CN202656417U - A two-color mold with improved glue-feeding structure - Google Patents
A two-color mold with improved glue-feeding structure Download PDFInfo
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- CN202656417U CN202656417U CN 201220251780 CN201220251780U CN202656417U CN 202656417 U CN202656417 U CN 202656417U CN 201220251780 CN201220251780 CN 201220251780 CN 201220251780 U CN201220251780 U CN 201220251780U CN 202656417 U CN202656417 U CN 202656417U
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- 239000003292 glue Substances 0.000 claims abstract description 51
- 238000002347 injection Methods 0.000 claims abstract description 9
- 239000007924 injection Substances 0.000 claims abstract description 9
- 229920001875 Ebonite Polymers 0.000 claims description 10
- 238000001746 injection moulding Methods 0.000 abstract description 15
- 239000000243 solution Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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- Injection Moulding Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
本实用新型涉及双色模具技术领域,特别涉及一种进胶结构改良的双色模具,包括双色模具本体,双色模具本体包括公模和与公模配合使用的母模,所述母模顶部设置有模腔,所述公模开设有硬胶注塑用的热流道,所述母模开设有软胶注塑用的侧进胶流道,所述热流道和所述侧进胶流道分别与所述模腔连通,所述母模下方设置有与所述模腔配合使用的顶出结构。使用时,先通过热流道进胶注塑产品硬胶层,然后通过侧进胶流道进胶,在产品硬胶上成型产品软胶层,硬胶和软胶分别通过不同的流道进胶注塑,确保模具进胶平衡,提高注塑产品的合格率。
The utility model relates to the technical field of two-color molds, and in particular to a two-color mold with an improved glue feeding structure, including a two-color mold body, the two-color mold body including a male mold and a female mold used in conjunction with the male mold, a mold cavity is arranged on the top of the female mold, the male mold is provided with a hot runner for hard glue injection molding, the female mold is provided with a side glue feeding channel for soft glue injection molding, the hot runner and the side glue feeding channel are respectively connected to the mold cavity, and an ejection structure used in conjunction with the mold cavity is arranged below the female mold. When in use, the hard glue layer of the product is first injected through the hot runner, and then injected through the side glue feeding channel to form the soft glue layer of the product on the hard glue of the product. The hard glue and the soft glue are injected through different flow channels respectively to ensure the balance of the mold injection and improve the qualified rate of the injection molded products.
Description
技术领域 technical field
本实用新型涉及双色模具技术领域,特别涉及一种进胶结构改良的双色模具。 The utility model relates to the technical field of two-color molds, in particular to a two-color mold with an improved glue-feeding structure.
背景技术 Background technique
在注塑制品的生产过程中,当前广泛的使用注塑模具。以前的模具产品由于技术限制多是单色生产,即只能用一种塑胶原料注塑成型,这样生产的产品的外观不论是材质还是颜色都不够丰富多样,随着时代的发展,现在人们对产品的外观要求越来越高,特别是汽车用饰件,如置物盒等,追求更精美时尚及个性的模具产品已经成为当前的一种趋势。 In the production process of injection molded products, injection molds are currently widely used. Due to technical limitations, the previous mold products were mostly single-color production, that is, only one plastic raw material can be used for injection molding. The appearance of the products produced in this way is not rich enough in terms of material or color. The appearance requirements are getting higher and higher, especially for automotive accessories, such as storage boxes, etc. It has become a current trend to pursue more exquisite, fashionable and personalized mold products.
然而现有的双色模具大多采用单个进胶口进胶,若软胶进胶不平衡,软胶注塑时偏向于一侧,则容易导致模腔用于成型的硬胶肋条受压迫而折弯倒向另一侧,模具进胶不平衡,导致注塑出来的产品合格率低,产品外观受影响。 However, most of the existing two-color molds use a single glue inlet to feed the glue. If the soft glue is unbalanced and the soft glue is biased to one side during injection molding, it is easy to cause the hard rubber ribs used for molding in the mold cavity to be compressed and bent. On the other side, the glue feeding of the mold is unbalanced, resulting in a low pass rate of the injection molded product and affecting the appearance of the product.
发明内容 Contents of the invention
本实用新型的目的在于针对现有技术的不足而提供一种进胶平衡且产品合格率高的进胶结构改良的双色模具。 The purpose of the utility model is to provide a two-color mold with an improved glue-feeding structure with balanced glue-feeding and high product pass rate aiming at the deficiencies of the prior art.
本实用新型的目的通过以下技术措施实现。 The purpose of this utility model is achieved through the following technical measures.
提供一种进胶结构改良的双色模具,包括双色模具本体,双色模具本体包括公模和与公模配合使用的母模,所述母模顶部设置有模腔,所述公模开设有硬胶注塑用的热流道,所述母模开设有软胶注塑用的侧进胶流道,所述热流道和所述侧进胶流道分别与所述模腔连通,所述母模下方设置有与所述模腔配合使用的顶出结构。 Provided is a two-color mold with improved glue feeding structure, including a two-color mold body, the two-color mold body includes a male mold and a female mold used in conjunction with the male mold, a mold cavity is provided on the top of the female mold, and hard glue is provided on the male mold A hot runner for injection molding, the mother mold is provided with a side-inlet glue runner for soft rubber injection, the hot runner and the side-inlet glue runner are respectively connected to the mold cavity, and the bottom of the mother mold is provided with An ejection structure for use with the cavity.
本实用新型包括以下进一步的技术方案。 The utility model includes the following further technical solutions.
其中,所述侧进胶流道包括主流道和三个支流道,三个支流道的一端分别与所述主流道连通,三个支流道的另一端分别与所述模腔连通。 Wherein, the side-inlet glue flow channel includes a main channel and three branch channels, one end of the three branch channels is respectively connected with the main channel, and the other ends of the three branch channels are respectively connected with the mold cavity.
其中,所述模腔包括第一腔体和第二腔体,第一腔体和第二腔体之间设置有肋条,三个所述支流道分别连通第一腔体、第二腔体和肋条。 Wherein, the mold cavity includes a first cavity and a second cavity, ribs are arranged between the first cavity and the second cavity, and the three branch channels respectively communicate with the first cavity, the second cavity and the rib.
其中,三个所述支流道与所述主流道的连接处分别设置有节流阀。 Wherein, throttling valves are respectively arranged at the joints of the three branch channels and the main channel.
其中,三个所述支流道均位于所述模腔同一侧。 Wherein, the three branch runners are located on the same side of the mold cavity.
以上的,所述模腔的周缘设置有溢料井。 As above, overflow wells are provided on the periphery of the mold cavity.
其中,所述溢料井包括连接片和顶出块,顶出块与所述连接片的底面连接,所述连接片与所述模腔连接。 Wherein, the overflow well includes a connecting piece and an ejector block, the ejector block is connected to the bottom surface of the connecting piece, and the connecting piece is connected to the mold cavity.
其中,所述顶出结构包括顶针和用于驱动顶针的动力机构,每个所述溢料井的下方均对应设置有所述顶针。 Wherein, the ejector structure includes ejector pins and a power mechanism for driving the ejector pins, and the ejector pins are correspondingly arranged under each of the overflow wells.
其中,所述母模的底部设置有拉料杆,拉料杆与所述侧进胶流道配合使用。 Wherein, the bottom of the master mold is provided with a pulling rod, and the pulling rod is used in conjunction with the side-feeding glue flow channel.
其中,所述公模和所述母模之间设置有伸缩式定位杆。 Wherein, a telescopic positioning rod is arranged between the male die and the female die.
本实用新型有益效果为:一种进胶结构改良的双色模具,包括双色模具本体,双色模具本体包括公模和与公模配合使用的母模,所述母模顶部设置有模腔,所述公模开设有硬胶注塑用的热流道,所述母模开设有软胶注塑用的侧进胶流道,所述热流道和所述侧进胶流道分别与所述模腔连通,所述母模下方设置有与所述模腔配合使用的顶出结构。使用时,先通过热流道进胶注塑产品硬胶层,然后通过侧进胶流道进胶,在产品硬胶上成型产品软胶层,硬胶和软胶分别通过不同的流道进胶注塑,确保模具进胶平衡,提高注塑产品的合格率。 The beneficial effect of the utility model is: a two-color mold with improved glue feeding structure, including a two-color mold body, the two-color mold body includes a male mold and a female mold used in conjunction with the male mold, the top of the female mold is provided with a mold cavity, the The male mold is provided with a hot runner for hard rubber injection molding, and the female mold is provided with a side-inlet rubber runner for soft rubber injection. An ejection structure used in conjunction with the mold cavity is arranged under the mother mold. When in use, the hard rubber layer of the product is injected through the hot runner first, and then the rubber is fed through the side-injected flow channel, and the soft rubber layer of the product is formed on the hard rubber of the product. The hard rubber and the soft rubber are injected through different flow channels. , to ensure the balance of mold feeding, and improve the qualified rate of injection molding products.
附图说明 Description of drawings
利用附图对本实用新型作进一步说明,但附图中的实施例不构成对本实用新型的任何限制。 The utility model is further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present utility model.
图1是本实用新型的一种结构示意图。 Fig. 1 is a kind of structural representation of the utility model.
图2是本实用新型的分解结构示意图。 Fig. 2 is a schematic diagram of an exploded structure of the utility model.
图3是本实用新型的另一种结构示意图。 Fig. 3 is another structural diagram of the utility model.
图4是本实用新型的侧面结构示意图。 Fig. 4 is a schematic side view of the utility model.
在图1、图2、图3和图4中包括: In Figure 1, Figure 2, Figure 3 and Figure 4 include:
1——公模 11——热流道
1——
2——母模 21——模腔
2——
211——第一腔体 212——第二腔体
211—the
213——肋条 3——侧进胶流道 213——rib 3——side glue runner
31——主流道 32——支流道
31——Main
4——顶针 5——节流阀
4——
6——溢料井 61——连接片
6——
7——拉料杆 8——定位杆。
7——
具体实施方式 Detailed ways
下面结合附图和实施例对本实用新型作进一步的说明,这是本实用新型的较佳实施例。 Below in conjunction with accompanying drawing and embodiment the utility model is described further, and this is the preferred embodiment of the utility model.
实施例一。 Embodiment one.
如图1~图4所示,本实施例的一种进胶结构改良的双色模具,包括双色模具本体,双色模具本体包括公模1和与公模1配合使用的母模2,所述母模2顶部设置有模腔21,所述公模1开设有硬胶注塑用的热流道11,所述母模2开设有软胶注塑用的侧进胶流道3,所述热流道11和所述侧进胶流道3分别与所述模腔21连通,所述母模2下方设置有与所述模腔21配合使用的顶出结构。其中,所述侧进胶流道3包括主流道31和三个支流道32,三个支流道32的一端分别与所述主流道31连通,三个支流道32的另一端分别与所述模腔21连通。其中,所述模腔21包括第一腔体211和第二腔体212,第一腔体211和第二腔体212之间设置有肋条213,三个所述支流道32分别连通第一腔体211、第二腔体212和肋条213。
As shown in Figures 1 to 4, a two-color mold with improved glue feeding structure in this embodiment includes a two-color mold body. The two-color mold body includes a
使用时,先将公模1和母模2相对合模,将熔融的硬胶从热流道11的进胶口中注入,熔融硬胶进入母模2的模腔21中,形成产品硬胶层,然后将公模1和母模2相对开模,在侧进胶流道3的主流道31的进胶口注入熔融软胶,熔融软胶通过三个支流道32分别注入模腔21中对应第一腔体211、第二腔体212和肋条213的位置,在产品硬胶层上成型出产品软胶层,待软胶冷却后,即完成产品注塑。注塑完成后,利用顶出结构将产品顶出模腔21,方便将产品取出。硬胶和软胶分别通过不同的流道进胶注塑,确保模具进胶平衡,有利于避免软胶注塑时偏向于一侧,从而有效避免模腔21用于成型的硬胶肋条受压迫而折弯倒向另一侧,提高注塑产品的合格率,产品外观质量好。
When in use, the
本实施例的三个所述支流道32与所述主流道31的连接处分别设置有节流阀5,便于精确控制三个支流道32的进胶量和进胶速度,有利于控制肋条213两侧进胶平衡,增强本实用新型的注塑效果。
本实施例的三个所述支流道32均位于所述模腔21同一侧,便于加工成型,减少支流道32的流道长度,提高软胶的进胶速度,注塑效果好,提高生产效率。
The three
本实施例的母模2的底部设置有拉料杆7,拉料杆7与所述侧进胶流道3配合使用。具体地,拉料杆7可活动地设置于主流道31的进胶口,双色模具本体开模时,主流道31凝料在拉料杆7的作用下,从三个支流道32分别注入模腔21中,确保三个支流道32进胶平衡。
The bottom of the
本实施例的公模1和母模2之间设置有伸缩式定位杆8,便于双色模具本体开模以及合模时,避免公模1和母模2在相对移动过程中发生偏移,提高产品的使用可靠性。
In this embodiment, a
实施例二。 Embodiment two.
如图2和图3所示,本实施例与实施例一的不同之处在于,本实施例的模腔21的周缘设置有溢料井6。
As shown in FIG. 2 and FIG. 3 , the difference between this embodiment and
由于双色模具本体的产品包覆力在母模2侧,所以理论上开模后,产品会附着在母模2上,这样则不利产品取出,所以在产品周边做多个溢料井6,使开模时溢料井6能够拉住产品附着于公模1,方便取出产品,提高加工效率。
Since the product covering force of the two-color mold body is on the side of the
本实施例的溢料井6包括连接片61和顶出块,顶出块与所述连接片61的底面连接,所述连接片61与所述模腔21连接。具体地,连接片61与模腔21的边缘连接的一端的长度大于连接片61远离模腔21的一端的长度,顶出块呈圆台形,顶出块与连接片61相连的表面积小于顶出块远离连接片61的表面积,便于在产品成型顶出后,直接将溢料井6掰断即可,便于后续加工,减少加工工序,提高加工效率。
The overflow well 6 of this embodiment includes a connecting
本实施例的顶出结构包括顶针4和用于驱动顶针4的动力机构,每个所述溢料井6的下方均对应设置有所述顶针4。将顶针4设置于溢料井6下方,顶针4在动力驱动机构的作用下可将溢料井6顶出母模2,此时产品随溢料井6一同附在公模1侧,此时溢料井6与顶针4的接触部位会产生顶针印痕,取出产品后,将溢料井6去除即可,避免产品表面出现顶针印,有利于提升产品外观。
The ejector structure in this embodiment includes ejector pins 4 and a power mechanism for driving the ejector pins 4 , and the ejector pins 4 are correspondingly arranged below each of the
本实施例的其余部分与实施例一相同,这里不再赘述。 The rest of this embodiment is the same as the first embodiment, and will not be repeated here.
最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art Personnel should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.
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CN104149283A (en) * | 2014-07-24 | 2014-11-19 | 苏州市华宁机械制造有限公司 | Polypropylene hot runner gating system of double-color injection molding part |
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CN104149283A (en) * | 2014-07-24 | 2014-11-19 | 苏州市华宁机械制造有限公司 | Polypropylene hot runner gating system of double-color injection molding part |
CN104943070A (en) * | 2015-05-29 | 2015-09-30 | 宁海县现代模具有限公司 | Two-color die for automobile instrument boards |
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CN106738662A (en) * | 2017-02-09 | 2017-05-31 | 四川大学 | Die cavity inserts and the method that product is prepared using die cavity inserts |
CN106738662B (en) * | 2017-02-09 | 2019-05-10 | 四川大学 | Cavity insert and method for producing product using cavity insert |
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CN111923331A (en) * | 2020-07-14 | 2020-11-13 | 浙江长珑车灯股份有限公司 | Double-color injection mold for motorcycle tail lamp shade |
CN111923331B (en) * | 2020-07-14 | 2022-11-08 | 浙江长珑车灯股份有限公司 | Double-color injection mold for motorcycle tail lamp shade |
CN113715265A (en) * | 2021-08-31 | 2021-11-30 | 合肥旭弘塑胶制品有限公司 | Movable part mechanism |
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