CN202587803U - Automatic production device based on biological germination process technology - Google Patents

Automatic production device based on biological germination process technology Download PDF

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Publication number
CN202587803U
CN202587803U CN 201220215370 CN201220215370U CN202587803U CN 202587803 U CN202587803 U CN 202587803U CN 201220215370 CN201220215370 CN 201220215370 CN 201220215370 U CN201220215370 U CN 201220215370U CN 202587803 U CN202587803 U CN 202587803U
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China
Prior art keywords
jar
germination
warm water
biological
pot
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Expired - Fee Related
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CN 201220215370
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Chinese (zh)
Inventor
王仪峰
顾振新
聂信天
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Nanjing Jian Hao Tian Yu Electronic Technology Co., Ltd.
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Nanjing C & R Machinery Technology Co Ltd
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Abstract

The utility model discloses an automatic production device based on biological germination process technology. The automatic production device based on the biological germination process technology comprises a germination pot and a warm water pot matched with the germination pot, wherein a germination pot temperature sensor and a germination pot liquid level meter are arranged inside the germination pot, a heating pipe, a warm water pot liquid level meter and a warm water pot temperature sensor are arranged inside the warm water pot, parameters such as water exchange, sterilization, air exchange, material reversing and temperature in the process of grain germination can be automatically controlled through electricity, so that the stress (adverse) environment of germination is guaranteed, and great increase of functional nutrient contents, and improvement of germination rate and production efficiency are guaranteed as well. The automatic production device based on the biological germination process technology is simple to operate, is reliable to use, and has the advantages of being high in germination rate, large in yield, uniform and stable in production quality and the like. The automatic production device based on the biological germination process technology is capable of carrying out germination production on brown rice, soybean, black rice, black soybean, oat, highland barley, tartary buckwheat and other grains at the same time.

Description

Automated production equipment based on biological germination technology technology
Technical field
The utility model belongs to the plant equipment production field, relates to a kind of automated production equipment based on biological germination technology technology, is mainly used in processing germinated ceral seed.
Background technology
Brown rice is the product after the paddy husking, is made up of cortex (rice bran layer), plumule and endosperm.Because brown rice is handled without pearling, contains a large amount of dietary fibers and mineral matter in the cortex, also contains a large amount of nutriments in the plumule, so its nutrient component is abundant more than rice.But,, normally digest and assimilate as the directly edible human body that is unfavorable for of staple food because the brown rice cortex contains a large amount of celluloses; The water imbibition of brown rice and expansibility are relatively poor in addition, cook with brown rice, and the time is long, ripe rice rate is low, and color is dark, mouthfeel is poor.So, contain more nutrient component in the brown rice though compare, but still do not accepted by people with rice.
But brown rice just can remedy above-mentioned defective through germination treatment.Sprouted unpolished rice has kept the important nutrient of paddy more than 60%, and nutritive value is tens times of general rice.Especially through after germinateing. some activity substance contents with special physiological function significantly increase.Sprouted unpolished rice is rich in GABA, dietary fiber, phosphoinositide, Hi-Z isoreactivity composition, has the cardiovascular and cerebrovascular disease of the reduction incidence of disease, prevention alimentary tract cancer, the anti-ageing health care of waiting for a long time.Brown rice is cultivated under uniform temperature, damp condition, treated that brown rice germination is dried to a certain degree the time, the resulting goods of being made up of the young shoot and the endosperm of band chaff layer promptly are called sprouted unpolished rice.The essence of brown rice germination is under certain physiological activation condition; The a large amount of enzymes that contained in the brown rice, like the activation process that amylase, protease, phytase etc. are activated and discharge, the raw fiber cortex of brown rice is softening by enzymolysis; It is soft that crust becomes; Partially protein is decomposed into amino acid, and starch changes carbohydrate into, and the organoleptic properties of food and local flavor are improved; And when having kept abundant nutrient components such as vitamin (VB1, VB2, VB6, VC, VE), mineral matter (Mg, Fe, Ca) and dietary fiber; Also produced the multiple composition that promotes health with disease preventing and treating that has, like GABA, phytic acid etc.So, sprouted unpolished rice and goods thereof be a kind of consumption near rice, nutrient component substantially exceeds rice, and has the staple food product of a new generation of wide variety of functions property more " doctor's food homology ".The nutritive value of sprouted unpolished rice surpasses brown rice, more outclass rice.
In addition; The biological germination technology of various types of grain seeds such as soya bean, black rice, black soya bean, oat, highland barley, bitter buckwheat is all significant; But the production of germinated ceral is being the comparison difficulty, and cereal can go bad, rot because of various microorganisms in water, or germination is inhomogeneous, germination rate is low because of a variety of causes causes when germinateing; At present, general production equipment is difficult to address the above problem.
Like the patent No. is that ZL03272874.3 discloses a kind of germination apparatus with electrons heat formula of ozone supply system, and this unit scale is little, yield poorly, and only is fit to a general family and uses.
Disclose preparation method, the device of a kind of germ product like the patent No. 200610156160.0, this device output is little, should not promote and be fit to small test and use.
A kind of multifunctional tunnel formula brown rice germination device is disclosed like patent No. 03156254.X; Brown rice to be germinateed is tiled in uniformly on the conveyer belt in tunnel; Under transmission mechanism drives in the tunnel with the low speed back and forth movement; Regulate atomizing, passivation, enzyme Jie, the flow of water, temperature, concentration simultaneously,, accomplish germination process to satisfy germination condition; This device control is complicated; And brown rice is in motion process, and tissue is prone to go to pot, and is unfavorable for the preservation of nutritive value.
The utility model content
The utility model purpose: the purpose of the utility model is in order to solve the deficiency of prior art; Improved production technology; Make cereal in germination process, evenly obtain moisture, temperature, oxygen, the germination apparatus that a kind of output is big, technology is simple, germination rate is high, production cost is low, automaticity is high is provided.
Technical scheme: the described automated production equipment of the utility model based on biological germination technology technology; Its objective is such realization: a kind of automated production equipment based on biological germination technology technology; Comprise the germination jar, the top of the jar that germinates is provided with mouth spray, water inlet and feeding mouth, and the inside of the jar that germinates is provided with germination jar temperature sensor and the jar liquid level gauge that germinates; The bottom of germinateing jar is provided with discharging opening, is provided with germinate jar discharge outlet and the stirring interface of taking a breath near the top of discharging opening.
The said jar that germinates is provided with the warm water jar that warm water is provided also suitablely in the jar that germinates; The warm water jar is provided with water inlet and ozonizer interface; The ozonizer interface connects the ozone sterilization pipeline and feeds warm water jar inside; Warm water jar inside is provided with heater, warm water jar liquid level gauge and warm water jar temperature sensor; The warm water pot bottom is provided with warm water jar discharge outlet and warm water carrier pipe interface, and warm water carrier pipe interface is connected with mouth spray with jar water inlet that germinates with the warm water conveyance conduit through water pump, and the warm water conveyance conduit is provided with water pump.
Also be provided with the observation Butterworth Hatch on the said warm water jar.
A said germination jar discharge outlet porch is provided with the material separation net.
Water inlet on the said warm water jar and ozonizer interface, and mouth spray, water inlet, stirring ventilation interface, jar discharge outlet of germinateing and discharging opening place on germinateing jar be equipped with magnetic valve, controls through electric.
Beneficial effect: the described automated production equipment of the utility model based on biological germination technology technology; Germinate jar temperature sensor and the jar liquid level gauge that germinates are set in the jar that germinates; Establish heating tube, warm water jar liquid level gauge and warm water jar temperature sensor in the warm water jar; Can control the parameters such as water, sterilization, ventilation, stirring, temperature of changing in the cereal kernel germination process automatically through electric; Coerce (contrary) environment with what guarantee to germinate, the lifting significantly of the functional nutrient composition later of guaranteeing to germinate and improve germination rate and production efficiency, equipment is simple to operate, use is reliable; Have that bud ratio height, output are big, the unified advantage such as stable of product quality, simultaneously can be to the production of germinateing of various types of grain seeds such as brown rice, soya bean, black rice, black soya bean, oat, highland barley, bitter buckwheat.
Description of drawings
Fig. 1 is the structural representation of the utility model.
Embodiment
In order to deepen understanding to the utility model, will combine embodiment and accompanying drawing that the utility model is done further to detail below, this embodiment only is used to explain the utility model, does not constitute the qualification to the utility model protection domain.
Automated production equipment based on biological germination technology technology as shown in Figure 1; Comprise the warm water jar 20 and the jar 10 that germinates; Wherein, warm water jar 20 tops are provided with water inlet 21, ozonizer interface 22 and observe Butterworth Hatch 23, and ozonizer interface 22 connects the ozone sterilization pipeline 24 that feeds warm water jar 20 inside; Electric heater 25, warm water jar liquid level gauge 26 and warm water jar temperature sensor 27 are established in warm water jar 20 inside, and warm water jar 20 bottoms are provided with warm water carrier pipe interface 28 and warm water jar discharge outlet 29.
Germination jar 10 tops are provided with water inlet 11, mouth spray 12 and feeding mouth 13; Germinateing, germination jar temperature sensor 14 is established in jar 10 inside and the jar liquid level gauge 15 that germinates; Discharging opening 16 is established in germination jar 10 bottoms; Establish germinate jar discharge outlet 17 and stirring ventilation interface 18 near the top of discharging opening 16, jar discharge outlet 17 porch of germinateing are provided with material separation net 19.
The warm water carrier pipe interface 28 of warm water jar 20 bottoms is connected with water inlet 11 with the mouth spray 12 of warm water conveyance conduit 32 with jar 10 tops of germinateing through water pump 31.
The general operation of germinateing: at first material is dropped into by jar 10 top feeding mouths 13 that germinate; Soaking technology brings into operation, warm water jar 20 water inlet, and warm water jar liquid level gauge 26 level monitorings reach to intake behind the specified altitude and stop; Through 25 pairs of water heating of electric heater; Give simultaneously and feed ozone in the ozone sterilization pipeline 24, warm water jar temperature sensor 27 monitor water temperature heats after the set point of temperature and stop, and start water pump 31 at this moment; In the jar 10 that germinates, feed Ozone Water; After the monitoring of jar liquid level gauge 15 that germinates is issued to specified altitude, stop into water, material soaks a period of time (being generally four hours) in jars 10 germinateing, during the variations in temperature that monitors according to jar temperature sensor 14 that germinates change water (general two hours change primary water), spray, oxygen supply, stirring.After soaking technology finished, material got into the development stage, and the water in the jar 10 that germinates is all drained; Warm water jar 20 redistribution water temperatures are squeezed into behind the dissolved ozone in the jar 10 that germinates, and make to drain moisture once more after temperature reaches setting value in the jar 10 that germinates; Material gets into the anhydrous development stage in the germination jar 10, and the time in this stage is longer, does not generally wait at 20-26 hour; Approximately every ventilation that gave 2 minutes durations at a distance from 30 minutes makes temperature of charge keep stable.Germinate after the end, the material bud reaches 0.5mm-2mm and gets final product discharging, and germination is looked in discharging, gives at last once to clean, and through discharging opening 16 dischargings, oven dry gets final product.
The above is merely the preferred embodiment of the utility model; Not in order to restriction the utility model; All within the spirit and principle of the utility model, any modification of being done, be equal to replacement, improvement etc., all should be included within the protection domain of the utility model.

Claims (5)

1. automated production equipment based on biological germination technology technology; It is characterized in that: comprise the jar that germinates; The top of germination jar is provided with mouth spray, water inlet and feeding mouth; The inside of germinateing jar is provided with germinate jar temperature sensor and jar liquid level gauge that germinates, and the bottom of germinateing jar is provided with discharging opening, is provided with germinate jar discharge outlet and the stirring interface of taking a breath near the top of discharging opening.
2. the automated production equipment based on biological germination technology technology according to claim 1; It is characterized in that: the said jar that germinates is provided with the warm water jar that warm water is provided also suitablely in the jar that germinates; The warm water jar is provided with water inlet and ozonizer interface; The ozonizer interface connects the ozone sterilization pipeline and feeds warm water jar inside, and warm water jar inside is provided with heater, warm water jar liquid level gauge and warm water jar temperature sensor, and the warm water pot bottom is provided with warm water jar discharge outlet and warm water carrier pipe interface; Warm water carrier pipe interface is connected with mouth spray with jar water inlet that germinates with the warm water conveyance conduit through water pump, and the warm water conveyance conduit is provided with water pump.
3. the automated production equipment based on biological germination technology technology according to claim 2 is characterized in that: also be provided with the observation Butterworth Hatch on the said warm water jar.
4. the automated production equipment based on biological germination technology technology according to claim 1 is characterized in that: a said germination jar discharge outlet porch is provided with the material separation net.
5. the automated production equipment based on biological germination technology technology according to claim 2; It is characterized in that: water inlet on the said warm water jar and ozonizer interface; And mouth spray, water inlet, stirring ventilation interface, jar discharge outlet of germinateing and discharging opening place on germinateing jar be equipped with magnetic valve, controls through electric.
CN 201220215370 2012-05-14 2012-05-14 Automatic production device based on biological germination process technology Expired - Fee Related CN202587803U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104207025A (en) * 2014-08-02 2014-12-17 胡齐放 Continuous producing system of germ rice
CN105767857A (en) * 2016-03-09 2016-07-20 佐竹机械(苏州)有限公司 Enrichment device and enrichment method of gamma-aminobutyric acid in plant fruits
CN108207172A (en) * 2018-03-22 2018-06-29 蚌埠市刘兴桃种植农民专业合作社 A kind of presprouting of seeds case
CN112602580A (en) * 2020-12-11 2021-04-06 内蒙古燕谷坊全谷物产业发展有限责任公司 Automatic complete sets that sprouts of oat rice
CN112998197A (en) * 2019-12-20 2021-06-22 中粮营养健康研究院有限公司 Germinated easily-boiled highland barley product rich in gamma-aminobutyric acid, preparation method thereof and coarse cereal product

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104207025A (en) * 2014-08-02 2014-12-17 胡齐放 Continuous producing system of germ rice
CN105767857A (en) * 2016-03-09 2016-07-20 佐竹机械(苏州)有限公司 Enrichment device and enrichment method of gamma-aminobutyric acid in plant fruits
CN108207172A (en) * 2018-03-22 2018-06-29 蚌埠市刘兴桃种植农民专业合作社 A kind of presprouting of seeds case
CN108207172B (en) * 2018-03-22 2021-03-02 蚌埠市刘兴桃种植农民专业合作社 Seed germination accelerating box
CN112998197A (en) * 2019-12-20 2021-06-22 中粮营养健康研究院有限公司 Germinated easily-boiled highland barley product rich in gamma-aminobutyric acid, preparation method thereof and coarse cereal product
CN112602580A (en) * 2020-12-11 2021-04-06 内蒙古燕谷坊全谷物产业发展有限责任公司 Automatic complete sets that sprouts of oat rice
CN112602580B (en) * 2020-12-11 2023-12-12 内蒙古燕谷坊全谷物产业发展有限责任公司 Automatic complete equipment that sprouts of oat rice

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Effective date of registration: 20180709

Address after: 210000 room 104, unit 2, blue sky garden, Longjiang District, Gulou District, Nanjing, Jiangsu, China, 9

Patentee after: Nanjing Jian Hao Tian Yu Electronic Technology Co., Ltd.

Address before: 210000 221, room 2, office building, Nanjing agricultural biotechnology high tech innovation center, 4 Xuanwu Road, Nanjing, Jiangsu.

Patentee before: Nanjing C & R Machinery Technology Co., Ltd.

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Granted publication date: 20121212

Termination date: 20200514

CF01 Termination of patent right due to non-payment of annual fee