CN202610159U - Turpentine recycling system - Google Patents
Turpentine recycling system Download PDFInfo
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- CN202610159U CN202610159U CN2012201630584U CN201220163058U CN202610159U CN 202610159 U CN202610159 U CN 202610159U CN 2012201630584 U CN2012201630584 U CN 2012201630584U CN 201220163058 U CN201220163058 U CN 201220163058U CN 202610159 U CN202610159 U CN 202610159U
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- turps
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- turpentine
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Abstract
The utility model discloses a turpentine recycling system, which comprises a turpentine heat exchanger, a water sealing tank, a washing machine, a separation tank, a turpentine decanter, a turpentine storage tank, a sewage collection tank and a pump. The turpentine heat exchanger is three-in-one type turpentine heat exchanger and is integrated by three independent heat exchangers, and the three independent heat exchangers are arranged at the upper part, the middle part and the lower part, and are connected in series by a pipeline; the heat exchangers are dividing wall tube shell type heat exchangers; a heat exchange pipe adopts a form of combining a metal corrugated pipe or a metal pipeline to a metal corrugated pipe, and a heat exchange partition board is provided with a pressure relief hole; the water sealing tank is a cylindrical sleeve cylinder; the washing machine is a straight cylinder type structure; the separation tank imitates pipeline design; the turpentine decanter is a groove tank type cylindrical structure, and an oil-water mixture interface pipe extends to the middle of a container and is vertically upward. According to the utility model, the exhaust gas generated in boiling wood chips in pulping and papermaking industry is recycled, so that resources and energy are recycled, the gas is purified and environment is protected; except for the turpentine, hot water at 50 DEG C to 60 DEG C can be recycled by the system.
Description
Affiliated technical field
The utility model technology belongs to the pulp and paper technology field, is specially turps recovery system in the pulping process of paper mill.
Background technology
Past papermaking is main with grass class and secondary recovery fiber, can not satisfy the needs of high-end paper product and high-speed paper machine, because of black liquor, waste water, waste gas environment has been caused severe contamination again.Along with the development of technology, paper machine speed is brought up to PM more than 1800 meters for more than 200 meter by the PM in past, and max. speed has reached 2200 meters of PMs, and the appearance of high-speed paper machine is also had higher requirement to the paper-making fibre quality.By using non-wood-fiber to change the use lumber fibre into, supply falls short of demand to add linters gradually in the paper mill, and viscose fiber is also partly replaced by lumber fibre.Thereby; Improved various pulping technique is by continuous employing, and during 140～150 ℃ of high-temp waste gas of needlebush batch cooking discharging, can take a large amount of turps materials out of; When waste gas was cooled to normal temperature, turps can condense into liquid and from sewage, separate.If the direct discharging of waste gas will cause severe contamination to environment, the heat energy that high-temp waste gas is taken away also is no small waste.
The turps mixing steam that tradition turps recovery system is sent here by pulping system is sent in the trash eliminator through pipeline; Contained solid substances such as fiber fines in the separating mixed gas; Trash eliminator is provided with pressure indication and liquid level control, prevents superpressure, liquid level superelevation; Impurity is discharged by the separator bottom; Steam is sent to the spiral-plate exchanger group by top duct and carries out cooling heat transferring, and spiral-plate exchanger is elementary cooling heat transferring, the parallel connection combination; The oil-water mixture gravity flow that condensation is got off is sent in the turps storagetank; The uncooled mixed gas that gets off is sent into and is replenished cooling in the secondary heat exchanger, and the oil-water mixture that condensation is got off is still sent in the turps storagetank, and non-condensation gas is discharged cooling system through pipeline.Cooling system adopts clear water as heat-eliminating medium, carries out indirect heat exchange, and the needed clear water flow of heat exchange carries out the control of TIC temperature, and the hot water that produces after the heat exchange is sent to hot water collection place.The turps storagetank is an internal partition overflow type structure; With storagetank two inside grooves about inside is divided into, inside groove leaves standstill oily water separation to oil-water mixture in the left side; Dividing plate is crossed in oil reservoir overflow after the separation; Get into the right side inside groove and store, and the sewage of inside groove bottom, left side need be observed according to the liquid level inditron that the groove side is installed, and judges that manual draining is carried out in the position of oil water surface.The inside groove on right side also is equipped with the liquid level inditron, can judge water-oil interface equally.Turps after the separation is stored in the right side inside groove, then outward transport.
The shortcoming of tradition turps system is clearly: finished product turps water cut is big, and purity is not high; Need the on-the-spot manual operations of workman, labour intensity is big; Sewage is difficult to seal collection; Foreign material content is high in the noncondensable gas, and air ambient pollutes big; The interchanger maintenance clean is inconvenient.
The utility model content
The utility model technical problem to be solved is the above-mentioned weak point that exists to prior art, and a kind of new turps recovery system is provided.
The technical scheme of the utility model:
The turps recovery system; Comprise by turps interchanger, water-sealed tank, washer, separating tank, turps decanting vessel, turps hold tank, sewage collecting tank and pump and forming; It is characterized in that: described turps interchanger is one group of trisome formula; Totally three independent heat exchanger package integrators, present, in, arrange down, form by the pipeline serial connection; Described water-sealed tank is a round shape, the band sleeve, and the internal water seal structure adopts the mode of clear water water seal, waste gas baffling water seal in water-sealed tank; Described washer carries out the waste gas washing for the straight barrel type structure adopts the mode of waste liquid top spray; Described separating tank is imitative duct type design; Described turps decanting vessel is that the groove pot type is columnar structured, and the oil-water mixture inlet pipe extends to the container middle part, and vertically upward, gradual change enlarges; The interface of export of finished oil has an elbow that makes progress in inside, processed oil is discharged by top, and the water shoot of container bottom connects " U " shape pipeline in the place; Described turps hold tank is the regular troughs jar structure.
Described turps interchanger can be partition tubulation shell-and-tube, and heat transfer tube adopts the form of metallic bellows or metallic conduit bond corrugated tube, and heat exchange dividing plate place is provided with relief hole.Described turps hold tank can be the regular troughs jar structure, is used to store the clarification turps after the separation, is isolated from the outside.
Described sewage collecting tank is the regular troughs jar structure, is used to store the waste water that native system produces, and it is delivered to the waste water processing station of factory.
Supporting tubing system comprises common connection transport pipe, exhaust emission pipe and has the U-shaped pipeline of centrifugation and the U-shaped pipeline of maintenance liquid level.
Supporting system: the temperature controlling system that is used for medium in the turps interchanger; The degree of ionization system of medium separation of cloudy and clear in the separating tank; Liquid level switch in the temperature controlling system of washer washed water, the container; The flow monitoring system of water seal water in the water-sealed tank; The liquid level of turps storagetank, temperature monitoring and send the monitoring of terebinthine degree of ionization outside; The tank level control system of sewage collecting tank.
The utility model is recycled to the refuse that chip steaming produces, and adopts one group of trisome formula interchanger as cools body equipment, reclaims the heat in the waste gas, uses water seal, circulation cleaning system to clean the incoagulability waste gas that produces in the removal process; Adopt separating tank, decanting vessel system to carry out oil, dirt (mainly being water) separation; Be provided with turps storage, sewage collection system and circuit design.Reach the effect of reclaiming resource, reclaiming the energy, Purge gas, protection environment; The product capable of using that native system reclaims also has 50～60 ℃ hot water except that turps.The utility model can be realized the good condensation of the waste gas that production system produces; Guarantee outer defeated terebinthine high purity, realize dividing dried up automatic discharging, reduce to efflux and carry turps, soiling solution drop secretly in the non-condensable gas; Reduce the load of flare system, reduce the production Hazard Factor.
Description of drawings
Fig. 1 is the utility model process flow sheet;
Fig. 2～Fig. 6 is the utility model system layout.
Among the figure: the 00-trash eliminator; Interchanger, the last interchanger of 03-under interchanger, the 02-among the 01-; The 04-water-sealed tank; 05-turps washer; The 06-recycle pump; The 07-1# separating tank; The 08-2# separating tank; 09-turps decanting vessel; The 10-sump pump; The 11-sewage collecting tank; 12-turps storagetank; 13-turps transferpump; 21～58-pipeline; 101-temperature control I, 102-temperature control II, 103-temperature control III, 104-temperature control IV; The control of 105-degree of ionization; The 106-degree of ionization is measured; 107-temperature survey I; The 108-liquid level switch; 109-temperature control V; 110-temperature survey II; 111-pressure survey I; The 112-flow measurement; 113-liquid level control I; 114-temperature survey III; The 115-level gauging; 116-temperature survey IV; The 117-degree of ionization is measured; 120-pressure survey II; 121-temperature survey V; 122-pressure survey III, 123-pressure survey IV; The control of 124-liquid level; 125-pressure survey V; 126-temperature survey VI.
Embodiment
Below in conjunction with accompanying drawing and embodiment, the utility model is further specified.
As shown in Figure 1: the turps recovery system; By interchanger in the turps 01, time interchanger 02, last interchanger 03, water-sealed tank 04, washer 05; 1# separating tank 07,2# separating tank 08; Turps decanting vessel 09, turps hold tank 12, compositions such as sewage collecting tank 11 and sump pump 10, turps transferpump 13.The turps interchanger is one group of trisome formula, by middle interchanger 01, down interchanger 02, go up interchanger 03 and be combined into one, present, in, arrange down, form by the pipeline serial connection; Middle interchanger 01, time interchanger 02, last interchanger 03 are partition tubulation shell-and-tube; Heat transfer tube adopts the form of metallic bellows or metallic conduit bond corrugated tube, and the dividing plate place in the interchanger is provided with relief hole.Water-sealed tank 04 is a round shape band sleeve, and the internal water seal structure adopts the mode of clear water water seal, waste gas baffling water seal in water-sealed tank; Washer 05 is the straight barrel type structure; Described separating tank is imitative piping design.Turps decanting vessel 09 is that the groove pot type is columnar structured, and the oil-water mixture inlet pipe extends to the container middle part, and vertically upward, gradual change enlarges; The interface of export of finished oil has one to be used for the elbow that make progress of processed oil by the top discharge in inside; The water shoot of container bottom connects " U " shape pipeline that a place can discharge the waste gas of carrying secretly in the oil product.
System operation mode is following:
The turps steam that is produced in the production system, water vapor, exhaust steam, exhaust-gas mixture are sent into the upper entrance of interchanger 01 in the turps by pipeline 21, get in the interchanger tube side.Factory's water coolant is sent in the heat exchanger shell pass by pipeline 27 simultaneously; Mixing steam is carried out heat exchange; The liquid that vapor condensation gets off is sent under the turps in the interchanger 02 by pipeline 22 according to potential difference; The mixing steam that does not have condensation to get off is sent on the turps in the interchanger 03, and the clear water after the heat exchange is sent to hot water recovery place by pipeline 28.Hot water pipeline 28 and phlegma pipeline 22 are provided with temperature control II102, with the condensation number of control mixing steam and the temperature of phlegma.
The condensation product that produces in the interchanger 01 on the turps is sent under the turps in the interchanger 02 by pipeline 22, gets into the tube side of interchanger.Factory's water coolant is sent in the heat exchanger shell pass by pipeline 29 simultaneously, and condensation product is carried out the secondary cooling heat transferring, and the liquid that total condensation is got off is sent in the separating tank 07 by pipeline 26 according to potential difference, and the clear water after the heat exchange is sent to hot water recovery place by pipeline 30.Hot water pipeline 30 and phlegma pipeline 26 are provided with temperature control IV104, with the temperature of control phlegma, avoid causing turpentine oil volatile because temperature is too high.
Do not have mixing steam that condensation gets off to send into the upper entrance of interchanger 03 on the turps on the turps in the interchanger 01, get in the interchanger tube side by pipeline 24.Factory's water coolant is sent in the shell side of interchanger by pipeline 31 simultaneously; Mixing steam is carried out heat exchange; The liquid that the mixing steam condensation is got off is sent in the pipeline 22 by pipeline 23 according to potential difference, in the interchanger 02, replenishes cooling under the entering turps; The not condensable waste gas that gets off is discharged into water-sealed tank by pipeline 25, and the clear water after the heat exchange is sent to hot water recovery place by pipeline 32.Hot water pipeline 32 is provided with temperature control I 101 with phlegma pipeline 24, the outer discharge pipe 25 of waste gas, gets off to guarantee whole condensations that turps steam can be tried one's best in the mixing steam.
Non-condensable gas in the pipeline 25 is sent into the side lower part position of washer 05 and is carried out spray washing; Non-condensable gas after the washing is sent to flare system by pipeline 38; Temperature indication II110 and pressure indication I 111 are housed on the pipeline 38, the required temperature of knowing of flare system, pressure data are provided.Send into the waste gas that also has turps storagetank etc. to discharge in the washer simultaneously, it is sent in the washer by pipeline 39, carries out spray washing equally.Washings in the washer according to the temperature V 109 of circulation fluid, replenishes fresh water coolant via pipeline 35 and pump 06, pipeline 37 recycles, to reduce wash temperature, improves washing effect, and make up water is sent in the circulating line 35 by pipeline 36.The liquid of accumulation is sent to sewage collecting tank 11 by pipeline 51 in the washer.
Pipeline 25 connects water-sealed tank 04, if the non-condensable gas pressure in the pipeline exceeds standard, a part of non-condensable gas will pass through water seal, carries out pressure release, with securing system.Water-sealed tank contains the water seal water of certain liquid level, and it has also played the effect of carrying liquid secretly in the non-condensable gas that absorbs except the water seal effect.The sewage that liquid is carried in absorption secretly send in the outer washer 05 in the lump, uses as a part of circulating cleaning solution.Flow indicating instrument 112 on the spot is housed, the aperture of the manually-operated gate on the subcontrol condensate make-up piping on the condensate make-up piping 34.
Mixing condensation flow in the pipeline 26 is gone in the 1# separating tank 07; The size of 1# separating tank 07 is greater than the size of pipeline; Through the design of outlet U type pipe, phlegma has certain liquid level and accumulates in 1# separating tank 07, carries out the degree of ionization of phlegma through degree of ionization control 105 herein and measures; If up to standard then liquid is via pipeline 41 fed downstream, if exceed standard then efflux by pipeline 42.The separator tube top is provided with vapor pipe 40, but discharging current send the non-condensable gas that produces in the process.
Phlegma up to standard is sent to 2# separating tank 08 by pipeline 41, further gets rid of evaporable turps steam, to guarantee safety.Phlegma is sent into the turps decanting vessel by pipeline 44 and is carried out oily water separation.
The center enlarged tube of phlegma in turps decanting vessel 09 of sending here by pipeline 44; Slowly send in the decanting vessel, because the volume of decanting vessel is very big, barrel diameter is considerably beyond transport pipe; Oil-water mixture stops in decanting vessel for a long time; Standing demix, the turps that density is lighter rests on top, and water rests on the bottom.Rest on outlet conduit 46 outflows of the turps on top by vessel side top, flow in the storagetank 12, the branch of bottom is dried up then to be sent to sewage collecting tank 11 by lower part outlet through pipeline 48.Pipeline 48 can guarantee the elevation of water surface in the turps decanting vessel 09 for U-shaped designs, and prevents that turps from flowing out from here.The highest point of the U-shaped pipe of turps decanting vessel 09 and pipeline 48 is provided with gas exhaust duct 45, pipeline 49, and non-condensable gas can be discharged from here.
Turps after the separation is sent in the turps storagetank 12 by pipeline 46 and is stored; Regularly send outside by pipeline 56, pump 13 and pipeline 57; Pipeline 57 is provided with towards the take-off pipe of sewage collecting tank 11 and degree of ionization metrical instrument 117, if exceed standard, then is sent to sewage collecting tank 11.Temperature measuring instrument IV116 and level gauging instrument 115 are housed on the turps storagetank 12, guaranteeing the safety of groove jar, and prevent the liquid superelevation.The groove tank top is provided with gas exhaust duct 58, and waste gas is discharged into washer.
The sewage of being sent here by pipeline 50,51,52 is pooled in the sewage collecting tank 11, is sent to sewage works via pump 10 and corresponding pipeline 54,55 and handles.The groove jar is provided with liquid level control I113, the liquid level in the control flume jar automatically.The groove tank top is provided with gas exhaust duct 53, and waste gas is discharged into washer.
Hot water reclaims house steward and is provided with degree of ionization indicating instrument 106 and temperature indicating instrument I107; The degree of ionization indicating instrument can be monitored the degree of ionization that reclaims liquid; If interchanger leaks in taking place; Backwater is by dirt, and then the data of degree of ionization indicating instrument will depart from normal backwater degree of ionization scope, helps operator that equipment is monitored.The return water temperature indication can help downstream hot water to use point to carry out the temperature judgement.
On pipeline 25 and the pipeline 39 joint is housed, can inserts LP steam, the steaming out when being used for system-down herein temporarily.
Claims (2)
1. turps recovery system; Comprise by turps interchanger, water-sealed tank, washer, separating tank, turps decanting vessel, turps hold tank, sewage collecting tank and pump and forming; It is characterized in that: described turps interchanger is one group of trisome formula; Totally three independent heat exchanger package integrators, present, in, arrange down, form by the pipeline serial connection; Described water-sealed tank is a round shape, the band sleeve, and the internal water seal structure adopts the mode of clear water water seal, waste gas baffling water seal in water-sealed tank; Described washer carries out the waste gas washing for the straight barrel type structure adopts the mode of waste liquid top spray; Described separating tank is imitative duct type design; Described turps decanting vessel is that the groove pot type is columnar structured; The oil-water mixture inlet pipe extends to the container middle part and gradual change vertically upward enlarges; The interface of export of finished oil has an elbow that makes progress in inside; Processed oil is discharged by top, and the water shoot of container bottom connects " U " shape pipeline in the place; Described turps hold tank is the regular troughs jar structure.
2. want 1 turps recovery system according to right, it is characterized in that: the turps interchanger is a partition tubulation shell-and-tube, and heat transfer tube adopts the form of metallic bellows or metallic conduit bond corrugated tube, and heat exchange dividing plate place is provided with relief hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201630584U CN202610159U (en) | 2012-04-17 | 2012-04-17 | Turpentine recycling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201630584U CN202610159U (en) | 2012-04-17 | 2012-04-17 | Turpentine recycling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202610159U true CN202610159U (en) | 2012-12-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201630584U Expired - Lifetime CN202610159U (en) | 2012-04-17 | 2012-04-17 | Turpentine recycling system |
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| Country | Link |
|---|---|
| CN (1) | CN202610159U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102719197A (en) * | 2012-04-17 | 2012-10-10 | 中国轻工业长沙工程有限公司 | Turpentine recovery system |
-
2012
- 2012-04-17 CN CN2012201630584U patent/CN202610159U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102719197A (en) * | 2012-04-17 | 2012-10-10 | 中国轻工业长沙工程有限公司 | Turpentine recovery system |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121219 |
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| CX01 | Expiry of patent term |