CN202620996U - Control system for zinc oxide desulfuration - Google Patents
Control system for zinc oxide desulfuration Download PDFInfo
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- CN202620996U CN202620996U CN2012202011098U CN201220201109U CN202620996U CN 202620996 U CN202620996 U CN 202620996U CN 2012202011098 U CN2012202011098 U CN 2012202011098U CN 201220201109 U CN201220201109 U CN 201220201109U CN 202620996 U CN202620996 U CN 202620996U
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Abstract
The utility model provides a control system for zinc oxide desulfuration, which comprises a zinc oxide smoke bin, an electronic spiral scale, a feeding screw conveyor, a supernate storage tank, a slurrying tank, at least one absorption tower, a circulating tank, a washing tower, a despumation tower, a collection device, a first controller, a second controller and a third controller, wherein the first controller is used for conducting first control on an outlet pump of the slurrying tank according to flue gas flow rate and sulfur dioxide concentration at the inlet of the washing tower, the flow rate of the outlet pump of the slurrying tank and a first set value; the second controller is used for conducting second control on an outlet pump of the supernate storage tank according to the flow rate of the outlet pump of the supernate storage tank and a second set value; and the third controller is used for conducting third control on the feeding screw conveyor according to a measured value of the electronic spiral scale and a third set value. According to the system provided by the embodiment of the utility model, the control quality and the control efficiency are improved; and the disturbance rejecting capability is high.
Description
Technical field
The utility model relates to the zinc oxide desulfurization technical field, particularly a kind of control system that is used for the zinc oxide desulfurization processing.
Background technology
People just carry out the zinc oxide desulfurization experiment since the seventies; The basic principle of zinc oxide desulfurization is that the washing lotion that the powder with zinc oxide adds the desulfurization slag of returning in water or the technology is mixed with suspension; In absorption equipment,, sulfur in smoke is mainly removed with forms such as zinc sulfite, zine hydrosulfite, zinc sulfate with the sulfur dioxide in flue gas reaction.Wherein the zinc oxide of zinc oxide desulfurization method can directly obtain in some smelteries; And desulfurization product can be utilized again; Economy, environmental protection are the technology that many smelteries press for most, and some enterprises also utilize this principle to carry out the short-term suitability for industrialized production; But the ubiquitous following problem of prior art; Each equipment of suitability for industrialized production system, the pipeline obstruction that are used for the zinc oxide desulfurization processing on the one hand are serious, and the equipment corrosion in the system is serious on the other hand, can't realize the reliable control of system.
The utility model content
The purpose of the utility model is intended to solve at least one of above-mentioned technological deficiency.
For achieving the above object, the embodiment of the utility model proposes a kind of control system that zinc oxide desulfurization is handled that is used for, and comprising: the zinc oxide fumes storehouse; Electron helical is claimed, links to each other with said zinc oxide fumes storehouse, is used to measure the outlet zinc oxide amount in said zinc oxide fumes storehouse; The feed screw machine links to each other with said zinc oxide fumes storehouse; The supernatant storage tank; The pulp groove; Link to each other with said supernatant storage tank with said zinc oxide fumes storehouse respectively; The outlet pump of said supernatant storage tank is sent said supernatant into said pulp groove; Said feed screw machine is sent the zinc oxide fumes in the said zinc oxide fumes storehouse into said pulp groove, and said zinc oxide and said supernatant are mixed into the zinc oxide slurries in said pulp groove; At least one inhales tower, is used for said zinc oxide slurries and sulfur in smoke and carries out chemical reaction; Circulating slot links to each other with said pulp groove with said at least one suction tower respectively, is used for said zinc oxide slurries are sent into said at least one suction tower with the form of spray; Scrubbing tower is used for the flue gas that contains sulfur dioxide is purified, and flue gas after being purified is sent into said at least one suction tower; The foam removal tower links to each other with said at least one suction tower, is used for the flue gas after the said chemical reaction is discharged; Harvester; Claim to link to each other with electron helical with said foam removal tower, scrubbing tower, pulp groove outlet pump, supernatant storage tank outlet pump respectively, be used to gather the measured value that sulfur dioxide concentration, scrubbing tower import flue gas flow, scrubbing tower import sulfur dioxide concentration, pulp groove outlet pump discharge, supernatant storage tank outlet pump discharge and the electron helical of said foam removal tower outlet flue gas are claimed; First controller; Be used for obtaining first setting value, and said pulp groove outlet pump carried out first control according to said scrubbing tower import flue gas flow, scrubbing tower import sulfur dioxide concentration, pulp groove outlet pump discharge and first setting value according to the sulfur dioxide concentration of said foam removal tower outlet flue gas; Second controller is used for obtaining second setting value according to said pulp groove outlet pump discharge, and according to supernatant storage tank outlet pump discharge, said second setting value said supernatant storage tank outlet pump is carried out second control; And the 3rd controller, be used for obtaining the 3rd setting value, and said feed screw carried out the 3rd control according to measured value, said the 3rd setting value that electron helical is claimed according to said supernatant storage tank outlet pump discharge.
In an embodiment of the utility model, said first controller further comprises: first is provided with the unit, is used to be provided with said first setting value, and said first setting value that wherein is provided with is less than the sulfur dioxide concentration of said foam removal tower outlet flue gas; First value of feedback is provided with the unit; Be used for according to said scrubbing tower import flue gas flow, scrubbing tower import sulfur dioxide concentration; And according to following formula calculating amount of sulfur dioxide; Amount of sulfur dioxide=scrubbing tower import flue gas flow * scrubbing tower import sulfur dioxide concentration, and obtain the zinc oxide amount according to the outlet pump discharge of said pulp groove, and obtain the sulfur dioxide consumption of said chemical reaction according to said zinc oxide amount; Calculate the difference of said amount of sulfur dioxide and said sulfur dioxide consumption, said difference is set to first value of feedback; An and PID arithmetic element; Be used for carrying out a PID computing, and the frequency converter frequency of controlling said pulp groove outlet pump according to a said PID operation result is to realize the flow-control to said zinc oxide slurries according to said first setting value and said first value of feedback.
In an embodiment of the utility model; Also comprise: first-hand movement controller; Be used to receive manual control information and first frequency, and the frequency converter frequency of controlling said pulp groove outlet pump according to said first frequency is to realize the flow-control to said zinc oxide slurries to said pulp groove outlet pump.
In an embodiment of utility model of the present invention, also comprise: first remote controllers, be used to receive Long-distance Control information to said pulp groove outlet pump, and starting or stoping according to the said pulp groove outlet pump of said Long-distance Control information Control.
In an embodiment of the utility model; Said second controller further comprises: second is provided with the unit; Be used to calculate first cumulant of said pulp groove outlet pump discharge; And, calculate said second setting value according to following formula, the concentration of second setting value=first cumulant * zinc oxide slurries according to the concentration of said first cumulant and said zinc oxide slurries; Second value of feedback is provided with the unit, and the outlet pump discharge that is used for said supernatant storage tank is set to second value of feedback; And the 2nd PID arithmetic element; Be used for carrying out the 2nd PID computing, and the frequency converter frequency of controlling said supernatant storage tank outlet pump according to said the 2nd PID operation result is to realize the flow-control to said supernatant according to said second setting value and said second value of feedback.
In an embodiment of the utility model, also comprise: second-hand's movement controller is used to receive the new and second frequency of manual control to said supernatant storage tank outlet pump, and controls the frequency converter frequency of said supernatant storage tank outlet pump according to said second frequency.
In an embodiment of the utility model, also comprise: second remote controllers, be used to receive Long-distance Control information to said supernatant storage tank outlet pump, and starting or stoping according to the said supernatant storage tank outlet pump of said Long-distance Control information Control.
In an embodiment of the utility model; Said the 3rd controller further comprises: the 3rd is provided with the unit; Be used to calculate second cumulant of the outlet pump discharge of said supernatant storage tank; And, calculate said the 3rd setting value according to following formula, the ratio of the 3rd setting value=second cumulant * zinc oxide and supernatant according to the ratio of said second cumulant, zinc oxide and supernatant; The 3rd value of feedback is provided with the unit, is used for the measured value that said electron helical claims and is set to the 3rd value of feedback; And the 3rd PID arithmetic element; Be used for carrying out the 3rd PID computing, and the frequency converter frequency of controlling said feed screw machine according to said the 3rd PID operation result is to realize the control to said zinc oxide fumes flow according to said the 3rd setting value and said the 3rd value of feedback.
In an embodiment of the utility model, also comprise: the 3rd personal control, be used to receive manual control information and the 3rd frequency to said feed screw machine, and according to the frequency converter frequency of the said feed screw machine of said the 3rd FREQUENCY CONTROL.
In an embodiment of the utility model, also comprise: the 3rd remote controllers, be used to receive Long-distance Control information to said feed screw machine, and starting or stoping according to the said said feed screw machine of Long-distance Control information Control.
The control system that zinc oxide desulfurization is handled that is used for according to the utility model embodiment; At least have following beneficial effect: (1) is carried out FEEDFORWARD CONTROL according to scrubbing tower import flue gas flow and scrubbing tower import sulfur dioxide concentration to pulp groove outlet pump through first controller; And pulp groove outlet pump is carried out FEEDBACK CONTROL according to pulp groove outlet pump discharge; The control mode that this feedforward and feedback combine; Can in time overcome main disturbance through feedforward action influences controlled volume, can overcome a plurality of disturbing influences through FEEDBACK CONTROL, improves control quality and control efficiency; (2) long owing to the entire process process reaction time; Make that the control procedure hysteresis quality is big; Pulp groove outlet pump, supernatant storage tank outlet pump, feed screw machine are constituted the control system of the zinc oxide desulfurization processing of a tandem; Control loop to pulp groove outlet pump is the main control loop of tandem control; Control to the control of supernatant storage tank and screw(-type) feeder is the subloop of tandem control, and subloop has effectively overcome the fluctuation of the zinc oxide flow that supernatant flow and zinc oxide fumes flowed fluctuation cause; (3) can realize that pulp groove outlet pump, supernatant storage tank export the manual control and the Long-distance Control of pump and feed screw machine, convenient management.
Aspect that the utility model is additional and advantage part in the following description provide, and part will become obviously from the following description, or recognize through the practice of the utility model.
Description of drawings
Above-mentioned and/or additional aspect of the utility model and advantage are from obviously with easily understanding becoming the description of embodiment below in conjunction with accompanying drawing, wherein:
Fig. 1 is the structured flowchart of the control system that is used for the zinc oxide desulfurization processing of an embodiment of the utility model.
The specific embodiment
Describe the embodiment of the utility model below in detail, the example of said embodiment is shown in the drawings, and wherein identical from start to finish or similar label is represented identical or similar elements or the element with identical or similar functions.Be exemplary through the embodiment that is described with reference to the drawings below, only be used to explain the utility model, and can not be interpreted as restriction the utility model.
Hereinafter the different structure that provides many various embodiment or example to be used for realizing the utility model disclosed.In order to simplify disclosing of the utility model, hereinafter the parts and the setting of specific examples are described.Certainly, they only are example, and purpose does not lie in restriction the utility model.In addition, the utility model can be in different examples repeat reference numerals and/or letter.This repetition is in order to simplify and purpose clearly, itself not indicate the relation between various embodiment that discuss of institute and/or the setting.In addition, various specific technology and examples of material that the utility model provides, but those of ordinary skills can recognize the property of can be applicable to of other technologies and/or the use of other materials.In addition; First characteristic of below describing second characteristic it " on " structure can comprise that first and second characteristics form the embodiment of direct contact; Can comprise that also additional features is formed on the embodiment between first and second characteristics, such first and second characteristics possibly not be direct contacts.
In the description of the utility model; It will be appreciated that; Term " vertically ", " laterally ", " on ", the orientation of indications such as D score, " preceding ", " back ", " left side ", " right side ", " vertically ", " level ", " top ", " end " " interior ", " outward " or position relation be for based on orientation shown in the drawings or position relation; Only be to describe with simplifying for the ease of describing the utility model; Rather than the device or the element of indication or hint indication must have specific orientation, with specific azimuth configuration and operation, therefore can not be interpreted as restriction to the utility model.
In the description of the utility model, need to prove, unless otherwise prescribed and limit; Term " installation ", " linking to each other ", " connection " should be done broad understanding, for example, can be mechanical connection or electrical connection; Also can be the connection of two element internals, can be directly to link to each other, and also can link to each other indirectly through intermediary; For those of ordinary skill in the art, can understand the concrete implication of above-mentioned term as the case may be.
Fig. 1 is the control system that zinc oxide desulfurization is handled that is used for of an embodiment of the utility model.As shown in Figure 1; The control system that zinc oxide desulfurization is handled that is used for according to this utility model embodiment comprises: zinc oxide fumes storehouse 1, electron helical claim 2, feed screw machine 3, supernatant storage tank 4, pulp groove 5, inhale tower 6 (wherein inhaling tower can comprise one or more), circulating slot 7, scrubbing tower 8, foam removal tower 9, harvester 10, first controller 11, second controller 12 and the 3rd controller 13.
Particularly, zinc oxide fumes storehouse 1 is used to store zinc oxide fumes.The import of feed screw machine 3 links to each other with the outlet in zinc oxide fumes storehouse 1; Electron helical claims that 2 import links to each other with the outlet of feed screw machine 3; Electron helical claims that 2 outlet links to each other with pulp groove 5; Zinc oxide fumes in the zinc oxide fumes storehouse 1 claims that through electron helical 2 get into pulp groove 5 again through feed screw machine 3, and wherein electron helical claims that 2 are used to measure the zinc oxide fumes amount that flows into pulp groove 5.Pulp groove 5 also links to each other with supernatant storage tank 4, and supernatant storage tank 4 is used to store supernatant.Pulp groove 5 links to each other with supernatant storage tank 4 with zinc oxide fumes storehouse 1 respectively; The outlet pump of supernatant storage tank 4 is sent supernatant into pulp groove 5; Feed screw machine 3 is sent the zinc oxide fumes in the zinc oxide fumes storehouse into pulp groove 5, and zinc oxide and supernatant are mixed into the zinc oxide slurries in pulp groove 5.Suction tower 6 is used for the zinc oxide slurries and sulfur in smoke is carried out chemical reaction.Circulating slot 7 links to each other with pulp groove 5 with suction tower 6 respectively, is used for the zinc oxide slurries are sent into suction tower 6 with the form of spray.Scrubbing tower 8 is used for the flue gas that contains sulfur dioxide is purified, and flue gas after being purified is sent into suction tower 6.Foam removal tower 9 links to each other with suction tower 6, is used for the flue gas after the chemical reaction is discharged.Harvester 10 claims that with electron helical 2 link to each other with foam removal tower 9, scrubbing tower 8, pulp groove 5 outlet pumps, supernatant storage tank 4 outlet pumps respectively, and the sulfur dioxide concentration, scrubbing tower 8 import flue gas flows, scrubbing tower 8 import sulfur dioxide concentrations, pulp groove 5 outlet pump discharges, supernatant storage tank 4 outlet pump discharges and the electron helical that are used to gather foam removal tower 9 outlet flue gases are claimed 2 measured value.First controller 11 is used for obtaining first setting value according to the sulfur dioxide concentration of foam removal tower 9 outlet flue gases, and according to scrubbing tower 8 import flue gas flows, scrubbing tower 8 import sulfur dioxide concentrations, pulp groove 5 outlet pump discharges and first setting value pulp groove 5 outlet pumps is carried out first control.Second controller 12 is used for obtaining second setting value according to pulp groove 5 outlet pump discharges, and according to supernatant storage tank 4 outlet pump discharges, second setting value supernatant storage tank 4 outlet pumps is carried out second control.The 3rd controller 13 is used for obtaining the 3rd setting value according to supernatant storage tank 4 outlet pump discharges, and claims that according to electron helical 2 measured value, the 3rd setting value carry out the 3rd control to feed screw machine 3.
Wherein, Pulp groove 5 outlet pumps, supernatant storage tank 4 outlet pumps and feed screw machine 3 etc. are implemented VFC to substitute traditional valve control, reduce because of frequent control valve baffle plate causes spigot baffle damage, pipe wear and often shuts down the economic loss that inspection and repair shop causes, traditional valve control piper is installed more complicated; The ductwork pressure fluctuation is big; Regulatory function is more single, and operational efficiency is low, and occurs easily leaking in the valve installation place.Adopt VFC to have following advantage: (1) variable frequency is stable, no matter how load changes, constant because of the synchronizing frequency of setting up, actual speed does not have bigger departing from; (2) frequency adjustment is convenient; Can regulate through knob manual adjustment or aanalogvoltage or other signals of telecommunication of directly importing 0-10V; Can realize the real soft start function of motor, reduce to start and impact, prolong the service life of equipment; Save maintenance cost, also help realizing electronics control and other equipment linkages automatically; (3) can use common AC induction motor, only need on the input power supply of motor, to insert a converter power supply and can realize speed governing, help the technological transformation and saving motor cost of existing equipment; (4) when low-speed running, the voltage that is added in the motor two ends is lower, and input power reduces greatly, and power savings is obvious; (5) price is lower, volume is little, in light weight etc.
In an embodiment of the utility model, first controller 11 comprise first the unit is set, first value of feedback is provided with a unit and a PID arithmetic element (not shown).
Particularly; First is provided with the unit is used to be provided with first setting value; First setting value that wherein is provided with is less than the sulfur dioxide concentration of foam removal tower 9 outlet flue gases; More specifically, at first obtain the sulfur dioxide concentration of foam removal tower 9 outlet flue gases according to harvester 10, the flue gas that foam removal tower 9 is exported is to handle flue gas afterwards through zinc oxide desulfurization; The sulfur dioxide concentration of foam removal tower 9 outlet flue gases need satisfy the regulation of relevant environmental protection, according to process conditions the sulfur dioxide concentration of first setting value less than foam removal tower 9 outlet flue gases can be set.First value of feedback is provided with the unit and is used for according to scrubbing tower 8 import flue gas flows, scrubbing tower 8 import sulfur dioxide concentrations; And calculating amount of sulfur dioxide; Amount of sulfur dioxide=scrubbing tower import flue gas flow * scrubbing tower import sulfur dioxide concentration wherein, and obtain the zinc oxide amount according to the outlet pump discharge of pulp groove 5, and obtain the sulfur dioxide consumption of chemical reaction according to the zinc oxide amount; Calculate the difference of amount of sulfur dioxide and sulfur dioxide consumption, difference is set to first value of feedback.The one PID arithmetic element is used for carrying out a PID computing according to first setting value and first value of feedback, and according to the frequency converter frequency of PID operation result control pulp groove 5 outlet pumps to realize flow-control to the zinc oxide slurries.
In an embodiment of the utility model; Also comprise first-hand movement controller (not shown); Be used to receive manual control information and first frequency to pulp groove 5 outlet pumps, and according to the frequency converter frequency of first frequency control pulp groove 5 outlet pumps to realize flow-control to the zinc oxide slurries.Particularly, if desired pulp groove 5 outlet pumps are manually controlled, switched to first-hand movement controller, artificial then input first frequency, first-hand movement controller are specifically controlled the frequency converter frequency of pulp groove 5 outlet pumps according to first frequency.
In an embodiment of the utility model, also comprise the first remote controllers (not shown), be used to receive Long-distance Control information to pulp groove 5 outlet pumps, and starting or stoping according to Long-distance Control information Control pulp groove 5 outlet pumps.Particularly, the running status that first remote controllers can be monitored pulp groove 5 outlet pumps realizes Long-distance Control according to the actual motion state, and Long-distance Control pulp groove 5 outlet pumps stop when for example breaking down, and fault is got rid of back control pulp groove 5 outlet pump startups.
In an embodiment of the utility model, second controller 12 comprise second the unit is set, second value of feedback is provided with unit and the 2nd PID arithmetic element (not shown).
Particularly, second is provided with first cumulant that the unit is used to calculate pulp groove 5 outlet pump discharges, and according to the concentration of first cumulant and zinc oxide slurries, calculates second setting value, wherein the concentration of second setting value=first cumulant * zinc oxide slurries.Second value of feedback is provided with the outlet pump discharge that the unit is used for supernatant storage tank 4 and is set to second value of feedback.The 2nd PID arithmetic element is used for carrying out the 2nd PID computing according to second setting value and second value of feedback, and according to the frequency converter frequency of the 2nd PID operation result control supernatant storage tank 4 outlet pumps to realize flow-control to supernatant.
In an embodiment of the utility model; System also comprises second-hand's movement controller (not shown); Be used to receive the new and second frequency of manual control, and export the frequency converter frequency of pumps according to second frequency control supernatant storage tank 4 to supernatant storage tank 4 outlet pumps.Particularly, if desired supernatant storage tank 4 outlet pumps are manually controlled, switched to second-hand's movement controller, artificial then input second frequency, second-hand's movement controller are specifically controlled the frequency converter frequency of supernatant storage tank 4 outlet pumps according to second frequency.
In an embodiment of the utility model, system also comprises the second remote controllers (not shown), receives the Long-distance Control information to supernatant storage tank 4 outlet pumps, and starting or stoping according to Long-distance Control information Control supernatant storage tank 4 outlet pumps.Particularly; Second remote controllers can be monitored the running status of supernatant storage tank 4 outlet pumps; Realize Long-distance Control according to the actual motion state, Long-distance Control supernatant storage tank 4 outlet pumps stop when for example breaking down, and fault is got rid of back control supernatant storage tank 4 outlet pump startups.
In an embodiment of the utility model, the 3rd controller 13 comprise the 3rd the unit is set, the 3rd value of feedback is provided with unit and the 3rd PID arithmetic element (not shown).
Particularly; The 3rd is provided with second cumulant that the unit is used to calculate the outlet pump discharge of supernatant storage tank 4; And according to ratio calculation the 3rd setting value of second cumulant, zinc oxide and supernatant, wherein, the ratio of the 3rd setting value=second cumulant * zinc oxide and supernatant.The 3rd value of feedback is provided with the unit and is used for electron helical and claims that measured value is set to the 3rd value of feedback.The 3rd PID arithmetic element is used for carrying out the 3rd PID computing according to the 3rd setting value and the 3rd value of feedback, and the frequency converter frequency of controlling feed screw machine 3 according to the 3rd PID operation result is to realize the control to the zinc oxide fumes flow.
In an embodiment of the utility model, system also comprises the 3rd personal control (not shown), is used to receive manual control information and the 3rd frequency to feed screw machine 3, and according to the frequency converter frequency of the 3rd FREQUENCY CONTROL feed screw machine 3.Particularly, if desired feed screw machine 3 is manually controlled, switched to the 3rd personal control, artificial then input the 3rd frequency, the 3rd personal control is specifically controlled the frequency converter frequency of feed screw machine 3 according to the 3rd frequency.
In an embodiment of the utility model, system also comprises the 3rd remote controllers (not shown), is used to receive the Long-distance Control information to feed screw machine 3, and starting or stoping according to Long-distance Control information Control feed screw machine 3.Particularly, the 3rd remote controllers can be monitored the running status of feed screw machine 3, realize Long-distance Control according to the actual motion state, and Long-distance Control feed screw machine 3 stops when for example breaking down, and fault is got rid of back control feed screw machine 3 and started.
The control system that zinc oxide desulfurization is handled that is used for according to the utility model embodiment; At least have following beneficial effect: (1) is carried out FEEDFORWARD CONTROL according to scrubbing tower import flue gas flow and scrubbing tower import sulfur dioxide concentration to pulp groove outlet pump through first controller; And pulp groove outlet pump is carried out FEEDBACK CONTROL according to pulp groove outlet pump discharge; The control mode that this feedforward and feedback combine; Can in time overcome main disturbance through feedforward action influences controlled volume, can overcome a plurality of disturbing influences through FEEDBACK CONTROL, improves control quality and control efficiency; (2) long owing to the entire process process reaction time; Make that the control procedure hysteresis quality is big; Pulp groove outlet pump, supernatant storage tank outlet pump, feed screw machine are constituted the control system of the zinc oxide desulfurization processing of a tandem; Control loop to pulp groove outlet pump is the main control loop of tandem control; Control to the control of supernatant storage tank and screw(-type) feeder is the subloop of tandem control, and subloop has effectively overcome the fluctuation of the zinc oxide flow that supernatant flow and zinc oxide fumes flowed fluctuation cause; (3) can realize that pulp groove outlet pump, supernatant storage tank export the manual control and the Long-distance Control of pump and feed screw machine, convenient management.
In the zinc oxide desulfurization processing procedure; We find that zinc oxide fumes and sulfur dioxide reaction speed have largely influenced the control performance of subsequent control system; Therefore zinc oxide fumes and sulfur dioxide reaction speed are monitored very importantly, and the temperature and pressure value of reaction speed and system is closely related.Therefore to scrubbing tower 8 import flue gases, inhale tower 6 (for example comprise 1 inhale tower, 2 inhale the treatment system that towers and 3 are inhaled towers) the import flue gas, flue-gas temperatures imported and exported by foam removal tower 9 and pressure is all monitored.Through monitoring, can effectively understand chemical reaction velocity, thereby make things convenient for the debugging of subsequent control system temperature and pressure.The height of pressure has not only influenced chemical reaction efficiency simultaneously; And the safety of the production of relation; Can be when Control System Design the design pressure alarm module, when configuration database is set up, requiring according to the process data in the control I/O of the system terminal table is that each pressure is set an alarming value, when the pressure of correspondence reaches or surpasses alarming value; Meeting variable color of configuration picture upward pressure value and flicker are reported to the police, and can show that at the configuration picture alarm region corresponding pressure is in warning.The control room operator can in time find onsite alarming pressure through configuration picture, and in time takes appropriate measures.Thereby realize on-the-spot pressure variations is monitored effectively and timely and controlled.And the engineer can realize the modification of the alarming value of pressure variations through revising database according to field condition.
In the description of this specification, the description of reference term " embodiment ", " some embodiment ", " illustrative examples ", " example ", " concrete example " or " some examples " etc. means the concrete characteristic, structure, material or the characteristics that combine this embodiment or example to describe and is contained among at least one embodiment or example of the utility model.In this manual, the schematic statement to above-mentioned term not necessarily refers to identical embodiment or example.And concrete characteristic, structure, material or the characteristics of description can combine with suitable manner in any one or more embodiment or example.
Although illustrated and described the embodiment of the utility model; For those of ordinary skill in the art; Be appreciated that under the situation of principle that does not break away from the utility model and spirit and can carry out multiple variation, modification, replacement and modification that the scope of the utility model is accompanying claims and be equal to and limit to these embodiment.
Claims (10)
1. one kind is used for the control system that zinc oxide desulfurization is handled, and it is characterized in that, comprising:
The zinc oxide fumes storehouse;
Electron helical is claimed, links to each other with said zinc oxide fumes storehouse, is used to measure the outlet zinc oxide amount in said zinc oxide fumes storehouse;
The feed screw machine links to each other with said zinc oxide fumes storehouse;
The supernatant storage tank;
The pulp groove; Link to each other with said supernatant storage tank with said zinc oxide fumes storehouse respectively; The outlet pump of said supernatant storage tank is sent said supernatant into said pulp groove; Said feed screw machine is sent the zinc oxide fumes in the said zinc oxide fumes storehouse into said pulp groove, and said zinc oxide and said supernatant are mixed into the zinc oxide slurries in said pulp groove;
At least one inhales tower, is used for said zinc oxide slurries and sulfur in smoke and carries out chemical reaction;
Circulating slot links to each other with said pulp groove with said at least one suction tower respectively, is used for said zinc oxide slurries are sent into said at least one suction tower with the form of spray;
Scrubbing tower is used for the flue gas that contains sulfur dioxide is purified, and flue gas after being purified is sent into said at least one suction tower;
The foam removal tower links to each other with said at least one suction tower, is used for the flue gas after the said chemical reaction is discharged;
Harvester; Claim to link to each other with electron helical with said foam removal tower, scrubbing tower, pulp groove outlet pump, supernatant storage tank outlet pump respectively, be used to gather the measured value that sulfur dioxide concentration, scrubbing tower import flue gas flow, scrubbing tower import sulfur dioxide concentration, pulp groove outlet pump discharge, supernatant storage tank outlet pump discharge and the electron helical of said foam removal tower outlet flue gas are claimed;
First controller; Be used for obtaining first setting value, and said pulp groove outlet pump carried out first control according to said scrubbing tower import flue gas flow, scrubbing tower import sulfur dioxide concentration, pulp groove outlet pump discharge and first setting value according to the sulfur dioxide concentration of said foam removal tower outlet flue gas;
Second controller is used for obtaining second setting value according to said pulp groove outlet pump discharge, and according to supernatant storage tank outlet pump discharge, said second setting value said supernatant storage tank outlet pump is carried out second control; And
The 3rd controller is used for obtaining the 3rd setting value according to said supernatant storage tank outlet pump discharge, and according to measured value, said the 3rd setting value that electron helical is claimed said feed screw machine is carried out the 3rd control.
2. the system of claim 1 is characterized in that, said first controller further comprises:
First is provided with the unit, is used to be provided with said first setting value, and said first setting value that wherein is provided with is less than the sulfur dioxide concentration of said foam removal tower outlet flue gas;
First value of feedback is provided with the unit, and be used for according to said scrubbing tower import flue gas flow, scrubbing tower import sulfur dioxide concentration, and calculate amount of sulfur dioxide according to following formula,
Amount of sulfur dioxide=scrubbing tower import flue gas flow * scrubbing tower import sulfur dioxide concentration,
And obtain the zinc oxide amount according to the outlet pump discharge of said pulp groove; Reach the sulfur dioxide consumption that obtains said chemical reaction according to said zinc oxide amount; Calculate the difference of said amount of sulfur dioxide and said sulfur dioxide consumption, said difference is set to first value of feedback; And
The one PID arithmetic element; Be used for carrying out a PID computing, and the frequency converter frequency of controlling said pulp groove outlet pump according to a said PID operation result is to realize the flow-control to said zinc oxide slurries according to said first setting value and said first value of feedback.
3. system as claimed in claim 2 is characterized in that, also comprises:
First-hand movement controller is used to receive manual control information and first frequency to said pulp groove outlet pump, and the frequency converter frequency of controlling said pulp groove outlet pump according to said first frequency is to realize the flow-control to said zinc oxide slurries.
4. like claim 2 or 3 each described systems, it is characterized in that, also comprise:
First remote controllers are used to receive the Long-distance Control information to said pulp groove outlet pump, and starting or stoping according to the said pulp groove outlet pump of said Long-distance Control information Control.
5. the system of claim 1 is characterized in that, said second controller further comprises:
Second is provided with the unit, is used to calculate first cumulant of said pulp groove outlet pump discharge, and according to the concentration of said first cumulant and said zinc oxide slurries, calculates said second setting value according to following formula,
The concentration of second setting value=first cumulant * zinc oxide slurries;
Second value of feedback is provided with the unit, and the outlet pump discharge that is used for said supernatant storage tank is set to second value of feedback; And
The 2nd PID arithmetic element; Be used for carrying out the 2nd PID computing, and the frequency converter frequency of controlling said supernatant storage tank outlet pump according to said the 2nd PID operation result is to realize the flow-control to said supernatant according to said second setting value and said second value of feedback.
6. system as claimed in claim 5 is characterized in that, also comprises:
Second-hand's movement controller is used to receive the new and second frequency of manual control to said supernatant storage tank outlet pump, and controls the frequency converter frequency of said supernatant storage tank outlet pump according to said second frequency.
7. like claim 5 or 6 each described systems, it is characterized in that, also comprise:
Second remote controllers are used to receive the Long-distance Control information to said supernatant storage tank outlet pump, and starting or stoping according to the said supernatant storage tank outlet pump of said Long-distance Control information Control.
8. the system of claim 1 is characterized in that, said the 3rd controller further comprises:
The 3rd is provided with the unit, is used to calculate second cumulant of the outlet pump discharge of said supernatant storage tank, and according to the ratio of said second cumulant, zinc oxide and supernatant, calculates said the 3rd setting value according to following formula,
The ratio of the 3rd setting value=second cumulant * zinc oxide and supernatant;
The 3rd value of feedback is provided with the unit, is used for the measured value that said electron helical claims and is set to the 3rd value of feedback; And
The 3rd PID arithmetic element is used for carrying out the 3rd PID computing according to said the 3rd setting value and said the 3rd value of feedback, and the frequency converter frequency of controlling said feed screw machine according to said the 3rd PID operation result is to realize the control to said zinc oxide fumes flow.
9. system as claimed in claim 8 is characterized in that, also comprises:
The 3rd personal control is used to receive manual control information and the 3rd frequency to said feed screw machine, and according to the frequency converter frequency of the said feed screw machine of said the 3rd FREQUENCY CONTROL.
10. like claim 8 or 9 described systems, it is characterized in that, also comprise:
The 3rd remote controllers are used to receive the Long-distance Control information to said feed screw machine, and starting or stoping according to the said said feed screw machine of Long-distance Control information Control.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012202011098U CN202620996U (en) | 2012-05-04 | 2012-05-04 | Control system for zinc oxide desulfuration |
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| CN2012202011098U CN202620996U (en) | 2012-05-04 | 2012-05-04 | Control system for zinc oxide desulfuration |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102652896A (en) * | 2012-05-04 | 2012-09-05 | 杭州三耐环保科技有限公司 | Control system used for zinc oxide desulfurization treatment |
| CN103263840A (en) * | 2013-05-23 | 2013-08-28 | 四川清源环境工程有限公司 | Method and device for recycling sulfur dioxide resources of zinc smelting enterprises |
| CN114618275A (en) * | 2021-12-16 | 2022-06-14 | 南通普瑞特机械有限公司 | Chemical industry reation kettle of waste gas rotary type preliminary treatment |
-
2012
- 2012-05-04 CN CN2012202011098U patent/CN202620996U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102652896A (en) * | 2012-05-04 | 2012-09-05 | 杭州三耐环保科技有限公司 | Control system used for zinc oxide desulfurization treatment |
| CN102652896B (en) * | 2012-05-04 | 2014-01-01 | 杭州三耐环保科技有限公司 | Control system used for zinc oxide desulfurization treatment |
| CN103263840A (en) * | 2013-05-23 | 2013-08-28 | 四川清源环境工程有限公司 | Method and device for recycling sulfur dioxide resources of zinc smelting enterprises |
| CN114618275A (en) * | 2021-12-16 | 2022-06-14 | 南通普瑞特机械有限公司 | Chemical industry reation kettle of waste gas rotary type preliminary treatment |
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