CN202626046U - Full-automatic ceramic sheet production system - Google Patents
Full-automatic ceramic sheet production system Download PDFInfo
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- CN202626046U CN202626046U CN 201220224528 CN201220224528U CN202626046U CN 202626046 U CN202626046 U CN 202626046U CN 201220224528 CN201220224528 CN 201220224528 CN 201220224528 U CN201220224528 U CN 201220224528U CN 202626046 U CN202626046 U CN 202626046U
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Abstract
The utility model discloses a full-automatic ceramic sheet production system. The full-automatic ceramic sheet production system comprises a uniform linear material subsystem, an ultra-large platen press, an automatic trimming and tailoring subsystem, an automatic roller printing subsystem, an ink jet printing subsystem, an electronic microwave drying subsystem, a full-automatic natural gas roller kiln and a flat suction discharging brick subsystem. As the full-automatic ceramic sheet production system adopts drying and firing integration, drying and firing continuous integration does not require glaze lines for connection, the breakage rate of products moving on the glaze lines is reduced, consumed energy is reduced, and compared with the traditional technology, more than 25 percent of energy consumption is saved; and space can also be saved, and the power energy of the glaze lines is saved. In addition, by adopting the latest microwave drying technology, the work efficiency is enhanced, and energy is saved. By adopting the printing technology firstly and the drying and firing integration technology later, the production continuity is improved, the length of a production line is greatly shortened, and compared with a traditional production line, the production line saves more energy.
Description
Technical field
The utility model relates to the ceramic thin plate production field, particularly a kind of fully-automatic ceramic thin plate production system.
Background technology
As shown in Figure 1, traditional ceramics thin plate production process is:
1. the powder that will handle well before is conveyed into press 11 by conveying belt, then through the grid cloth, by brick pressing machine compression moulding.
2. the green compact of compression moulding contain certain moisture content, in order to improve the intensity of base, satisfy the requirement of carrying with the back operation, and green compact will get into dry channel and carry out drying through drying machine 12 through a turning then, and it is temperature required to reduce the temperature to the postorder glazing.
3. then again through a turning, get into glaze line 13 and carry out glazing and printing.Glazing and printing process are the patterns that designs according in advance, and through transfer printing flower net or engraving rubber roll, the pore that printing glaze is seen through mesh or rubber roll is transferred on the glazed body.
4. burn till through getting into kiln 14 after the turning at last, product is dry through the preheating zone, and clinkering zone is fired and three programs of cooling zone cooling finally form by a firing.
Conventional production lines, bend is many, and the position of going up and down is many, and shipment distance is far away, and it is big to take up room, difficult arrangement, and big energy-consuming; Simultaneously dryly separate with burning till, base brick intensity is very easy to take place breakage, product breakage rate height in low after drying.
The utility model content
The utility model is in order to overcome defective in the above-mentioned prior art, provides a kind of and has taken up room for a short time, arranges simply, and power consumption is few, the fully-automatic ceramic thin plate production system that the product breakage rate is low.
For achieving the above object; According to the utility model a kind of fully-automatic ceramic thin plate production system is provided; Comprise successively in order by the ceramic thin plate production process and to connect: evenly straight line cloth subsystem, super-huge platen-press, subsystem is cut out in deburring automatically, roller printing subsystem, ink jet printing subsystem, the dry subsystem of electronic microwave, full-automatic Sweet natural gas roller kiln and dull and stereotyped the suction are unloaded the brick subsystem automatically; Powder transports through even straight line cloth subsystem; Pass through super-huge platen-press compression moulding again; Directly carry out glazing by automatic roller printing subsystem with the ink jet printing subsystem then, unload the brick subsystem and carry out drying and burn till integrated completion getting into the dry subsystem of electronic microwave, full-automatic Sweet natural gas roller kiln and dull and stereotyped suction at last.
In the technique scheme, the ink jet printing subsystem is for using the printing subsystem of contactless inorganic color mode of printing.
Compared with prior art; The utlity model has following beneficial effect: because fully-automatic ceramic thin plate production system adopts drying to burn till integrated; Feasible drying is burnt till continuously, and the integrated glaze line that need not use connects; Reduce the breakage rate that product is walked about and produced on the glaze line, reduce the consumption of the energy, practice thrift the energy consumption more than 25% than traditional technology; All right brief space, the power source of brief glaze line.In addition, utilize up-to-date microwave drying technology, promoted working efficiency and practiced thrift the energy.Utilize the integrated drier firing technology of printing earlier, improve the continuity of producing, the length of the production line that shortens greatly is than conventional production lines save energy.
Description of drawings
Fig. 1 is the structural representation of traditional ceramics thin plate production line;
Fig. 2 is the structural representation of the fully-automatic ceramic thin plate production system of the utility model.
Embodiment
Below in conjunction with accompanying drawing, the embodiment of the utility model is described in detail, but the protection domain that is to be understood that the utility model does not receive the restriction of embodiment.It will be appreciated that; Mentioned in the following embodiment of the utility model " on ", D score, " left side ", " right side ", " front " and " reverse side " be benchmark with the direction shown in each figure all; These words that are used for limiting direction only are for the ease of explanation, do not represent the restriction to the concrete technical scheme of the utility model.
As shown in Figure 2, the fully-automatic ceramic thin plate production system of the utility model comprises successively: evenly subsystem 23 is cut out in straight line cloth subsystem 21, super-huge platen-press 22, automatic deburring, roller printing subsystem 24, ink jet printing subsystem 25, the dry subsystem 26 of electronic microwave, full-automatic Sweet natural gas roller kiln 27 and flat board are inhaled and unloaded brick subsystem 28 automatically.
Wherein, evenly straight line cloth subsystem 21 utilizes high-frequency vibration and electronic induction technology to make powder be evenly distributed on the belt, and distribution error is no more than 3.5%.Super-huge platen-press 22 uses large-tonnage, and repeatedly pressuring method makes powder be pressed into the sheet material of 3-6MM uniform thickness.Automatically deburring cut out subsystem 23 utilize fully automatic technique with the sheet material that suppresses according to the desired size cutting, and can reclaim the participation powder automatically, reclaim and use again.Automatically roller printing subsystem 24 can be according to the different designs print product.Ink jet printing subsystem 25 is to use contactless inorganic color printing technology, can print the product of different designs more flexibly.The dry subsystem 26 of electronic microwave has the drying efficiency height, and characteristics such as energy-conserving and environment-protective can make product be dried to required moisture content at several minutes.Full-automatic Sweet natural gas roller kiln 27 utilize Sweet natural gas to act as a fuel, and have the energy-conserving and environment-protective characteristics.Add the oxygen-enriched combusting system, have characteristics such as energy-saving and environmental protection.The dull and stereotyped suction unloaded brick subsystem 28 labor savings in a large number, has characteristics such as efficient, safe.
The production process of fully-automatic ceramic thin plate production system is: compression moulding, and----glaze line printing-----drying is burnt till integrated continuous completion.Be with the difference of traditional ceramics thin plate production line: mainly be that process sequence is different; Also promptly the technical scheme of this fully-automatic ceramic thin plate production system has changed process sequence, promptly exchanges the drying of traditional ceramics thin plate production line and glazing step, earlier through press; The glazing of coming out directly to carry out; Then behind admission passage with drying with burn till integrated completion, whole proposal is apart from weak point (300 meters of production lines), and do not have turnings, goes up and down.
Because fully-automatic ceramic thin plate production system adopts drying to burn till integrated; Feasible drying is burnt till continuously, and the integrated glaze line that need not use connects; Reduce the breakage rate that product is walked about and produced on the glaze line, reduce the consumption of the energy, practice thrift the energy consumption more than 25% than traditional technology; All right brief space, the power source of brief glaze line.In addition, utilize up-to-date microwave drying technology, promoted working efficiency and practiced thrift the energy.Utilize the integrated drier firing technology of printing earlier, improve the continuity of producing, the length of the production line that shortens greatly is than conventional production lines save energy.
More than the disclosed several specific embodiments that are merely the utility model, still, the utility model is not limited thereto, any those skilled in the art can think variation all should fall into the protection domain of the utility model.
Claims (2)
1. fully-automatic ceramic thin plate production system; It is characterized in that: comprise successively in order by the ceramic thin plate production process connecting: evenly straight line cloth subsystem, super-huge platen-press, subsystem is cut out in deburring automatically, roller printing subsystem, ink jet printing subsystem, the dry subsystem of electronic microwave, full-automatic Sweet natural gas roller kiln and dull and stereotyped the suction are unloaded the brick subsystem automatically; Powder transports through even straight line cloth subsystem; Pass through said super-huge platen-press compression moulding again; Directly carry out glazing by said automatic roller printing subsystem with the ink jet printing subsystem then, unload the brick subsystem and carry out drying and burn till integrated completion getting into the dry subsystem of electronic microwave, full-automatic Sweet natural gas roller kiln and dull and stereotyped suction at last.
2. fully-automatic ceramic thin plate production system according to claim 1 is characterized in that: said ink jet printing subsystem is for using the printing subsystem of contactless inorganic color mode of printing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220224528 CN202626046U (en) | 2012-05-18 | 2012-05-18 | Full-automatic ceramic sheet production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220224528 CN202626046U (en) | 2012-05-18 | 2012-05-18 | Full-automatic ceramic sheet production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202626046U true CN202626046U (en) | 2012-12-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220224528 Expired - Lifetime CN202626046U (en) | 2012-05-18 | 2012-05-18 | Full-automatic ceramic sheet production system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103351175A (en) * | 2013-06-10 | 2013-10-16 | 陈仲礼 | Ceramic tile processing integral device |
| CN103804029A (en) * | 2014-03-11 | 2014-05-21 | 马郡 | Precise glaze spraying and microwave heating drying method and equipment for ceramics |
| CN104608237B (en) * | 2014-12-20 | 2016-09-07 | 佛山市南海鑫隆机工机械有限公司 | A kind of porcelain tool automatic moulding production line and control method thereof |
-
2012
- 2012-05-18 CN CN 201220224528 patent/CN202626046U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103351175A (en) * | 2013-06-10 | 2013-10-16 | 陈仲礼 | Ceramic tile processing integral device |
| CN103804029A (en) * | 2014-03-11 | 2014-05-21 | 马郡 | Precise glaze spraying and microwave heating drying method and equipment for ceramics |
| CN103804029B (en) * | 2014-03-11 | 2015-02-04 | 唐山瑞祈陶瓷科技开发有限公司 | Precise glaze spraying and microwave heating drying method and equipment for ceramics |
| CN104608237B (en) * | 2014-12-20 | 2016-09-07 | 佛山市南海鑫隆机工机械有限公司 | A kind of porcelain tool automatic moulding production line and control method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Beiliu new Goldman Sachs Ceramics Co., Ltd. Assignor: Tang Shuodu Contract record no.: 2014450000057 Denomination of utility model: Full-automatic ceramic sheet production system Granted publication date: 20121226 License type: Exclusive License Record date: 20140721 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210917 Address after: 537400 the Guangxi Zhuang Autonomous Region Yulin Beiliu City Ceramic Industrial Park Patentee after: GUANGXI XINGAOSHENG THIN BUILDING CERAMICS Co.,Ltd. Address before: 537300 No. 24, weisantun, Xinru village, Da'an Town, Pingnan County, Guigang City, Guangxi Zhuang Autonomous Region Patentee before: Tang Shuodu |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121226 |