The utility model content
The purpose of the utility model is to provide a kind of energy-conservation variable frequency adjustment accurate aerating system, and it makes system remain better power save mode, and energy-saving effect is obvious.
Be a kind of energy-conservation accurate aerating system of variable frequency adjustment of realizing that the utility model purpose provides; Comprise frequency transformer, gas blower; A plurality of aeration tanks and aerator, and a plurality of inlet pipe motor-driven control valve also comprise DO master governor, caloic formula flow sensor; Dissolved oxygen probe, the flow secondary controller;
Wherein, said DO master governor and flow secondary controller serial connection, said DO master governor output main regulation parameter is to the flow secondary controller;
Said DO master governor is also connected to caloic formula flow sensor, dissolved oxygen probe and a plurality of inlet pipe motor-driven control valve; Said DO master governor receives the data of caloic formula flow sensor, dissolved oxygen probe, and to a plurality of inlet pipe motor-driven control valve output steering orders;
Said flow secondary controller serial connection and control of conversion device; Said frequency transformer also is connected in series and controls gas blower; Said gas blower is connected to said a plurality of inlet pipe motor-driven control valve through pipeline; Said caloic formula flow sensor is connected on the pipeline between said gas blower and a plurality of inlet pipe motor-driven control valve, measures said gas blower flow;
Said fusion oxygen probe is surveyed the DO value of said aeration tank, and the DO value is transferred to master governor.
More excellent ground, said DO master governor comprises the DCS dissolved oxygen controller; Be connected to a plurality of motorized adjustment threshold switchs that are connected in parallel of the said inlet pipe motor-driven control valve of a plurality of controls of DCS dissolved oxygen controller MPI end; Be connected to the gas blower MCP of DCS dissolved oxygen controller NODE end, and a plurality of mutual placed in-line a plurality of gas blower LCP that are connected to the NODE end of gas blower MCP.
More excellent ground, said flow secondary controller comprises the 2nd PLC program logic controller.
More excellent ground, the aerator in the said aeration tank are micro-hole aerator or middle air pocket aerator.
More excellent ground, said micro-hole aerator in can opening, micro-hole aerator, perhaps flat aerator, perhaps bell-jar micro-hole aerator, the perhaps bar-shaped micro-hole aerator of Vilaterm.
More excellent ground, said air pocket aerator be two umbellate form aerators, the air diffusion aerator of boring a hole, micro-hole aerator in the reticular membrane, fixing spiral aerator, dynamic aeration device, a kind of in basin shape aerator or the perforated pipe aerating regulation device.
The beneficial effect of the utility model is: the accurate aerating system of energy-conservation variable frequency adjustment of the utility model; It is changed to signal criterion with dissolved oxygen, air flow quantity; Regulating rotating speed with frequency transformer is regulating measure, makes system remain better power save mode, and energy-saving effect is obvious.
Embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the accurate aerating system of energy-conservation variable frequency adjustment of the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
But as a kind of embodiment, the accurate aerating system of the energy-conservation variable frequency adjustment of the utility model adopts the tandem flow control that is changed to signal criterion with dissolved oxygen, air flow quantity, is specially adapted to the aeration tank dissolved oxygen system of big-and-middle-sized sewage work.
The accurate aerating system of energy-conservation variable frequency adjustment of the utility model; Comprise dissolved oxygen probe 8, aeration tank housing (DO master governor) 1, caloic formula flow sensor 7, frequency transformer 3; Gas blower housing (flow secondary controller) 2; Gas blower 4, and a plurality of aeration tank and aerator 5, a plurality of inlet pipe motor-driven control valves 6.
As shown in Figure 1, said DO master governor 1 and flow secondary controller 2 serial connections, said master governor 1 output main regulation parameter is to flow secondary controller 2;
Said DO master governor 1 is also connected to caloic formula flow sensor 7, dissolved oxygen probe 8 and a plurality of inlet pipe motor-driven control valve 6; Said DO master governor 1 receives the data of caloic formula flow sensor 7, dissolved oxygen probe 8, and to a plurality of inlet pipe motor-driven control valve 6 output steering orders.
Said flow secondary controller 2 serial connection and control of conversion devices 3; Said frequency transformer 3 also is connected in series and controls gas blower 4; Said gas blower 4 is connected to said a plurality of inlet pipe motor-driven control valve 6 through pipeline; Said caloic formula flow sensor 7 is connected on the pipeline between said gas blower 4 and a plurality of inlet pipe motor-driven control valve 6, measures said gas blower 4 flows.
Said fusion oxygen probe 8 is surveyed DO (dissolved oxygen, the dissolved oxygen) value of said aeration tank 5, and the DO value is transferred to master governor 1.
As shown in Figure 1; The accurate aerating system of energy-conservation variable frequency adjustment of the utility model; Each aeration tank and aerator connect independently inlet pipe motor-driven control valve, and its flow control is required through the total flux to total system dissolved oxygen pipeline by aeration tank housing (DO master governor) and the actual oxygen requirement of each sewage lagoon is monitored.
But as a kind of embodiment, said DO master governor (aeration tank housing) carries out weighted average calculation to be kept under the prerequisite of system's total flux demand, carries out proportional distribution by each regional demand again.Inlet pipe motor regulated valve aperture to each regional flow in each aeration tank of adjustment increases simultaneously or during the state that reduces simultaneously, flow is minimum stability number, and provide this moment again departs from control.
But as a kind of embodiment; Its flow control realizes through float control method and/or PID method; Through DO value and optimum value in the dissolved oxygen probe monitoring aeration tank relatively; Regulate requirement by the output of DO master governor and give flow secondary controller (gas blower housing), carry out the rotating speed adjustment of gas blower by flow secondary controller output command to frequency transformer, thereby carry out regulating.
Preferably; But as a kind of embodiment; The detection of dissolved oxygen is directly to be monitored by the DO master governor in the aeration tank; As shown in Figure 2, aeration tank housing (DO master governor) 1 comprises a PLC program logic controller (DCS dissolved oxygen controller) 11, is connected to a plurality of motorized adjustment threshold switchs 12 that are connected in parallel of the said inlet pipe motor-driven control valve of a plurality of controls of DCS dissolved oxygen controller MPI end; Be connected to the gas blower MCP13 of DCS dissolved oxygen controller NODE end, and a plurality of mutual placed in-line a plurality of gas blower LCP14 that are connected to the NODE end of gas blower MCP13.
Each aeration tank has different dissolved oxygen demands; Carry out weighted average calculation by the DCS dissolved oxygen controller (PLC logic controller) of DO master governor and keep system's total flux demand; Put again before this and to carry out proportional distribution by each regional demand; Promptly select different motorized adjustment threshold switchs to carry out switching operation, adjust each aeration tank inlet pipe air intake valve aperture.If the aeration required value needs the flow secondary controller to carry out through the tolerance that adjusting is transported in the sewage lagoon, then the DO master governor will provide operating value output order to the flow secondary controller in following two kinds of working method, and first method is the control intermediate value of floating.Second method is for to carry out based on the parameter of PID (PID) control method.Its tolerance according to total system requires and gas blower operation quantity, changes based on the dissolved oxygen system.
Preferably, but as a kind of embodiment, as shown in Figure 3, said flow secondary controller 2 comprises the 2nd PLC program logic controller 21.The 2nd PLC logic controller of blower variable frequency housing (flow secondary controller) is that every gas blower provides and starts/stop control; Lean on from the signal enabling of DO master governor and the machine that turns off the blast; Or output frequency transformer rotary speed instruction, thereby guarantee desired air flow quantity.Further, under DO master governor LOS Loss Of Signal situation, the flow secondary controller will be by the DO master governor secure data control gas blower of receiving at last.
Gas blower relies on the data that set at the flow secondary controller to move.The numerical value of target flow and rotating speed will be set on the blower variable frequency housing; Be within the blower fan safety operation scope, flow secondary controller adjustment frequency transformer rotating speed (being blower speed) satisfy atmospheric condition and system pressure variation with keep ampere/flux values target value ± 2% within (dependence variable frequency adjustment).When rotating speed dropped to minimum stability number, the minimax reference mark through the setting of flow secondary controller prevented that the gas blower operation from departing from acceptable parameter area.
As shown in Figure 1, DO master governor and the work of flow secondary controller serial connection, the output of DO master governor are as the set(ting)value of flow secondary controller, by flow secondary controller control of conversion device rotating speed.
Here, dissolved oxygen is the major control index as the homophony parameter, and the aeration flow is secondary adjusting parameter, and it is in order to stablize the auxiliary parameter that principal parameter is introduced.
The DO master governor carries out work according to the homophony parameter (dissolved oxygen content) and the deviation of technology preset value; Its output is as the set(ting)value of flow secondary controller; The DO master governor plays a leading role in this system; The flow secondary controller is according to this second parameter of aeration flow and carry out work from the set(ting)value deviation of DO master governor, and the flow secondary controller is exported direct control of conversion device.
Two setters are when in system interference taking place, and according to the calculation formula of said oxygen requirement and drag losses, carry out three kinds and regulate the situation analysis adjusting:
1) owing to the interference of aerator reason or pipeline local losses or other reasons; Blower export pressure and flow are changed, aeration rate is changed, after system detects this variation; The instruction of flow secondary controller output frequency transformer speed adjustment is to keep the aeration flow unchanged.If interference volume is less, be overcome if after the inflow-rate of water turbine secondary controller is regulated, disturb, then the DO master governor does not participate in regulating; If interference volume is bigger, then when the flow secondary controller is regulated, further regulate by the DO master governor, thoroughly eliminate disturbing influence and make principal parameter return to set(ting)value.
2) if airing system is stable; And the water yield, water quality, water temperature or the outside air temperature that get into the aeration tank change; Destroyed original balance, principal parameter is fluctuateed, at this moment dissolved oxygen probe detects this variation afterreaction to DO master governor input terminus; The regulating command of DO master governor output flow is to flow secondary controller input terminus, and two setter series connection are regulated.
3) if interference raises principal parameter (dissolved oxygen concentration) and second parameter (gas blower flow) simultaneously or reduces simultaneously, this moment, major and minor setter was consistent to the speed-regulating instruction of frequency transformer; If disturb major and minor parameter to inverse variation; System guarantees that at first principal parameter is stable; Be that setter requires to carry out work according to principal parameter, second parameter need not keep definite value, and the pair that the flow secondary controller after principal parameter is regulated carries out frequency conversion instruction output again according to adjusted second parameter value is regulated.
4) if the pressure equilibrium of pipeline is destroyed; Then original whole piping system needs the DO master governor to readjust; The adjustment foundation is according to maximum opening valve principle; Guarantee that wherein the valve of the maximum pipeline of the pressure-losses is 100% aperture, adjust other valve to new balance, make system remain the better power save mode of maximum opening valve.
Preferably; The said energy-conservation accurate aerating system of variable frequency adjustment is the accurate aerating system of energy-conservation variable frequency adjustment that carries out sewage treatment process; Said sewage treatment process is CASS (Cycl ic Act iva ted Sludge Sy s tem, loop cycle activated sludge process) technology or SBR (Sequencing Batch Reactor, sequencing batch active sludge or the intermittent activated sludge process) technology of liquid level variable aeration; It is other accurate aeration method relatively, and energy-saving effect will be more obvious.
The accurate aerating system of energy-conservation variable frequency adjustment of the utility model is changed to signal criterion with dissolved oxygen, air flow quantity, and regulating rotating speed with frequency transformer is regulating measure.For aerating systems such as liquid level variable CASS or SBR, and the film purging system energy-saving effect of transformation power is more obvious.
Under the air quantity of gas blower and tubing system both stable condition; If all valve LTP reach minimum in the pipeline; The aeration tank can followed the tracks of and provide to gas blower because the DO value changes and liquid level changes needed flow and pressure immediately through regulating rotating speed, and aerating system at this moment becomes the accurate aerating system of most economical energy-conservation frequency conversion; If still switch through the operation of regulating between the blower speed realization equipment, it is minimum like this system pressure to be remained, and reaches energy-conservation purpose.
Preferably, in the utility model, but as a kind of embodiment; Aerator in the said aeration tank can be micro-hole aerator or middle air pocket aerator; Wherein, big-and-middle-sized Sewage Plant can adopt micro-hole aerator, air pocket aerator during contact oxidation method can adopt.
According to oxygenation capacity curve under the aerator standard state and bottom velocity curve; Can confirm standard state oxygenation capacity, coefficient of oxygen utilization and the dynamicefficiency of aerator under different service areas, different air quantity, the different aeration depth of water, confirm aeration tank sewage oxygen requirement through calculating.
But as a kind of embodiment, said micro-hole aerator includes but not limited to: in can opening, micro-hole aerator, and perhaps flat aerator, perhaps bell-jar micro-hole aerator, the perhaps bar-shaped micro-hole aerator of Vilaterm; Preferably, in the WWT of discontinuous aeration, during use can be opened, micro-hole aerator.
But as a kind of embodiment, said air pocket aerator includes but not limited to: two umbellate form aerators, perforation air diffusion aerator, micro-hole aerator in the reticular membrane, fixing spiral aerator, dynamic aeration device, a kind of in basin shape aerator or the perforated pipe aerating regulation device.
In order to make system's control stabilization and energy-conservation, need confirm the aeration rate that each aeration tank is required according to oxygen requirement because accuracy value is most important to dissolved oxygen control, thus total tolerance set(ting)value precision of gas blower must be arranged on ± below 2%; Pass through the accumulation of the pressure-losses of each link of gas blower simultaneously and calculate, can confirm the needed pressure of total system, thereby confirm the operating power of gas blower.
After confirming gas blower air feed total amount; For confirming the operating power of gas blower; Also need confirm the required pressure of total system; The required pressure of total system can calculate from the pressure-losses of each link, and the pressure-losses of whole aerating system comprises airduct linear loss, the airduct local losses of working medium, the pressure-losses of each valve, the pressure-losses (comprising hydrostatic and the required least resistance of aerator aeration that the air point of release is above) at aeration head place.
In the system of the utility model; The variation of aeration tank each valve opening of inlet all can cause the variation of other valve flow and the pressure-losses, concerning any valve; If obtain the flow that certain is confirmed; So when big aperture because the pressure-losses is minimum, need not gas blower bigger pressure output be provided, mean that gas blower works under lower power; So for the aerating system of a plurality of arms and valve; For flow and the lower-wattage of realizing that certain is confirmed; Need keep the pressure-losses that each arm aerator is exported to blower outlet remains unchanged and keeps aperture maximum rating under the equilibrium pressure; Be about to the pipeline air intake valve maximum apart from the pressure-losses and open to 100%, other pipe valve is adjusted according to this and made each line loss roughly approaching, and is equal to guarantee air intake.At this moment; If system balancing is destroyed again; Change like amount of inlet water, water quality, water temperature, system pressure, aeration rate, or keto consumpting speed and oxygenation velocity balance destroyed, dissolved oxygen concentration is changed; At this moment regulate blower speed through frequency conversion system and PID setter again; With regulate the gas blower aeration rate (keep electric current or flow target value ± 2% within) make aeration tank dissolved oxygen concentration reach new balance and stability state, this moment, whole aerating system was issued to specific gas blower flow at the minimum state of LTP all the time, made system remain better power save mode.
Should be noted that at last that obviously those skilled in the art can carry out various changes and modification to the utility model and not break away from the spirit and the scope of the utility model.Like this, if these of the utility model are revised and modification belongs within the scope of the utility model claim and equivalent technologies thereof, then the utility model also is intended to comprise these changes and modification.