kind of hydrophily antiadhesion barrier comprises adherent layer 2, it is characterized in that the below of adherent layer is provided with a hydrophilic layer 4.According to preferred embodiment of the present utility model, this antiadhesion barrier also is provided with intermediate layer 3, and described intermediate layer 3 is between adherent layer 2 and hydrophilic layer 4.Adherent layer 2 upper surfaces evenly are coated with one deck antitack agent 1.
According to preferred embodiment of the present utility model, the thickness of described antitack agent is 0.002~0.004 mm; The thickness of described adherent layer is 0.01~0.02 mm; The thickness in described intermediate layer is 0.02~0.01 mm; The thickness of described hydrophilic layer is 0.01 mm.
The preparation method of the hydrophily antiadhesion barrier that the utility model provides:
1, batching:
The raw material that takes off column weight amount proportioning umber places respectively mixer, and heating stirs and evenly mixs drying, and is for subsequent use,
Adherent layer: 100.0 parts of high density polyethylene (HDPE)s,
Intermediate layer: 50.0~70.0 parts of high density polyethylene (HDPE)s, 5.0~15.0 parts of low density polyethylene (LDPE)s and 5.0~15.0 parts of inserts (inserts is that granularity is 800~1200 purpose heavy calcium carbonate or silica flours); Also the raw material of the leftover pieces in the preparation process (reclaimed materials of namely cutting edge) as the intermediate layer can be used for reducing cost and environmental protection, can select 10.0~30.0 parts of side cut reclaimed materials,
Hydrophilic layer: 15.0~25.0 parts of 60.0~80.0 parts of high density polyethylene (HDPE)s, polyvinyl alcohol or ethene~5~20.0 parts of vinyl acetate copolymerization resins and low density polyethylene (LDPE)s; Wherein the raw material of hydrophilic layer can comprise that also umber is 2.0~10.0 parts color masterbatch, and described Masterbatch is commercially available look pellet, can require according to the antiadhesion barrier of preparation different colours to choose;
2, masking:
1) feed intake, with three kinds in the step 1 in proportion the raw material of mixing to drop into respectively in the different magazines stirring and drying for subsequent use,
2) three kinds of compounds are sent into respectively three screw extruders and are carried out the temperature control heating, plasticizing, extrude from same die head, through inflation, stretch, cooling, typing, make thickness at the adherent layer of 0.01~0.02mm, 0.02 the transverse and longitudinal tensile strength of the hydrophilic layer of~0.01mm intermediate layer and 0.01mm is the coextru-lamination cylinder film of the three-decker of 25 MPa, wherein controlling blow-up ratio is 2.5~4.0 times, the restrained stretching ratio is at 2.5~4.5 times, and each regional heating-up temperature is: the temperature of the adherent layer thermal treatment zone is 180~210 ℃, middle polyethylene film layer Heating Zone Temperature is 178~200 ℃, and the hydrophilic layer Heating Zone Temperature is 175~190 ℃;
3) skin of the three-layer co-extruded composite bobbin film of gained is that adherent layer gets final product rolling film in blocks through corona machine, side cut;
3, coating antitack agent:
1) configuration antitack agent
Press column weight amount proportioning umber and take by weighing 60.0~85.0 parts of 0.7~1.2 part of 12.0~18.0 parts of silicone oil (vinyl silicone oil), 3.5~7.5 parts of chloroplatinic acids (catalyst), 1.3~2.0 parts of Silicon Containing Hydrogen resins (curing agent), butadiene styrene resin (Anchor Agent) and 120# industrial napthas (solvent naphtha), pour in the agitator, mix 20 minutes to mixing, seal for subsequent use;
2) coating antitack agent
(1) open hot-blast stove, each district send hot blast toward coating line;
(2) thickness, width, three-layer extrusion film that the corona value is qualified are placed on the fixing support, it is 4~8N that tension value is set;
The antitack agent that (3) will prepare in advance evenly places coating pan;
(4) start conveyer belt, the three-layer extrusion film that unreels from above-mentioned steps (2) is taken away antitack agent through the antitack agent groove, enters drying tunnel, is cured;
(5) setting drying tunnel, respectively to distinguish temperature be 90,100,110,125,125,120,110,90,80 ℃, and setting coating line speed is 55~75 m/min;
(6) online sampling detects remaining adhesive rate and peeling force that silicon solidifies, monitors these indexs and whether meets company standard;
(7) make the hydrophily antiadhesion barrier that the antitack agent layer thickness is 0.002~0.004 mm (concrete structure as shown in Figure 1), the rolling packing.
The above-described preferred embodiment of utilizing describes the utility model in detail, and unrestricted scope of the present utility model.Those skilled in the art can be by after reading the utility model, make trickle change adjustment, for example: change the draw ratio of three-layer co-extruded each layer screw rod or the plasticizing effect that screw-type is adjusted pellet, increase the length be coated with the silicon baking oven or change the hot blast ventilation and ensure the remaining adhesive rate of finished product and the peeling force index main idea of the present utility model place of will can yet be regarded as, also do not break away from spirit and scope of the present utility model.