A kind of integrated form micro-channel heat exchanger
Technical field
It is the heat exchanger components of purpose that the utility model relates between two kinds of fluids with the heat exchange; Be particularly related to a kind of integrated form micro-channel heat exchanger that can be used as the transmission of carrying out heat energy between water and the refrigeration working medium.
Background technology
In the present field of heat exchangers, micro-channel heat exchanger can satisfy the requirement of compact heat exchanger owing to volume, weight are less relatively, is the new direction of current heat exchanger research and development.
The existing micro-channel heat exchanger that is used for heat pump nearly all is to add that with the aluminum flat tube section bar import and export of refrigeration working medium and working fluid realize, it only limits to the branch type heat exchanger that the heat exchange between refrigeration working medium and the air is used.For example, the disclosed a kind of micro-channel heat exchanger of Chinese patent file CN102095285A is above-mentioned branch type heat exchanger.Because the heat exchange flat tube is the aluminum pipe section bar, section bar is of a size of definite value.Select that for the hydraulic diameter of microchannel restriction is arranged, be difficult to choose the later aluminum pipe section bar of Optimal Structure Designing.Also have; Produced aluminum pipe section bar technology limitation at present; The size (require wall thickness very thin) that wall thickness between the microchannel can not accomplish to conduct heat requirement like this, uses flat tube just can not become the developing direction of micro-channel heat exchanger technology as the micro-channel heat exchanger of aluminum pipe profile design.
Along with the raising of micro-processing technology, the metal micro-channel heat exchanger of processing through modes such as imprint lithography, chemistry or photoelectricity etching, diamond cutting and line cuttings becomes the new technological development direction in this area.For example, disclosed micro-channel heat exchanger promptly belongs to this heat exchanger among Chinese patent document CN101509736A and the CN201973962U.But because the restriction of processing and moulding process, there are shortcomings such as heat exchange walls is thick, assembling is inconvenient, the connected mode gateway is single in this heat exchanger.Wherein, The disclosed micro-channel heat exchanger of CN101509736A is made up of three layers of refrigeration working medium channel layers, carrier ring, working fluid layer that heat exchange unit is stacked to form; It need be processed three kinds of difform fluid channel layers and be combined into integral body through the mode of atom diffusion again; Fit is complicated, and processing cost is higher.Refrigeration working medium passage and working fluid channel forming are between the metallic plate that stacked combination is connected in the disclosed micro-channel heat exchanger of CN201973962U; Alternately form refrigeration working medium groove and working fluid groove at least one side of adjacent metal sheets; After the stacked combination of metallic plate connected, refrigeration working medium groove and working fluid groove formed refrigeration working medium passage and working fluid passage respectively.Because the mode of stacked conducting plate through atom diffusion combines to connect, for the bonding strength that guarantees that heat exchanger is whole, the width of the faying face of metallic plate can not be lower than 0.4mm, and this just causes the wall thickness of heat exchange of heat exchanger thicker, and exchange capability of heat can not satisfy the demands.
For addressing the above problem, document us US7334631B2 discloses a kind of micro-channel heat exchanger, and the MCA of this heat exchanger alternately takes shape between the stacked heat exchanger plates of multilayer; As long as it was both can stacked formation heat exchanger through the heat exchanger plates of two kinds of different structures of processing.But, form a plurality of regularly arranged streamlined fins on the heat exchanger plates of this heat exchanger; Form the microchannel between the fin; Compare with the heat exchanger of straight channel; This heat exchanger forced convection heat transfer coefficient increases, and the pressure loss reduces, but such structure is owing to lack the fine structure that expedites the emergence of condensation or evaporative phase-change; Heat transfer property awaits to improve, and the resistance that fluid flows remains further to be reduced.
The utility model content
For this reason; The utility model technical problem to be solved is big, the relatively poor problem of exchange capability of heat of the unreasonable resistance that causes fluid to flow of the MCA design of existing heat exchanger, and then a kind of forced convection heat transfer coefficient height and the little integrated form micro-channel heat exchanger of flow resistance are provided.
For solving the problems of the technologies described above; The utility model discloses a kind of integrated form micro-channel heat exchanger; Comprise the heat exchanger plates that multilayer is stacked; Form a plurality of fin units on the said heat exchanger plates, said fin unit is along being evenly arranged into the fin unit group on the direction that flows perpendicular to fluid, and some said fin unit group longshore current body flow directions are spaced a distance and are staggered; The rear end of the said fin unit of upstream side is arranged at the centre position of adjacent two said fin units in downstream; Said fin unit is made up of at least two sections fins, is spaced a distance before the adjacent said fin; Between the adjacent said fin unit and the fluid passage between the adjacent said fin forms said microchannel; Realize heat exchange perpendicular to alternately being provided with working fluid microchannel and refrigeration working medium microchannel on the said heat exchanger plates plate face direction, the provided upstream that wherein said heat exchange microchannel fluid flows is equipped with the inlet of shunting section and communication of fluid flow ipe; The downstream that said heat exchange microchannel fluid flows are provided with the outlet of the section of confluxing and communication of fluid outflow pipeline; The said inlet and the said outlet of the said working fluid of multilayer microchannel are communicated with setting separately; The said inlet and the said outlet of the said refrigeration working medium of multilayer microchannel are communicated with setting separately.
In the above-mentioned integrated form micro-channel heat exchanger, a side of said heat exchanger plates forms said fin; The fin side of said heat exchanger plates combines to form said microchannel with the planar side of the heat exchanger plates of adjacent layer.
In the above-mentioned integrated form micro-channel heat exchanger, a side of said heat exchanger plates forms said fin; The said fin side of adjacent said heat exchanger plates mutually combines and forms said microchannel.
In the above-mentioned integrated form micro-channel heat exchanger, the both sides of said heat exchanger plates form said fin respectively; Wherein form said working fluid microchannel between the fin of a side, form said refrigeration working medium microchannel between the fin of opposite side.
In the above-mentioned integrated form micro-channel heat exchanger, the outline of said fin unit is linear or shaped form, angle 45≤α≤55 between said fin unit and the fluid flow direction.
In the above-mentioned integrated form micro-channel heat exchanger, the outline of said fin unit is " s " type curve that interlude is a straight line, and it is made up of two said fins, the spacing 0.05mm between the said fin≤t≤0.35mm; Angle 0≤β≤15 of edge and grain direction between said fin.
In the above-mentioned integrated form micro-channel heat exchanger, the outline of said fin unit is a linear; Its fin by three parallelogram constitutes, and said fin is an arc transition at the obtuse angle edge of parallelogram.
In the above-mentioned integrated form micro-channel heat exchanger, said inlet is arranged at the relative both sides of said shunting section respectively, and said outlet is arranged at the relative both sides of the said section of confluxing respectively.
In the above-mentioned integrated form micro-channel heat exchanger, the said fin on the said heat exchanger plates is through the photoetch moulding.
In the above-mentioned integrated form micro-channel heat exchanger, the method through atom diffusion between the said heat exchanger plates is combined into one.
The technique scheme of the utility model is compared prior art and is had the following advantages:
(1) MCA of the utility model, fin unit is made up of at least two sections fins, and its heat exchange area of the microchannel of equal length and width has increased about 55 % during than straight channel, increases by 4.8% ~ 7.5% than existing fairshaped Thermal Performance of Micro Channels area; And the version of multistage fin has increased the contact area with fluid, can form the more nucleus of boiling, helps the phase-change heat transfer of refrigeration working medium so more; And interrupted fin structure can increase the disturbance of fluid, and for the flox condition of low reynolds number, this disturbance can increase the heat exchange that strengthens under the less prerequisite between refrigeration working medium and the working fluid in fluid resistance; Therefore, adopt the forced convection heat transfer coefficient of the heat exchanger of this MCA to improve greatly, exchange capability of heat strengthens; The fin of forming fin unit in the utility model is provided with at interval; Be convenient to the shunting and the mixing of fluid; Avoid gapless streamlined fin forms in the prior art fluid microchannel because the eddy current that causes of the angle of broken line continuously, thereby reduced the resistance that fluid flows.
(2) outline of the fin unit of the utility model can be linear or shaped form; They are the mode machine-shaping through photoetch all; It can make heat exchange wall between the adjacent microchannel be machined to be lower than 0.12mm; And planar side between the heat exchanger plates of adjacent two layers and fin side or fin side mutually combine; It can reduce by the heat exchange wall thickness under the condition that guarantees the heat exchanger integral intensity greatly, and the exchange capability of heat of heat exchanger improves further.
(3) for the difference on fluid pressure loss between the MCA of no gap fin in the MCA that obtains the utility model and the prior art; The applicant has used the MCA that the streamlined fin of MCA and existing no gap forms among the embodiment 1, embodiment 2 of the utility model and has carried out contrast test; Can find out by Fig. 8; The fluid pressure loss Δ P that has used the MCA of the utility model reduces, and the forced convection heat transfer alpha improves; Wherein the MCA shape MCA pressure loss more of the prior art Δ P among the embodiment 1 has reduced by 30.8%, and the MCA pressure loss more of the prior art of the MCA among the embodiment 2 Δ P has reduced by 40%.
(4) the integrated form micro-channel heat exchanger of the utility model is made up of heat exchanger plates with working fluid passage and the heat exchanger plates with refrigeration working medium fluid passage; Only need the heat exchanger plates of two kinds of structures; Constitute the structure of heat exchange unit with respect to the three ply board sheet; Because No. of plates is few, assembling is simple, and processing cost reduces.
(5) the integrated form micro-channel heat exchanger of the utility model is provided with two inlets and two outlets in the relative both sides of the shunting section and the section of confluxing respectively, and this set mode is convenient to the user according to different installation position selection connecting lines.
Description of drawings
For the content that makes the utility model is more clearly understood,, the utility model is done further detailed explanation, wherein below according to the specific embodiment of the utility model and combine accompanying drawing
Fig. 1 is the integrated form micro-channel heat exchanger stereogram of the utility model;
Fig. 2 is the heat exchanger plates structure chart of the refrigeration working medium layer of embodiment 1;
Fig. 3 is the heat exchanger plates structure chart of the working fluid layer of embodiment 1;
Fig. 4 is the position assumption diagram between the part fin unit of the utility model embodiment 1;
Fig. 5 is the structure chart of single fin unit among the embodiment 1;
Fig. 6 is the position assumption diagram between the part fin unit of the utility model embodiment 2;
Fig. 7 is the structure chart of single fin unit among the embodiment 2;
Fig. 8 is performance comparison figure between the MCA of the utility model and prior art.
Reference numeral is expressed as among the figure:
The 1-heat exchanger plates, the 2-fin unit, the 21-fin, the 3-fin unit is right, 4-shunting section, the 5-section of confluxing, 7-inlet, 8 outlets, 9-fin unit group.
The specific embodiment
Below will combine accompanying drawing, and use following examples that the utility model is further set forth.
Embodiment 1
Fig. 1 is the integrated form micro-channel heat exchanger of the utility model; It comprises: the heat exchanger plates 1 that multilayer is stacked; Form a plurality of fin units 2 on the said heat exchanger plates 1; Said fin unit 2 is along being evenly arranged into fin unit group 9 on the direction that flows perpendicular to fluid, and some said fin unit group 9 longshore current body flow directions are spaced a distance and are staggered; The rear end of the said fin unit 2 of upstream side is arranged at the centre position of adjacent two said fin units 2 in downstream; The described centre position of the utility model is meant arbitrary position of adjacent two said fin units 2 in downstream; Its not only comprise the rear end of said upstream side fin unit 2 stretch into the downstream adjacent fins unit 2 between inside, the outside of the rear end that also comprises upstream side fin unit 2 between the adjacent fins unit 2 in downstream; Said fin unit 2 is made up of at least two sections fins 21, is spaced a distance before the adjacent said fin 21; Between the adjacent said the fin unit 2 and fluid passage between the adjacent said fin 21 forms said microchannel; Therefore, the heat exchange area of the heat exchanger microchannel of the utility model is compared existing Thermal Performance of Micro Channels face and is improved greatly.Realize heat exchange perpendicular to alternately being provided with working fluid (B fluid among Fig. 1) microchannel and refrigeration working medium (A fluid among Fig. 1) microchannel on the said heat exchanger plates 1 plate face direction, the provided upstream that wherein said heat exchange microchannel fluid flows is equipped with the inlet 7 of shunting section 4 and communication of fluid flow ipe; The downstream that said heat exchange microchannel fluid flows are provided with the outlet 8 of section of confluxing 5 and communication of fluid outflow pipeline; The said inlet 7 of the said working fluid of multilayer microchannel and said outlet 8 are communicated with setting separately; The said inlet 7 and the said outlet 8 of the said refrigeration working medium of multilayer microchannel are communicated with setting separately.
The described fluid flow direction of the utility model shown in the V direction among Fig. 2, the rectilinear direction of its expression from the inlet of microchannel to outlet.
In the present embodiment, a side of said heat exchanger plates 1 forms said fin 21; The fin side of said heat exchanger plates 1 combines to form said microchannel with the planar side of the heat exchanger plates 1 of adjacent layer.Said heat exchanger plates 1 is through the mode moulding of photoetch, and the method through atom diffusion between the adjacent said heat exchanger plates 1 is combined into one.Be illustrated in figure 2 as wherein said heat exchanger plates 1 structure of refrigeration working medium layer; Be illustrated in figure 3 as wherein said heat exchanger plates 1 structure of working fluid layer.Wherein, the said inlet 7 on said workflow side is arranged at the relative both sides of said shunting section 4 respectively, and said outlet 8 is arranged at the relative both sides of the said section of confluxing 5 respectively, to adapt to the installation site requirement of different pipelines.
The outline of said fin unit 2 is shaped form, and is concrete, in the present embodiment; The outline of said fin unit 2 is that interlude is " s " type curve of straight line; Like Fig. 4, shown in Figure 5, it is made up of two said fins 21, and the spacing t between the said fin 21 is 0.35mm; The angle β of 21 edges of said fin and grain direction is 15.
The incline direction of adjacent said fin unit group 7 relative fluid flow directions is opposite; Angle between said fin unit 2 and the fluid flow direction is 55.
As shown in Figure 4, on fluid flow direction, two adjacent said fin units 2 form a fin unit to 3, and wherein, two the spacing as of said fin unit 2 on fluid flow direction are 2mm, are being 1mm perpendicular to the spacing b on the fluid flow direction; Adjacent said fin unit is 4mm to the spacing on fluid flow direction between 3, and adjacent said fin unit is being 2mm to 3 perpendicular to the spacing on the fluid flow direction.
As shown in Figure 5, the length l on the said fin unit 2 longshore current body flow directions is 2.5mm, is 1.5mm along the width h perpendicular to fluid flow direction, and the thickness δ of said fin is 0.5mm.
Two fluid streams of said integrated form micro-channel heat exchanger are arranged with the heat exchanging segment flow direction is vertical at the flow direction of gateway.The refrigeration working medium fluid is got into by its inlet 7, through after the shunting of its shunting section 4, is distributed in the plate face of the said heat exchanger plates 1 with refrigeration working medium fluid passage; Working fluid is got into by its inlet 7; Through after the shunting of its shunting section 4, be distributed in the said heat exchanger plates 1 plate face with working fluid passage, two fluid streams are carried out heat exchange through heat exchanging segment; Respectively through after the confluxing of the section of confluxing 5 of fluid separately, flow out by the outlet 8 of refrigeration working medium fluid, the outlet 8 of working fluid respectively then.The working fluid opposite side entrance and exit subsequent use so that the use of different connected modes.
Embodiment 2
The basically identical of the MCA among itself and the embodiment 1, distinctive points is the shape of fin unit.
The outline of the said fin unit 2 of present embodiment is a linear pattern, and the angle between said fin unit 2 and the fluid flow direction is 45
0Concrete, in the present embodiment, shown in fin unit 2 constitute by the fin 21 of three parallelogram, said fin 21 is an arc transition at the obtuse angle edge of parallelogram.The eddy current that the microchannel of this spline structure has avoided full curve to form, thus the drag losses that flows reduced.
Wherein, as shown in Figure 6, two the spacing as of said fin unit 2 on fluid flow direction are 1mm, are being 0.5mm perpendicular to the spacing b on the fluid flow direction; Adjacent said fin unit is 3mm to the spacing on fluid flow direction between 3, and adjacent said fin unit is being 2mm to 3 perpendicular to the spacing on the fluid flow direction.
As shown in Figure 7, the length l on the said fin unit 2 longshore current body flow directions is 2.3mm, is 1.3mm along the width h perpendicular to fluid flow direction, and the thickness δ of said fin is 0.5mm.
The spacing t of edge is 0.2mm between adjacent said fin 21; The angle β of said edge and fluid flow direction is 10
0
Embodiment 3
What the MCA of present embodiment and embodiment 2 basically identicals, distinctive points were fin is provided with position and dimensional parameters.
Wherein, the angle between said fin unit 2 and the fluid flow direction is 55
0Two the spacing as of said fin unit 2 on fluid flow direction are 1.5mm, are being 1.5mm perpendicular to the spacing b on the fluid flow direction; Adjacent said fin unit is 3mm to the spacing on fluid flow direction between 3, and adjacent said fin unit is being 4mm to 3 perpendicular to the spacing on the fluid flow direction.
As shown in Figure 5, the length L on the said fin unit 2 longshore current body flow directions is 2mm, is 1mm along the width h perpendicular to fluid flow direction, and the thickness δ of said fin is 0.25mm.
The spacing t on the said shunting limit 214 of adjacent said fin 21 is 0.05mm; Said shunting limit 214 is 0 with the angle β of fluid flow direction.
In other embodiments, according to different designing requirements, the described fin unit 2 of the utility model can also by four sections or the more said fin 21 of multistage form.In addition, the curvilinear structures of the outline of said fin unit can also make a sin curve or a part circular, oval, parabolic curve.
In other embodiments, said heat exchanger plates 1 therein a side form said fin 21; The said fin side of adjacent said heat exchanger plates 1 mutually combines and forms wherein a kind of microchannel of fluid, and the one other fluid microchannel is formed on the heat exchanger plates of above-mentioned fin side combination equally; Two kinds of fluid passages intermesh and arrange the said heat exchanger of back formation.
Said heat exchanger plates 1 can also form said fin 21 in both sides respectively; Wherein form said working fluid microchannel between the fin 21 of a side, form said refrigeration working medium microchannel between the fin 21 of opposite side.The said heat exchanger plates of multilayer 1 range upon range of back forms said heat exchanger.
In other embodiments, the use of different connected modes for ease, the said inlet 7 of said refrigeration working medium side is arranged at the relative both sides of said shunting section 4 respectively, and said outlet 8 is arranged at the relative both sides of the said section of confluxing 5 respectively.
Obviously, the foregoing description only be for explanation clearly done for example, and be not qualification to embodiment.For the those of ordinary skill in affiliated field, on the basis of above-mentioned explanation, can also make other multi-form variation or change.Here need not also can't give exhaustive to all embodiments.And conspicuous variation of being extended out thus or change still are among the protection domain of the utility model creation.