CN202626442U - Compound cloth adopting high intensive fiber as skeleton - Google Patents
Compound cloth adopting high intensive fiber as skeleton Download PDFInfo
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- CN202626442U CN202626442U CN201220329954.3U CN201220329954U CN202626442U CN 202626442 U CN202626442 U CN 202626442U CN 201220329954 U CN201220329954 U CN 201220329954U CN 202626442 U CN202626442 U CN 202626442U
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Abstract
The utility model discloses a compound cloth adopting a high intensive fiber as a skeleton, and the compound cloth adopting the high intensive fiber as the skeleton comprises a base cloth knit by a plurality of yarns or filaments. A skeleton mechanism formed by high intensive yarns or high intensive filaments is arranged on the base cloth, and the skeleton mechanism traverses the base cloth. The compound cloth is mainly used as the subbottom cloth of the plastic-coated fabric or the membrane-covering cloth. Compared with the normal plastic-coated fabric, in the situation of the same mass per unit ratio and the thickness, the cost of production is almost same, but the plastic-coated fabric using the compound cloth as the subbottom cloth is more intensive and has longer service life. On the condition of the same intensity, the plastic-coated fabric which is much thinner, lighter and lower in cost can be produced. By hot pressing polrvinyl chloride(PVC) calendering membrane on the surface of the compound cloth with high intensive fabric skeleton, the PVC cloth with beautiful surface, good intensity and high cost performance can be produced, and the PVC cloth can be used as decorative cloth for advertisements, light box cloth, hair dryer cloth, sunshade cloth and rain-shielding shed cloth and the like.
Description
Technical field
The utility model relates to Compound Fabric, especially relates to adopting the Compound Fabric of high-intensity fiber as skeleton.
Background technology
Plastic-coated fabric is that the grey cloth with higher-strengths such as terylene, polyvinyls is a base, applies the coated fabric that the Corvic mixture forms through single, double.It has good waterproof performance, at a distance from wet airtight, intensity is high, pliability good, be prone to basic characteristics such as machine-shaping, specific functions such as, mildew-resistant fire-retardant through also possessing behind the finishing functions are that application market hides a class cloth comparatively widely.The tarpaulin series products made from its is mainly used in storage, the harbour goods hides, train, automobile bodies Peng Gai, and various bridges are built roof, circummure, and occasions such as sunshade, roof waterproof, ground damp proof insulation, equipment shade packing, dust isolation.
Existing on the market plastic-coated fabric base is most for being that raw material is weaved the cloth that forms with ordinary polyester low-stretch yarn, network yarn; Minority is for being the cloth that raw material is woven into the polyester industrial yarn; Mostly fabric structure is single plain weave; Other has a spot of twill-weave cloth, and these clothes warps, weft yams are all used fibrous material (see figure 1) of the same race.Moderate with ordinary polyester low-stretch yarn, the woven cloth cost of network yarn, but lack in powerful poor, service life; All adopt with powerful high, the long service life of the woven cloth of polyester industrial yarn, but cost is high, a little less than the market competitiveness.
Frivolous, durable, cost economy is the direction of tarpaulin series products development, but is unity of contradictions between the three, realize frivolous; Though cost decreases, powerful variation, shorten service life; Durability deterioration, this contradiction is more outstanding on ordinary polyester silk base cloth.The fabric strength index is mainly ultimate strength and tearing brute force, and the damage overwhelming majority of plastic-coated tarpaulin is caused by tearing, and therefore improves the damage probability that its tearing brute force index more can reduce tarpaulin effectively, thereby prolongs the service life of tarpaulin.See technically, under the constant prerequisite of base cloth mass area ratio, realize that higher tearing brute force provides good basis with plastic-coated tarpaulin frivolous for producing, economy and durability.
The utility model content
The purpose of the utility model is to overcome the shortcoming and defect of above-mentioned prior art, provides to adopt the Compound Fabric of high-intensity fiber as skeleton, and this Compound Fabric intensity is higher, longer service life, and cost performance is higher, in light weight, thin thickness.
The purpose of the utility model realizes through following technical proposals: adopt the Compound Fabric of high-intensity fiber as skeleton; Comprise the base cloth that the braiding of some one threads or some threads constitutes; Be provided with the skeleton structure of forming by high-strength yarn or high strength filament on the said base cloth, and skeleton structure is passed base cloth.
Further, that said skeleton structure adopts on base cloth is netted, warp-wise or broadwise setting, and the spacing distance between adjacent warp-wise or the broadwise skeleton is set as required.In the Woven fabric process, arrange into a certain proportion of high-intensity fiber warp thread in the general fibre warp thread interval that is arranged in parallel; Or feed a certain proportion of high-intensity fiber weft yarn in feeding general fibre weft yarn process interval; Perhaps two kinds of methods are used simultaneously, make fabric warp-wise, broadwise contain a certain proportion of high-intensity fiber yarn simultaneously.
Utilize said method can weave out the fabric of three kinds of institutional frameworks; Their common trait is: on the basis of general fibre yarn fabric as base cloth; Increased the warp-wise be made up of the high-intensity fiber yarn, broadwise or netted " skeleton ", these skeletons have played the effect of reinforcement, in fabric receives process that the external force effect torn; Because the intensity of high-intensity fiber skeleton is far above general fibre; Therefore " stopped " effectively that fabric is continued destruction, under the identical situation of Measurement of Quality in Unit Area of Fabric, the anti-tear broken performance of Compound Fabric that contains the high-intensity fiber skeleton is significantly improved than common fabric.
Further; Said base cloth adopts the general fibre material to process, and the general fibre material comprises in low elastic polyester filament, network yarn, polyester drawn yarns, terylene short fiber yarn, polyester-cotton blend yarn, plain edition polyvinyl, plain edition polypropylene fibre and the plain edition polyamide fibre one or several.
Further, said skeleton structure is processed by high fiber strength strains, and high fiber strength strains comprises in polyester industrial yarn, high-tenacity terylene yarn, high strong type terylene short fiber yarn and high strong type polyvinyl, high strong type polypropylene fibre, the high strong type polyamide fibre one or several.
Further, as base cloth, two-sided or single face constitutes coated fabric, plastic-coated fabric or tarpaulin through coated with resins at it with the Compound Fabric that contains skeleton structure, and said coated with resins comprises polyvinyl chloride, polyurethane or acrylic acid ester.
Further, as base cloth, at its single face or two-sided through pressing or binder resin film formation film-coated fabrics, resin film comprises the polyvinyl chloride calendered film with the Compound Fabric that contains skeleton structure.
In practical application, the Compound Fabric that contains the high-intensity fiber skeleton is mainly as the base cloth of plastic-coated fabric, and the general fibre warp thread generally adopts terylene net-thread, and the general fibre weft yarn generally adopts low elastic polyester filament, and the high-intensity fiber skeleton generally adopts polyester industrial yarn.Surface-coated at this cloth is the mixture (containing PVC, plasticizer, stabilizing agent, filler etc.) of main body with the Corvic, behind the high temperature plasticizing forming, promptly becomes the plastic-coated fabric with good water-proof function, is the ideal material of making various tarpaulin goods.If in said mixture, add function additives such as fire retardant, mould inhibitor, antistatic additive, just can produce possess waterproof, " three is anti-" plastic-coated fabric or antistatic plastic-coated fabric of fire-retardant, antimildew function, be used for various special occasions.
In sum, the beneficial effect of the utility model is:
(1), compare with common plastic-coated fabric as the plastic-coated fabric of base cloth with this Compound Fabric, under the identical situation of mass area ratio or thickness, production cost is basic identical, but intensity is higher, longer service life; Under the situation that intensity is consistent, can produce plastic-coated fabric more frivolous, that cost is more cheap;
(2), containing the Compound Fabric surface hot pressing polyvinyl chloride calendered film of high-intensity fiber skeleton; Can produce surface aesthetic, good strength, the higher polyvinyl chloride film-coated fabrics of cost performance, as ad decoration cloth, lamp house cloth, air duct cloth, sunshade, rain shade cloth etc.
Description of drawings
Fig. 1 is the structural representation that adopts the grey cloth that the general fibre material is woven into;
Fig. 2 is the structural representation that adopts the Compound Fabric of warp-wise skeleton structure;
Fig. 3 is the structural representation that adopts the Compound Fabric of broadwise skeleton structure;
Fig. 4 is the structural representation that adopts the Compound Fabric of mesh skeleton structure;
Fig. 5 mass area ratio comparison diagram;
Fig. 6 tearing brute force comparison diagram;
Fig. 7 grey cloth mass area ratio comparison diagram;
Fig. 8 grey cloth tearing brute force comparison diagram;
Fig. 9 plastic-coated fabric mass area ratio comparison diagram;
Figure 10 plastic-coated fabric tearing brute force comparison diagram.
Mark and corresponding parts title in the accompanying drawing: 1-general fibre; 2-warp-wise high-intensity fiber skeleton; 3-broadwise high-intensity fiber skeleton.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, the utility model is done further to specify, but the embodiment of the utility model is not limited only to this.
Embodiment 1:
Like Fig. 2, Fig. 3, shown in Figure 4; Adopt the Compound Fabric of high-intensity fiber as skeleton; Comprise the base cloth that the braiding of some general fibre yarns or long filament constitutes, be provided with the skeleton structure of forming by high-intensity fiber yarn or high strength filament on the said base cloth, and skeleton structure is passed base cloth.General fibre yarn (or long filament) and high-intensity fiber yarn (or high strength filament) mean fracture strength height difference at the of the same race different classes of fibrous material yarn (or long filament) more than 30%, or two kinds and above different fibrous material yarns (or long filament).
That said skeleton structure adopts on base cloth is netted, warp-wise or broadwise setting, and the spacing distance between adjacent warp-wise or the broadwise skeleton is provided with as required.If adopt the identical distance distance, can make that the intensity of a monoblock Compound Fabric is more even.The width of mesh skeleton of being made up of high fiber strength strains or warp-wise, broadwise skeleton and the size of space can be confirmed arbitrarily according to production engineering specifications; Forming high-intensity fiber yarn (or high strength filament) radical of skeleton can confirm arbitrarily according to production engineering specifications, to satisfy the final instructions for use of product; The kind of general fibre material yarn (or long filament) and high fiber strength strains yarn (or long filament), specification can be confirmed arbitrarily according to production engineering specifications, to satisfy the final instructions for use of product.Broadwise high-intensity fiber skeleton 3 and warp-wise high-intensity fiber skeleton 2 all can satisfy the stress requirement of Compound Fabric.
Said base cloth adopts general fibre 1 material to process, and general fibre 1 material comprises in low elastic polyester filament, network yarn, polyester drawn yarns, terylene short fiber yarn, polyester-cotton blend yarn, plain edition polyvinyl, plain edition polypropylene fibre and the plain edition polyamide fibre one or several; Said skeleton structure is processed by high fiber strength strains, and high fiber strength strains comprises in polyester industrial yarn, high-tenacity terylene yarn, high strong type terylene short fiber yarn and high strong type polyvinyl, high strong type polypropylene fibre, the high strong type polyamide fibre one or several; Further, as base cloth, two-sided or single face constitutes coated fabric, plastic-coated fabric or tarpaulin through coated with resins at it with the Compound Fabric that contains skeleton structure, and said coated with resins comprises polyvinyl chloride, polyurethane or acrylic acid ester; As base cloth, at its single face or two-sided through pressing or binder resin film formation film-coated fabrics, resin film comprises the polyvinyl chloride calendered film with the Compound Fabric that contains skeleton structure.
Make warp thread with the 600D terylene net-thread; Make weft yarn with the 450D low elastic polyester filament; And the 0.7cm circulation feeds 31 group 650D polyester industrial yarn at the broadwise interval; Weave out broadwise and contain the Compound Fabric of high-intensity fiber skeleton, and, form the plastic-coated fabric (hereinafter to be referred as high-strength 1# plastic-coated fabric) that broadwise contains the high-intensity fiber skeleton at this cloth dual coated Corvic mixture; (the tearing brute force method of testing is according to GB/T 3917.2-2009 textile fabric tear properties part 2: the mensuration of trousers shape sample (single seam) tearing brute force to test its mass area ratio and broadwise tearing brute force then; Down with), and test data and common 600D/600D plastic-coated fabric compared, the result sees Fig. 5, Fig. 6.
Can be found out that by Fig. 5, Fig. 6 under the situation of the light 25g/ ㎡ of mass area ratio (3.6%), high-strength 1# plastic-coated fabric broadwise tearing brute force but exceeds common plastic-coated fabric 38 newton (47%), has reached 119 newton, serviceability obviously is superior to common plastic-coated fabric.
Embodiment 2:
Make warp thread with the 300D terylene net-thread; Make weft yarn with the 300D low elastic polyester filament, and at the warp-wise 500D polyester industrial yarn of 31 group of 0.6cm cycle arrangement at interval, at the broadwise 500D polyester industrial yarn of 31 group of 0.7cm circulation feeding at interval; Weave out the Compound Fabric (hereinafter to be referred as high-strength 2# Compound Fabric) that contains the high-intensity fiber mesh skeleton through broadwise; Test its mass area ratio and warp, broadwise tearing brute force then, and test data and common plastic-coated base cloth are compared, the result sees Fig. 7, Fig. 8.
Can know by Fig. 7, Fig. 8; Under the situation of the light 10g/ ㎡ of mass area ratio (5.5%); High-strength 2# Compound Fabric warp-wise tearing brute force exceeds common plastic-coated base cloth 142 newton (165%); The broadwise tearing brute force exceeds common plastic-coated base cloth 33 newton (22%), and comprehensive anti-tear broken performance obviously is superior to common plastic-coated base cloth.
With high-strength 2# Compound Fabric as base cloth; At its dual coated Corvic mixture; Formation contains the plastic-coated fabric (hereinafter to be referred as high-strength 2# plastic-coated fabric) of high-intensity fiber mesh skeleton through broadwise; Continue its mass area ratio of test and warp, broadwise tearing brute force, and test data and common 300D/300D plastic-coated fabric are compared, the result sees Fig. 9, Figure 10.
Can know by Fig. 9, Figure 10; Under the situation of the light 21g/ ㎡ of mass area ratio (4.2%); High-strength 2# plastic-coated fabric warp-wise tearing brute force exceeds common plastic-coated fabric 64 newton (85%); The broadwise tearing brute force exceeds common plastic-coated fabric 44 newton (61%), and comprehensive anti-tear broken performance obviously is superior to common plastic-coated fabric.
Take aforesaid way, just can realize the utility model preferably.
Claims (6)
1. adopt the Compound Fabric of high-intensity fiber, comprise the base cloth that the braiding of some one threads or some threads constitutes, it is characterized in that: be provided with the skeleton structure of forming by high-strength yarn or high strength filament on the said base cloth, and skeleton structure is passed base cloth as skeleton.
2. employing high-intensity fiber according to claim 1 is characterized in that as the Compound Fabric of skeleton: said skeleton structure adopts netted, warp-wise or broadwise setting on base cloth.
3. employing high-intensity fiber according to claim 1 is as the Compound Fabric of skeleton; It is characterized in that: said base cloth adopts general fibre (1) material to process, and general fibre (1) material comprises in low elastic polyester filament, network yarn, polyester drawn yarns, terylene short fiber yarn, polyester-cotton blend yarn, plain edition polyvinyl, plain edition polypropylene fibre and the plain edition polyamide fibre one or several.
4. employing high-intensity fiber according to claim 1 is as the Compound Fabric of skeleton; It is characterized in that: said skeleton structure is processed by high fiber strength strains, and high fiber strength strains comprises in polyester industrial yarn, high-tenacity terylene yarn, high strong type terylene short fiber yarn and high strong type polyvinyl, high strong type polypropylene fibre, the high strong type polyamide fibre one or several.
According to any described employing high-intensity fiber in the claim 1 to 4 as the Compound Fabric of skeleton; It is characterized in that: with the Compound Fabric that contains skeleton structure as base cloth; Two-sided or single face constitutes coated fabric, plastic-coated fabric or tarpaulin through coated with resins at it, and said coated with resins comprises polyvinyl chloride, polyurethane or acrylic acid ester.
According to any described employing high-intensity fiber in the claim 1 to 4 as the Compound Fabric of skeleton; It is characterized in that: with the Compound Fabric that contains skeleton structure as base cloth; At its single face or two-sided through pressing or binder resin film formation film-coated fabrics, resin film comprises the polyvinyl chloride calendered film.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220329954.3U CN202626442U (en) | 2012-07-10 | 2012-07-10 | Compound cloth adopting high intensive fiber as skeleton |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201220329954.3U CN202626442U (en) | 2012-07-10 | 2012-07-10 | Compound cloth adopting high intensive fiber as skeleton |
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| CN202626442U true CN202626442U (en) | 2012-12-26 |
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| CN201220329954.3U Expired - Fee Related CN202626442U (en) | 2012-07-10 | 2012-07-10 | Compound cloth adopting high intensive fiber as skeleton |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088522A (en) * | 2013-01-30 | 2013-05-08 | 惠阳维信纺织工业有限公司 | Furniture knitting method using mesh plate strip and warp yarn to serve as warp and weft |
| CN103526427A (en) * | 2013-11-05 | 2014-01-22 | 吴江市森豪纺织品有限公司 | Multifunctional composite blending fabric |
| CN105887502A (en) * | 2016-05-09 | 2016-08-24 | 威尔克工业纺织（嘉兴）有限公司 | Blend-woven coated backing fabric for high-temperature resistant conveying belt |
| CN105926307A (en) * | 2016-05-09 | 2016-09-07 | 威尔克工业纺织（嘉兴）有限公司 | High-temperature-resistant high-strength coating base cloth |
| CN107419408A (en) * | 2017-09-15 | 2017-12-01 | 成都海蓉特种纺织品有限公司 | A kind of lace stitch and its method for weaving |
| CN108728984A (en) * | 2018-05-31 | 2018-11-02 | 海宁市硖石迅奇科技信息咨询服务部 | A kind of preparation method of UV finespuns back of the body polishing lamp cloth |
| CN109016784A (en) * | 2018-08-24 | 2018-12-18 | 刘峰 | A kind of preparation method of high bearing capacity air duct cloth material |
| CN111748892A (en) * | 2020-06-19 | 2020-10-09 | 苏州朗特斯医疗科技有限公司 | Medical human tissue collecting bag fabric structure |
-
2012
- 2012-07-10 CN CN201220329954.3U patent/CN202626442U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088522A (en) * | 2013-01-30 | 2013-05-08 | 惠阳维信纺织工业有限公司 | Furniture knitting method using mesh plate strip and warp yarn to serve as warp and weft |
| CN103526427A (en) * | 2013-11-05 | 2014-01-22 | 吴江市森豪纺织品有限公司 | Multifunctional composite blending fabric |
| CN105887502A (en) * | 2016-05-09 | 2016-08-24 | 威尔克工业纺织（嘉兴）有限公司 | Blend-woven coated backing fabric for high-temperature resistant conveying belt |
| CN105926307A (en) * | 2016-05-09 | 2016-09-07 | 威尔克工业纺织（嘉兴）有限公司 | High-temperature-resistant high-strength coating base cloth |
| CN105887502B (en) * | 2016-05-09 | 2018-04-17 | 威尔克工业纺织（嘉兴）有限公司 | High-temperature resistant belt conveyer knits coating base fabric with mixed |
| CN105926307B (en) * | 2016-05-09 | 2018-12-18 | 威尔克工业纺织（嘉兴）有限公司 | High temperature resistance and high strength coated base fabric |
| CN107419408A (en) * | 2017-09-15 | 2017-12-01 | 成都海蓉特种纺织品有限公司 | A kind of lace stitch and its method for weaving |
| CN108728984A (en) * | 2018-05-31 | 2018-11-02 | 海宁市硖石迅奇科技信息咨询服务部 | A kind of preparation method of UV finespuns back of the body polishing lamp cloth |
| CN109016784A (en) * | 2018-08-24 | 2018-12-18 | 刘峰 | A kind of preparation method of high bearing capacity air duct cloth material |
| CN111748892A (en) * | 2020-06-19 | 2020-10-09 | 苏州朗特斯医疗科技有限公司 | Medical human tissue collecting bag fabric structure |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121226 Termination date: 20180710 |
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| CF01 | Termination of patent right due to non-payment of annual fee |