CN202601070U - Sand table teaching tool system for cement plant manufacturing management trainings - Google Patents

Sand table teaching tool system for cement plant manufacturing management trainings Download PDF

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Publication number
CN202601070U
CN202601070U CN 201220250935 CN201220250935U CN202601070U CN 202601070 U CN202601070 U CN 202601070U CN 201220250935 CN201220250935 CN 201220250935 CN 201220250935 U CN201220250935 U CN 201220250935U CN 202601070 U CN202601070 U CN 202601070U
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China
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district
sand table
cement
production
simulation
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Expired - Fee Related
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CN 201220250935
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聂雨薇
韩丽萍
滕英跃
王科唯
长青
李长青
王秀丽
赵红梅
马惠言
董红英
刘俊华
孙保华
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Inner Mongolia University of Technology
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Inner Mongolia University of Technology
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Abstract

The utility model provides a sand table teaching tool system for cement plant manufacturing management trainings and belongs to the technical field of sand table teaching tools. The sand table teaching tool system comprises a table face of a sand table, a cement production line simulation model, simulation coins, simulation cards and an auxiliary device, wherein the table face of the sand table comprises a sand table template, a plant building early stage area, a production area, an expense spending area, a sale area, a production line operating condition area and a cement production analogue simulation area. The plant building early stage area, the production area, the expense spending area, the sale area, the production line operating condition area and the cement production analogue simulation area are arranged on the sand table template. The cement production line simulation model is arranged on the cement production analogue simulation area, and the simulation coins and the simulation cards are arranged on the sand table disc to represent production management information. The auxiliary device comprises a production operation control computer which controls the cement production line simulation template. The sand table teaching tool system solves the problems that an existing sand table teaching tool is poor in pertinence, and the like, and has the advantages of enabling trainees to master the overall process of production management of the cement plant better, and the like.

Description

Cement mill production management training sand table teaching aid system
Technical field
The utility model relates to a kind of sand table teaching aid system, particularly a kind of sand table teaching aid system that is used for cement mill production management training.
Background technology
Cement production process is a subject that practicality is extremely strong, and the final purpose of its theoretical research and teaching is for " application ", promptly instructs practice effectively.Practicality, participatory, interactive, experience type teaching method are more and more paid attention to by each professional teaching.How under specific teaching environment and condition; Strengthen student's " practicality " and " property of participation ", especially let the student in undergoing, remove to understand knowledge architecture, understand main idea; And then accomplish the internalization and the deposition of knowledge, become the emphasis of professional teaching practice and applied research.
Yet, the teaching of existing institution of higher learning specialty, and To enterprises employee's training, the mode that still adopts traditional classroom to explain more.The student is difficult to the deep understanding of gain knowledge generation because of the experience that lacks practice.The needs of the more and more incompatible modern professional teaching of this traditional teaching mode, the Ministry of Education and all kinds of universities and colleges are all at active research and construction education experiment practice teaching.The knowwhy that professional teaching presses for chapters and sectionsization runs through through the simulation link, progressively accomplishes System Thinking, improves teaching efficiency and practical application ability effectively.
After the graduation of cement Major, should be able to utilize the own knowledge of being learned very soon, solve the practical problems that enterprise runs into with suiting measures to local conditions in the production and operation process.But Major needs long time could adapt to enterprise owing to lack the ability of practice after the graduation at present.Main cause has three.
1. at present China colleges and universities course is main with theoretical the lecturing in classroom mainly, and this mode of giving lessons is often interactive poor, and the student can only machinery goes to accept, and can not in time carry out information communication;
2. the student often pays attention to theory study to professional basic course, is indifferent to enterprise practice, lacks the ability of digesting to each side knowledge, does not know how it is applied to systematically solve the practical problems of enterprise in the reality of enterprise;
3. practising method only can increase the perceptual knowledge of student to enterprise, builds production run but can not deeply know from experience and understand assurance enterprise.
The ability of practice of cultivating the student at present has modes such as sand table training, simulation training, case teaching, and wherein the sand table simulated training receives owing to its student's property of participation is higher widely and paying close attention to.Enterprise's sand table simulation training is derived from the military war sand table simulation in west and deduces.The war sand table is deduced through antagonism and the trial of strength afield of red blue two armies, the problem that exists on the discovery both sides strategy and tactics, thus improve commander's fight capability.Well-known business school of Great Britain and America and Management Advisory Services mechanism readily recognize that this method is fit to the cultivation and training of enterprise to marketing personnel, managerial personnel equally; Immediately military sand table simulation is deduced and used for reference widely and study, develop the sand table simulation new teaching system of a series of simulation practice decision process, marketing process, production procedure.But the content that existing sand table simulating system is contained is comparatively single, only a certain link in the corporate operation is simulated, like commercial enterprise, service sector, logistics etc.; Usable range only is confined to the enterprise operation aspect; Relate to the less of production, and production run lacks specific aim than simple, coarse; Real analog equipment production run is only to enterprise operation rather than comprise whole operation workflows of production link.
Simulated teaching mainly contains following several kinds of modes: first kind is fully real chemical plant installations, and this device generally is former school-run workshop owing to after a variety of causes closedown, directly be used for teaching, and the student can be familiar with the Chemical Manufacture technological process on this device.Second kind is chemical plant installations like the complete void, have no in kind all carry out on computers, present most universities and colleges all adopt this mode; The material object input that this mode has no except computing machine, operating cost is less, and the student gives a lesson at computer room; Imitate DCS and device execute-in-place according to operation steps; Can make the student that DCS and device execute-in-place are had comparatively and get information about through this training, but owing to lacked material object, more as if playing software game.The third is in than lyceum, to build a chemical plant installations; This device generally is that certain production process of chemical product device is dwindled in proportion; Make mounted cast; Be aided with simulation software again device is implemented DCS control, the execute-in-place that institute will carry out leans on the long-range computing machine that reaches of additional signal of valve, through this training can make the student when carrying out DCS and installing execute-in-place more near the time of day of Chemical Manufacture.The teaching of emulation sight utilizes the computer simulation production run, but the student only limits to aborning, lacks the understanding to integral body construction, production run, cost.
The utility model content
The purpose of the utility model is to provide a kind of sand table teaching aid system that is used for cement mill production management training; Overcome current this problem of sand table teaching aid system of not building, producing, manage to the cement mill; Helping the student better grasps and understands this professional knowledge; Improve the starting of student, functipnal capability, thereby hold the production run and the thought of understanding fine-grained management of enterprise better.
For realizing above purpose, the utility model proposes the sand table teaching aid system of a kind of cement mill production management training, it is characterized in that; Said system comprises: the sand table card, and wherein, the sand table card comprises the sand table template and is installed in the district in early stage that founds the factory on the sand table template; The production area, expense expenditure district, sales territory; Line running state district, and manufacture of cement analogue simulation district; The cement producing line realistic model, wherein, the cement producing line realistic model is installed in the manufacture of cement analogue simulation district; Be positioned over simulation coin and the analog card of sand table card with expression production management information; And utility appliance, comprising the production run controlling computer, the production run controlling computer is controlled the cement producing line realistic model.
According to an aspect of the utility model, distinguish and comprise original fund district the said early stage of founding the factory, the plant site selection district, and full factory design district, the recruitment district, the equipment purchase district, the district that founds the factory, and debugging is distinguished.
According to an aspect of the utility model, said production area comprises buys the crude fuel district, seed region, and the competitive bidding district, the maintenance district, the fault handling district, the staffs training district, scientific research drops into the funds district, and utilization of three wastes district.
According to an aspect of the utility model, said expense expenditure district comprises the loan interest district, tax district, personnel's wage district, maintenance cost district, and raw materials cost district.
According to an aspect of the utility model, said manufacture of cement analogue simulation district comprises composite material district and grog district.
According to an aspect of the utility model, said sales territory comprises the sale frontal region.
An aspect according to the utility model; The cement producing line realistic model comprises between raw material workshop, kiln trailer, workshop in the kiln hood kiln, process workshop, pulverized coal preparation workshop and simulation connection device; And in each workshop, lampet being set, said lampet is by production run controlling computer CS.
According to an aspect of the utility model, said simulation coin and said analog card are represented currency, value in kind, equipment running status, business decision kind of information.
An aspect according to the utility model; The switch of the lampet that is provided with in said production run controlling computer each workshop to the cement producing line realistic model is controlled, and with the simulation production procedure, wherein utility appliance also comprises host computer; Host computer is connected with the production run controlling computer; The production run controlling computer is controlled, and the instruction that production run controlling computer reception host computer sends and the data of transmission are to the result of host computer feedback command execution.
According to an aspect of the utility model, the district in early stage that founds the factory, production area, expense expenditure district, sales territory, line running state district and manufacture of cement analogue simulation district are removably mounted on the sand table template.
According to an aspect of the utility model, original fund district, plant site selection district, full factory design district, recruitment district, equipment purchase district, found the factory to distinguish and debug to distinguish to be removably mounted on and distinguish the early stage of founding the factory.
According to an aspect of the utility model, buy crude fuel district, seed region, competitive bidding district, maintenance district, fault handling district, staffs training district, scientific research input funds district and utilization of three wastes district and be removably mounted on the production area.
According to an aspect of the utility model, loan interest district, tax district, personnel's wage district, maintenance cost district and raw materials cost district are removably mounted in the expense expenditure district.
According to an aspect of the utility model, sell the frontal region and be removably mounted on the sales territory.
According to an aspect of the utility model, composite material district and grog district are removably mounted in the manufacture of cement analogue simulation district.
The utlity model has following characteristics: introduce cement sand table teaching aid system to the sand table simulation, changed the sand table teaching aid and lacked shortcoming targetedly; In the sand table simulation, introduce production emulation part, sand table and emulation are combined, utilize this teaching aid can reproduce the overall process of manufacture of cement, design, management better; This teaching aid is cultivated the student overall situation sight, the cost of manufacture of cement is seen, and has embodied the thought of fine-grained management; This teaching aid is cultivated student's team unity spirit; This teaching aid has been tempered the starting of student, functipnal capability.
Description of drawings
Fig. 1 is the synoptic diagram of the sand table teaching aid system that is used for cement mill production management training of the utility model proposition.
Embodiment
The following stated is the preferable embodiment of the utility model, does not therefore limit the protection domain of the utility model.
Fig. 1 shows the synoptic diagram of the sand table teaching aid system of the utility model proposition.
The sand table teaching aid system that is used for cement mill production management training that the utility model proposes comprises four parts:
A. sand table card
As shown in Figure 1, the sand table card comprises five bigdoses of arranging on sand table template 1 and the sand table template 1, and the left side is for distinguishing 2 the early stage of founding the factory; The below is production area 3; The right side is expense expenditure district 4 and sales territory 5, and the top is line running state district 7, and the centre is manufacture of cement analogue simulation district 6.Above-mentioned five bigdoses are removably mounted on the sand table template 1, and its position can make a change according to actual needs, for example distinguish the early stage of founding the factory in left side 2 with the expense on right side expenditure district 4 and sales territory 5 interchangeable; The size of each subregion and size also can make a change according to actual needs, though what provide is trapezoidal and rectangular combination among the figure, can use arbitrarily geometric configuration to come each district of concrete realization.Certainly, said five bigdoses also can be fixedly mounted on the sand table template 1 by arbitrary shape.For expense expenditure district 4 and sales territory 5, though illustrating both, Fig. 1 combines, also can as the case may be both be separated, make it detachable respectively or be fixedly mounted on the sand table template 1.
Refer again to Fig. 1, distinguish 2 and comprise original fund district 12 (comprising the square frame of representing with A) early stage of founding the factory, and plant site selection district 13 (comprises by B 1-B 6The square frame of expression), full factory design district 14 (comprises by C 1-C 6The square frame of expression; Represent working method, output, proportioning raw materials, fuel consumption, process flow diagram, floor plan respectively); Recruitment district 15 (comprises that gauge outfit is the form of employee's educational background and quantity; Wherein the list item of educational background is the knack talent, this is above section level, training, senior middle school, and the list item of quantity is D 1-D 4), equipment purchase district 16 (comprises by E 1-E 5The square frame of expression), the district that founds the factory 17 (comprises by F 1-F 3The square frame of expression is represented civil engineering, equipment installation and acceptance respectively), and debugging district 18 (comprises by G 5-G 1The square frame of expression).Identical with preceding text to the explanation of five bigdoses, distinguish the early stage of founding the factory 2 each sub-areas 12-18 of being comprised can arbitrary shape with stationkeeping ground or be removably mounted on to found the factory and in earlier stage distinguish on 2.
Production area 3 comprises that buying crude fuel district 19 (comprises by H 1-H 3The square frame of expression is represented raw material, auxiliary material and fuel respectively), seed region 20 (comprising the square frame of representing by U), competitive bidding district 21 (comprises by H 4-H 5The square frame of expression), maintenance district 22 (comprises by I 1-I 5The square frame of expression), fault handling district 23 (comprise the square frame of representing by J, represent the fault handling expense), staffs training district 24 (comprises by K 1-K 3The square frame of expression), scientific research drops into 25 (comprising the square frame of being represented by L1-L3) of funds district, and utilization of three wastes district 26 (comprises by N 1-N 3The square frame of expression).Each sub-areas 19-26 that production area 3 is comprised can arbitrary shape and stationkeeping ground or be removably mounted on the production area 3.
Expense expenditure district 4 comprises loan interest district 30 (comprising the square frame of being represented by O); Tax district 31 (comprising the square frame of representing by P); Personnel's wage district 32 (comprising the square frame of representing by Q), maintenance cost district 33 (comprising the square frame of representing by R), and raw materials cost district 34 (comprising the square frame of representing by S).Each sub-areas 30-34 that expense expenditure district 4 is comprised can arbitrary shape with stationkeeping ground or be removably mounted on the expense expenditure and distinguish on 4.
Sales territory 5 comprises sells frontal region 35 (comprising the square frame of being represented by T).The subarea 35 that sales territory 5 is comprised can arbitrary shape and stationkeeping ground or be removably mounted on the sales territory 5.
Manufacture of cement analogue simulation district 6 comprises composite material district 8 and grog district 9.Two sub-areas 8,9 that manufacture of cement analogue simulation district comprises can arbitrary shape and stationkeeping ground or be removably mounted in the manufacture of cement analogue simulation district 6.
Comprise in the line running state district 7 that by gauge outfit be the block that first month, second month, the example form in March are represented, list item is M 1-M 12
In the square frame by the letter representation of letter or subscripting in the preceding text, can place analog card or the simulation coin that will be described below, expression quantity, expense or other required information.
B. the cement producing line realistic model 29
Cement producing line realistic model 29 is installed in the manufacture of cement analogue simulation district 6, is used to simulate cement Production Line process.As shown in Figure 1; Each figure that comprises in the manufacture of cement analogue simulation district 6 and the connection between the figure schematically illustrate cement producing line realistic model 29; Particularly, cement producing line realistic model 29 can comprise between raw material workshop, kiln trailer, workshop in the kiln hood kiln, process workshop, pulverized coal preparation workshop, and some simulation connection devices; Some lampets are set in each workshop, and this lamp is by production run controlling computer (will be described hereinafter) CS.Cement producing line realistic model shown in Figure 1 is merely exemplary illustration, and each workshop mentioned above also can be adjusted according to the needs of actual production and teaching.For example, the Reference numeral 27,28 among Fig. 1 has represented to be arranged in one or more analog device in above-mentioned each workshop respectively, is respectively raw mill and primary heater.These analog devices also are to adjust according to the needs of actual production and teaching.
C. analog card 37 and simulation coin 36
Be positioned over the sand table card with expression production management information.The analog card and simulation coin, representative money, value in kind, equipment running status, the business decision kind etc. respectively that comprise some kinds, quantity, color, shape.The kind of analog card and simulation coin, color, quantity, shape etc. can be adjusted according to different actual needs.In Fig. 1, for example in expense expenditure district 4, can use 36 pairs of loan interests of simulation coin, tax etc. to represent, likewise, represent at the also available simulation coin of original fund that distinguish in 2 early stage of founding the factory; And for example in sub-block such as plant site selection, recruitment, can use the analog card 37 of variety classes, color, shape to represent different information.
D. utility appliance
Comprise host computer 10 and production run controlling computer 11.Wherein, 11 pairs of cement producing line realistic models of production run controlling computer are controlled, and particularly, can control the switch of some lampets of being provided with in each workshop, with the simulation production procedure.Host computer 10 is connected with production run controlling computer 11, is used for production run controlling computer 11 is controlled, and the instruction that production run controlling computer 11 reception host computers 10 send and the data of transmission also can be to the results of host computer 10 feedback commands execution.For example, host computer 10 can be programmed to production run controlling computer 11, to change the production procedure of cement producing line realistic model.Production run controlling computer 11 can realize that be positioned at 6 places, line running state district though it is shown among Fig. 1, it can be positioned at the optional position by simple computing equipment such as general PLC or single-chip microcomputer, for example is hidden in sand table template below.Because one of ordinary skill in the art can draw input output method and control method between host computer 10 and the production run controlling computer 11 according to prior art, therefore here repeat no more.
Compared with prior art, the utlity model has following advantage:
1, existing sand table training aid specific aim is relatively poor; Be fit to the operation of all commercial enterprises; Be not directed against the sand table teaching aid system of cement construction, production, management at present; Present technique helps production run and the thought of understanding fine-grained management that the student holds enterprise better directly to construction, the production management of cement production enterprise;
2, prior art sand table teaching aid is only to management simulation; Lay particular emphasis on the operation control of enterprise; The present technique emphasis is production management; With the thought of fine-grained management, all include addressing in early stage, construction, production and the fault handling etc. of cement production enterprise in this teaching aid system, embodied the overall situation consciousness of production manager and the thought of fine-grained management;
3, in the present cement industry training, great majority all are traditional instruction patterns, and student's property of participation is poor.This teaching aid system is a kind of brand-new " experience type " teaching aid, helps the production management overall process that the student better grasps cement production enterprise;
4, the module in the present sand table all be abstract, simplify, represent cursorily production run; This teaching aid system specializes cement producing line; Start to build by the student, help the student and better grasp and understand this professional knowledge, improved the starting of student, functipnal capability simultaneously;
5, existing emulation technology all concentrates on production emulation, and the overall situation that does not embody production, management is seen and systematicness.This teaching aid system considers production run as a link, be target with the fine-grained management, takes all factors into consideration many-sided link, has cultivated, trained student's overall situation consciousness, team unity, assistance spirit;
6, this teaching aid system relates to this professional more knowledge point, and the knowwhy that professional teaching presses for chapters and sectionsization runs through through the simulation link, progressively accomplishes System Thinking, improves teaching efficiency and student's practical application ability effectively.
Should note; Embodiment that the utility model proposed and application are merely illustrative purposes; As the restriction to the utility model protection domain, those skilled in the art can not make amendment to the embodiment of the utility model, to satisfy actual needs.

Claims (14)

1. the sand table teaching aid system of a cement mill production management training is characterized in that said system comprises:
The sand table card, wherein, the sand table card comprises sand table template (1) and is installed in the district in early stage (2) that founds the factory on the sand table template (1), production area (3), expense expenditure district (4), sales territory (5), line running state district (7), and manufacture of cement analogue simulation district (6);
Cement producing line realistic model (29), wherein, cement producing line realistic model (29) is installed in the manufacture of cement analogue simulation district (6);
Be positioned over simulation coin (36) and the analog card (37) of sand table card with expression production management information; And utility appliance, comprising production run controlling computer (11), production run controlling computer (11) is controlled cement producing line realistic model (29).
2. system according to claim 1 is characterized in that: the said district in early stage (2) that founds the factory comprises original fund district (12), plant site selection district (13); Full factory design district (14), recruitment district (15), equipment purchase district (16); District (17) and debugging district (18) found the factory.
3. system according to claim 1 is characterized in that: said production area (3) comprise purchase crude fuel district (19), seed region (20); Competitive bidding district (21), maintenance district (22), fault handling district (23); Staffs training district (24), scientific research drops into funds districts (25), and utilization of three wastes district (26).
4. system according to claim 1 is characterized in that: said expense expenditure district (4) comprises loan interest district (30), tax district (31), personnel's wage district (32), maintenance cost district (33), and raw materials cost district (34).
5. system according to claim 1 is characterized in that: said sales territory (5) comprise sale frontal region (35).
6. system according to claim 1 is characterized in that: said manufacture of cement analogue simulation district (6) comprises composite material district (8) and grog district (9).
7. system according to claim 1; It is characterized in that: cement producing line realistic model (29) comprises between raw material workshop, kiln trailer, workshop in the kiln hood kiln, process workshop, pulverized coal preparation workshop and simulation connection device; And in each workshop, lampet being set, said lampet is by production run controlling computer (11) CS.
8. system according to claim 1; It is characterized in that: the switch of the lampet that is provided with in said production run controlling computer (11) each workshop to the cement producing line realistic model is controlled; With the simulation production procedure; Wherein utility appliance also comprises host computer (10), and host computer (10) is connected with production run controlling computer (11), and production run controlling computer (11) is controlled; The instruction that production run controlling computer (11) reception host computer (10) sends and the data of transmission are to the result of host computer (10) feedback command execution.
9. system according to claim 1 is characterized in that: district (2), production area (3) in early stage of founding the factory, expense expenditure district (4), sales territory (5), line running state district (7) and manufacture of cement analogue simulation district (6) are removably mounted on the sand table template (1).
10. system according to claim 2 is characterized in that: original fund district (12), plant site selection district (13), full factory design district (14), recruitment district (15), equipment purchase district (16), found the factory district (17) and debugging district (18) are removably mounted on and distinguish on (2) early stage of founding the factory.
11. system according to claim 3 is characterized in that: buy crude fuel district (19), seed region (20), competitive bidding district (21), maintenance district (22), fault handling district (23), staffs training district (24), scientific research drops into funds districts (25) and utilization of three wastes district (26) are removably mounted on the production area (3).
12. system according to claim 4 is characterized in that: loan interest district (30), tax district (31), personnel's wage district (32), maintenance cost district (33) and raw materials cost district (34) are removably mounted in the expense expenditure district (4).
13. system according to claim 5 is characterized in that: sell frontal region (35) and be removably mounted on the sales territory (5).
14. system according to claim 6 is characterized in that: composite material district (8) and grog district (9) are removably mounted in the manufacture of cement analogue simulation district (6).
CN 201220250935 2012-05-23 2012-05-23 Sand table teaching tool system for cement plant manufacturing management trainings Expired - Fee Related CN202601070U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106097863A (en) * 2016-06-03 2016-11-09 艾振兴 The sand-table simulation instrument of a kind of oil field basic unit production and operation and analogy method thereof
CN108922296A (en) * 2018-07-05 2018-11-30 河南金源创业孵化器股份有限公司 Operation enterprise drilling system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106097863A (en) * 2016-06-03 2016-11-09 艾振兴 The sand-table simulation instrument of a kind of oil field basic unit production and operation and analogy method thereof
CN108922296A (en) * 2018-07-05 2018-11-30 河南金源创业孵化器股份有限公司 Operation enterprise drilling system

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Granted publication date: 20121212

Termination date: 20160523