CN202619283U - Ground heating carpet and production equipment thereof - Google Patents
Ground heating carpet and production equipment thereof Download PDFInfo
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- CN202619283U CN202619283U CN 201220243426 CN201220243426U CN202619283U CN 202619283 U CN202619283 U CN 202619283U CN 201220243426 CN201220243426 CN 201220243426 CN 201220243426 U CN201220243426 U CN 201220243426U CN 202619283 U CN202619283 U CN 202619283U
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Abstract
The utility model belongs to the technical field of ground heating carpets and discloses a ground heating carpet and production equipment thereof. The ground heating carpet consists of a heat-preserving bottom material layer, a heating layer and a carpet surface material layer which are sequentially arranged from the bottom up, wherein polyurethane foamed adhesive layers are arranged between the heat-preserving bottom material layer and the heating layer and between the heating layer and the carpet surface material layer; and a power plug led out of the ground heating carpet and a temperature controller or a temperature controller with a temperature probe are electrically connected to the heating layer through a power cord. The production equipment adopts the structure as follows: a releasing roll and a pressing roll of the heat-preserving bottom material layer, a first spray head set, a releasing roll and a pressing roll of the heating layer, a second spray head set, a releasing roll and a pressing roll of the carpet surface material layer, and a shaping and pressing roll are sequentially arranged on the conveyer belt; and all the spray heads are communicated with a liquid outlet pipe of polyurethane melting equipment. The ground heating carpet has the advantages of good air breathability and heat conduction, high adhering strength, long service life, constant temperature and humidity, no naked flame, no spontaneous combustion, safety and reliability, and low in cost and high in efficiency because the carpet and a ground heating module are combined into one.
Description
Technical field
The utility model belongs to underground heat carpet technology field, refers in particular to a kind of ground thermal carpet and production equipment thereof.
Background technology
In the prior art; Heating module is installed in the environment that cement flooring etc. is moist, alkalescence is stronger, and referring to one Chinese patent application numbers 200720077637.6, this carbon crystal electrothermo module adopts the brilliant material of carbon as heater; And heater placed the module of PVC material; Reach the sealing heat preservation effect, its weak point is: in the process of installing and using, can't reach absolute sealing effectiveness, alkaline cement slurry can penetrate into the junction of heating module and lead; Thereby corrosion heater and splicing ear cause accidents such as heater puncture; One Chinese patent application numbers 201110232279.2 discloses a kind of low temperature plane waterproof heating floor module; It comprises exterior trim waterproof layer, heating base material layer and the exterior trim substratum for waterproofing that stacks successively and paste; Wherein, Said heating base material layer is made up of last substrate layer, heating layer and the following substrate layer pasted successively; Said heating layer is an electric conduction of carbon fiber paper, through materials such as epoxy resin, polyvinyl chloride plastic plates the heater of heating floor is carried out sealed insulation and handles, and its weak point is: the one, and complex manufacturing; The 2nd, the poor thermal conductivity of materials such as epoxy resin, polyvinyl chloride plastic plate; The 3rd, this floor module can not replace carpet, and people also will lay carpet on floor module, forms the waste of material and has strengthened the heat conduction difficulty.
Summary of the invention
Ground thermal carpet and production equipment thereof that the purpose of the utility model provides that a kind of heating effect is good, production technology is simple, can directly replace carpet.
The purpose of the utility model is achieved in that
A kind of ground thermal carpet; Be disposed with insulation initial bed, zone of heating and the carpet surface bed of material from down to up; Between insulation initial bed and the zone of heating, be provided with the polyurethane foam adhesive linkage between zone of heating and the carpet surface bed of material; Be electrically connected with the attaching plug of drawing outside the ground thermal carpet through power line on the zone of heating; Put the temperature controller that is connected with temperature controller or has temp probe on the power line, described zone of heating is the PTC heating film, and described insulation initial bed is the heat-insulation layer that polyethylene foam-material forms.
The material of the above-mentioned carpet surface bed of material is: Textilene or artificial composite leather or flocking or sunlight lining or burlap.
The thickness of above-mentioned insulation initial bed is 5-50mm, and the thickness of zone of heating is 1-3mm, and the thickness of the carpet surface bed of material is 5-30mm.
The production equipment of a kind of ground thermal carpet; On frame, be horizontally arranged with the conveyer belt that power set drive; Direction by a side direction opposite side on the frame on the conveyer belt is disposed with the typing nip rolls that insulation initial bed release roller, first jet head sets, zone of heating release roller, second jet head sets, carpet surface bed of material release roller and lateral separation are uniformly distributed with; The downside that the insulation initial bed discharges roller, zone of heating release roller, carpet surface bed of material release roller is respectively arranged with insulation initial bed nip rolls, heated lamination material roller and carpet fabric lamination material roller; Height between insulation initial bed nip rolls and the conveyer belt upper surface is less than or equal to the thickness that is incubated initial bed; Height between first jet head sets and the conveyer belt upper surface is greater than the height of insulation initial bed and polyurethane foam adhesive linkage sum; Height between heated lamination material roller and the conveyer belt upper surface is less than or equal to the thickness of insulation initial bed, polyurethane foam adhesive linkage, zone of heating sum; Height between second jet head sets and the conveyer belt upper surface is greater than insulation initial bed, the thickness of two polyurethane foam adhesive linkages, the height of zone of heating sum; Height between carpet fabric lamination material roller and the conveyer belt upper surface is less than or equal to thickness, the zone of heating of insulation initial bed, two polyurethane foam adhesive linkages, the thickness sum of the carpet surface bed of material; Described first jet head sets and second jet head sets are several polyurethane foam liquid shower nozzles in the upper surface longitudinal separation setting of conveyer belt, and described polyurethane foam liquid shower nozzle all is communicated with the drain pipe of melt polyurethane equipment.
Above-mentioned typing nip rolls is identical with the height of carpet fabric lamination material roller.
The first above-mentioned jet head sets and second jet head sets are vertical every interval 200-600mm at the upper surface of conveyer belt a polyurethane foam liquid shower nozzle are set.
The top that above-mentioned insulation initial bed discharges the conveyer belt of roller offside is provided with the ground thermal carpet cutter sweep that is fixed on the frame.
Above-mentioned thermal carpet cutter sweep is machine cuts device or electric cutting device or hydraulic pressure cutter sweep.
Above-mentioned hydraulic pressure cutter sweep is: on the frame above the conveyer belt, be fixed with piston rod hydraulic cylinder down; The end of piston rod is fixed with the moving knife of down-bite jaw; Backing plate under the moving knife is provided with the stationary knife that cooperates cutting ground thermal carpet with moving knife, and the action of hydraulic cylinder has controller control.
The utility model is compared the outstanding and beneficial technical effects of prior art:
1, the carpet surface bed of material of the utility model directly uses the ventilative good carpet fabric that conducts heat, and need not re-lay carpet, can replace carpet; And its heat-transfer effect is good, switches on 10 minutes, and room temperature can reach about 20 degree; Practice thrift the laying of carpet, economy and beautiful appearance.
2, the utility model utilizes the high temperature when foaming at direct polyurethane foam adhesive linkage in the foaming between insulation initial bed and the zone of heating, between zone of heating and the carpet surface bed of material, makes adhesive strength height between each layer, good integrity.
3, the long service life of the utility model: the flexibility of PTC Electric radiant Heating Film is fabulous; Folding is curved, and the folding life-span of PTC Electric radiant Heating Film can not influence its service life greater than 8000 times even if on the ground of injustice, lay yet; Long service life, generally can reach more than 30 years the service life of PTC Electric radiant Heating Film.
4, the utlity model has auto-temperature-limiting character: the PTC Electric radiant Heating Film has positive temperature coefficient resistor, that is to say to have temperature-limiting character, and hot face temperature is controlled between 40-48 ℃ automatically, has energy savings, the advantage of constant temperature and humidity.
5, the utility model uses the PTC Electric radiant Heating Film as heater element, and Electric radiant Heating Film does not produce naked light, unnatural, safe and reliable in the process of electric heating conversion.
6, carpet and ground thermal modules are united two into one, cost is low, and efficient is high, and is economical convenient.
Description of drawings
Fig. 1 is the cross-sectional schematic of the utility model ground thermal carpet.
Fig. 2 is the principle schematic of the utility model underground heat carpet manufacture equipment.
The specific embodiment
The utility model is further described with specific embodiment below in conjunction with accompanying drawing, referring to Fig. 1-2:
A kind of ground thermal carpet 10; Be disposed with 5 layers of insulation initial bed 1, zone of heating 3 and carpet fabrics from down to up; Between insulation initial bed 1 and the zone of heating 3, be provided with polyurethane foam adhesive linkage 2,4 between zone of heating 3 and the carpet surface bed of material 5; Be electrically connected with the attaching plug 8 of drawing outside the ground thermal carpet through power line on the zone of heating 3; Put the temperature controller 6 that is connected with temperature controller 6 or has temp probe 7 on the power line, described zone of heating 3 is PTC heating films, and described insulation initial bed 1 is the heat-insulation layer that polyethylene foam-material forms.
The material of the above-mentioned carpet surface bed of material 5 is: Textilene or artificial composite leather or flocking or sunlight lining or burlap.
The thickness of above-mentioned insulation initial bed 1 is 5-50mm, and the thickness of zone of heating 3 is 1-3mm, and the thickness of the carpet surface bed of material 5 is 5-30mm.
PTC Electric radiant Heating Film (far infrared) belongs to the semiconductor heating film; Be through after the certain processing technique on the insulating materials surface; In the layer of conductive film that the insulating materials surface forms, conducting particles forms netted lattice structure on the surface of insulating barrier, and the various auxiliary agents that add in the film can be regulated Electric radiant Heating Film power; After the energising, this layer film just can be realized electric energy and heat energy conversion.The PTC Electric radiant Heating Film has the function from limit temperature, elimination electromagnetic field; Be applicable to various heating such as family expenses, hotel, kindergarten (comprising jade bed, health-care physiotherapeutic articles for use, concrete granite, floor tile, timber floor etc.); Its security performance is high, environmental protection more, energy-conservation.PTC Electric radiant Heating Film high temperature high voltage resistant, acid and alkali-resistance is corrosion-resistant, and aliquation, non-foaming does not reach more than 50 years service life, almost with the same life-span of building.
The production equipment of a kind of ground thermal carpet 10; On frame (not drawing among the figure), be horizontally arranged with the conveyer belt 22 that power set drive; Conveyer belt 22 leans on delivery wheel 21 to support; Power set are motor or stepper motor; The output shaft of power set drives delivery wheel 21 and then drives conveyer belt 22 by rotating counterclockwise among Fig. 2; Being disposed with the insulation initial bed by the direction of a side direction opposite side on the frame on the conveyer belt 22 discharges roller 41, first jet head sets 51, zone of heating and discharges roller 42, second jet head sets 52, the carpet surface bed of material and discharge the typing nip rolls 34 that roller 43 and lateral separation are uniformly distributed with; The downside that the insulation initial bed discharges roller 41, zone of heating release roller 42, carpet surface bed of material release roller 43 is respectively arranged with insulation initial bed nip rolls 31, heated lamination material roller 32 and carpet fabric lamination material roller 33; Height between insulation initial bed nip rolls 31 and conveyer belt 22 upper surfaces is less than or equal to the thickness that is incubated initial bed 1; Height between first jet head sets 51 and conveyer belt 22 upper surfaces is greater than the height of insulation initial bed 1 with polyurethane foam adhesive linkage 2 sums; Height between heated lamination material roller 32 and conveyer belt 22 upper surfaces is less than or equal to the thickness of insulation initial bed 1, polyurethane foam adhesive linkage 2, zone of heating 3 sums; Height between second jet head sets 52 and conveyer belt 22 upper surfaces is greater than insulation initial bed 1, the thickness of two polyurethane foam adhesive linkages 2, the height of zone of heating 3 thickness sums; Height between carpet fabric lamination material roller 33 and conveyer belt 22 upper surfaces is less than or equal to thickness, the zone of heating 3 of insulation initial bed 1, two polyurethane foam adhesive linkages 2, the thickness sum of the carpet surface bed of material 5; Described first jet head sets 51 and second jet head sets 52 are several polyurethane foam liquid shower nozzles that longitudinal separation is provided with above conveyer belt 22, and described polyurethane foam liquid shower nozzle all is communicated with the drain pipe of melt polyurethane equipment.
Above-mentioned typing nip rolls 34 is identical with the height of carpet fabric lamination material roller 33, and the effect of typing nip rolls 34 is that bonding good ground thermal carpet 10 is cooperated feeding and compresses typing with conveyer belt 22.
The first above-mentioned jet head sets 51 and second jet head sets 52 are vertical every interval 200-600mm at the upper surface of conveyer belt 22 a polyurethane foam liquid shower nozzle are set, and for example every interval is provided with 4 polyurethane foam liquid shower nozzles for 1 meter.
The top that above-mentioned insulation initial bed discharges the conveyer belt 22 of roller 31 offsides is provided with the ground thermal carpet cutter sweep 60 that is fixed on the frame.
Above-mentioned thermal carpet cutter sweep 60 is machine cuts device or electric cutting device or hydraulic pressure cutter sweep.
Above-mentioned hydraulic pressure cutter sweep is: on the frame above the conveyer belt, be fixed with piston rod hydraulic cylinder 61 down; The end of piston rod is fixed with the moving knife 62 of down-bite jaw; Backing plate 64 under the moving knife 62 is provided with the stationary knife 63 that cooperates cutting ground thermal carpet 10 with moving knife 62, and the action of hydraulic cylinder 61 has controller control.
The processing step of the utility model underground heat carpet manufacture equipment:
On insulation initial bed release roller 41, zone of heating release roller 42, carpet surface bed of material release roller 43, hang insulation initial bed 1, zone of heating 3, the carpet surface bed of material 5 respectively; Start melt polyurethane equipment; Make polyurethane be heated to that fusion is to be painted to do well; To be incubated initial bed 1, zone of heating 3, the carpet surface bed of material 5 draws respectively to being incubated under initial bed nip rolls 31, heated lamination material roller 32 and the carpet fabric lamination material roller 33; When startup power set driving conveyer belt 22 rotates counterclockwise; Open first jet head sets 51, second jet head sets 52; When conveyer belt 22 drive insulation initial beds 1, zone of heating 3, the carpet surface bed of material 5 move from right to left; First jet head sets 51, second jet head sets 52 are ejected into the polyurethane of fusion respectively between insulation initial bed 1 and the zone of heating 3, between zone of heating 3 and the carpet surface bed of material 5, form polyurethane foam adhesive linkage 2,4, move owing to accomplish to foam the ejection of the polyurethane of fusion the time; And the high temperature during by the ejection of the polyurethane of fusion; To be incubated between initial bed 1 and the zone of heating 3, zone of heating 3 is bonded together with the carpet surface bed of material 5, under the squeezing action of insulation initial bed nip rolls 31, heated lamination material roller 32, carpet fabric lamination material roller 33 and typing nip rolls 34 and conveyer belt 22, in the process of walking, accomplishes bonding typing; Left end at conveyer belt 22 cuts into the heating unit module by thermal carpet cutter sweep 60 length or width on demand, and the temperature controller 6 that Connects Power source plug 8 and temperature controller 6 or have a temp probe 7 promptly becomes independently thermal carpet 10.
The foregoing description is merely the preferred embodiment of the utility model, is not the protection domain that limits the utility model according to this, so: the equivalence that all structures according to the utility model, shape, principle are done changes, and all should be covered by within the protection domain of the utility model.
Claims (9)
- One kind ground thermal carpet; It is characterized in that: be disposed with insulation initial bed, zone of heating and the carpet surface bed of material from down to up; Between insulation initial bed and the zone of heating, be provided with the polyurethane foam adhesive linkage between zone of heating and the carpet surface bed of material; Be electrically connected with the attaching plug of drawing outside the ground thermal carpet through power line on the zone of heating; Put the temperature controller that is connected with temperature controller or has temp probe on the power line, described zone of heating is the PTC heating film, and described insulation initial bed is the heat-insulation layer that polyethylene foam-material forms.
- 2. a kind of ground according to claim 1 thermal carpet is characterized in that: the material of the described carpet surface bed of material is: Textilene or artificial composite leather or flocking or sunlight lining or burlap.
- 3. a kind of ground according to claim 1 thermal carpet is characterized in that: the thickness of described insulation initial bed is 5-50mm, and the thickness of zone of heating is 1-3mm, and the thickness of the carpet surface bed of material is 5-30mm.
- 4. the production equipment of a kind of ground as claimed in claim 1 thermal carpet; It is characterized in that: on frame, be horizontally arranged with the conveyer belt that power set drive; Direction by a side direction opposite side on the frame on the conveyer belt is disposed with the typing nip rolls that insulation initial bed release roller, first jet head sets, zone of heating release roller, second jet head sets, carpet surface bed of material release roller and lateral separation are uniformly distributed with; The downside that the insulation initial bed discharges roller, zone of heating release roller, carpet surface bed of material release roller is respectively arranged with insulation initial bed nip rolls, heated lamination material roller and carpet fabric lamination material roller; Height between insulation initial bed nip rolls and the conveyer belt upper surface is less than or equal to the thickness that is incubated initial bed; Height between first jet head sets and the conveyer belt upper surface is greater than the height of insulation initial bed and polyurethane foam adhesive linkage sum; Height between heated lamination material roller and the conveyer belt upper surface is less than or equal to the thickness of insulation initial bed, polyurethane foam adhesive linkage, zone of heating sum; Height between second jet head sets and the conveyer belt upper surface is greater than insulation initial bed, the thickness of two polyurethane foam adhesive linkages, the height of zone of heating sum; Height between carpet fabric lamination material roller and the conveyer belt upper surface is less than or equal to thickness, the zone of heating of insulation initial bed, two polyurethane foam adhesive linkages, the thickness sum of the carpet surface bed of material; Described first jet head sets and second jet head sets are several polyurethane foam liquid shower nozzles in the upper surface longitudinal separation setting of conveyer belt, and described polyurethane foam liquid shower nozzle all is communicated with the drain pipe of melt polyurethane equipment.
- 5. the production equipment of a kind of ground according to claim 4 thermal carpet is characterized in that: described typing nip rolls is identical with the height of carpet fabric lamination material roller.
- 6. the production equipment of a kind of ground according to claim 4 thermal carpet is characterized in that: described first jet head sets and second jet head sets are vertical every interval 200-600mm at the upper surface of conveyer belt a polyurethane foam liquid shower nozzle are set.
- 7. according to the production equipment of each described ground thermal carpet of claim 4-6, it is characterized in that: the top that described insulation initial bed discharges the conveyer belt of roller offside is provided with the ground thermal carpet cutter sweep that is fixed on the frame.
- 8. the production equipment of thermal carpet according to claim 7ly, it is characterized in that: described thermal carpet cutter sweep is machine cuts device or electric cutting device or hydraulic pressure cutter sweep.
- 9. the production equipment of thermal carpet according to claim 8ly; It is characterized in that: described hydraulic pressure cutter sweep is: on the frame above the conveyer belt, be fixed with piston rod hydraulic cylinder down; The end of piston rod is fixed with the moving knife of down-bite jaw; Backing plate under the moving knife is provided with the stationary knife that cooperates cutting ground thermal carpet with moving knife, and the action of hydraulic cylinder has controller control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220243426 CN202619283U (en) | 2012-05-25 | 2012-05-25 | Ground heating carpet and production equipment thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220243426 CN202619283U (en) | 2012-05-25 | 2012-05-25 | Ground heating carpet and production equipment thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202619283U true CN202619283U (en) | 2012-12-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220243426 Expired - Fee Related CN202619283U (en) | 2012-05-25 | 2012-05-25 | Ground heating carpet and production equipment thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202619283U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103005907A (en) * | 2012-12-31 | 2013-04-03 | 蒋军闽 | Leather-fur integrated warm-in-winter and cold-in-summer type life-cultivation and health-preservation thin mattress |
| CN103300684A (en) * | 2013-05-28 | 2013-09-18 | 江苏华峰自然纤维制品有限公司 | Production method of sisal hemp or jute blanket |
| CN104070762A (en) * | 2013-03-25 | 2014-10-01 | 上海新安汽车隔音毡有限公司 | Different-fabric fusing machine |
| CN113787807A (en) * | 2021-09-15 | 2021-12-14 | 新乡市北方纤维有限公司 | Clothing production is with multiple surface fabric combination equipment |
-
2012
- 2012-05-25 CN CN 201220243426 patent/CN202619283U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103005907A (en) * | 2012-12-31 | 2013-04-03 | 蒋军闽 | Leather-fur integrated warm-in-winter and cold-in-summer type life-cultivation and health-preservation thin mattress |
| CN103005907B (en) * | 2012-12-31 | 2015-06-10 | 蒋军闽 | Leather-fur integrated warm-in-winter and cold-in-summer type life-cultivation and health-preservation thin mattress |
| CN104070762A (en) * | 2013-03-25 | 2014-10-01 | 上海新安汽车隔音毡有限公司 | Different-fabric fusing machine |
| CN104070762B (en) * | 2013-03-25 | 2016-05-04 | 上海新安汽车隔音毡有限公司 | Xenogenesis fabric bonder |
| CN103300684A (en) * | 2013-05-28 | 2013-09-18 | 江苏华峰自然纤维制品有限公司 | Production method of sisal hemp or jute blanket |
| CN103300684B (en) * | 2013-05-28 | 2015-04-15 | 江苏华峰自然纤维制品有限公司 | Production method of sisal hemp or jute blanket |
| CN113787807A (en) * | 2021-09-15 | 2021-12-14 | 新乡市北方纤维有限公司 | Clothing production is with multiple surface fabric combination equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121226 Termination date: 20160525 |