CN202582867U - Test device for simulating locomotive traction motor ventilation flow and pressure - Google Patents

Test device for simulating locomotive traction motor ventilation flow and pressure Download PDF

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Publication number
CN202582867U
CN202582867U CN201220148979.3U CN201220148979U CN202582867U CN 202582867 U CN202582867 U CN 202582867U CN 201220148979 U CN201220148979 U CN 201220148979U CN 202582867 U CN202582867 U CN 202582867U
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air
traction motor
traction
pressure
measuring
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蒋斌
姚余红
阳吉初
黄杰
张跃丰
苟艳波
向宏伟
汪克强
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Zhuzhou Lince Group Co Ltd
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Abstract

一种模拟机车牵引电机通风流量及压力测试装置,包括进风口百叶窗、进风管道、牵引风机、牵引风机安装座、牵引电机,其特征在于本测试装置中设有进风口测量风道、软风道、出风口测量风道、牵引电机安装移动小车、调节风门和测量平台,上述各部件是比照机车实际安装方式进行安装连接;测试所获得的流量数据和压力数据真实无误差。该装置可以测量出每个部件的流量和压力损失。它不但可以检测不同型号、不同尺寸的牵引电机,而且还不受结构限制,一旦各部件安装完毕,还可以增加和减少部件来检测牵引电机的冷却风的流量和风压了。总之,牵引电机可以得到足够的冷却风的流量和压力,延长牵引电机的使用寿命减少生产成本,产生更好的经济效益。

A test device for simulating the ventilation flow and pressure of a traction motor of a locomotive, comprising an air inlet louver, an air inlet pipe, a traction fan, a traction fan mounting seat, and a traction motor. The air duct, the air outlet measurement air duct, the traction motor installation mobile trolley, the adjustment damper and the measurement platform, the above-mentioned components are installed and connected according to the actual installation method of the locomotive; the flow data and pressure data obtained by the test are true and error-free. The device measures the flow and pressure loss of each component. Not only can it detect traction motors of different models and sizes, but it is not limited by the structure. Once the components are installed, components can be added or removed to detect the cooling air flow and air pressure of the traction motor. In a word, the traction motor can get sufficient cooling air flow and pressure, prolong the service life of the traction motor, reduce production costs, and generate better economic benefits.

Description

A kind of simulation locomotive traction motor vent flow and pressure test device
Technical field
The utility model relates to a kind of simulation locomotive traction motor vent flow and pressure test device, and it is the device of the test various traction electric machines of railway electric locomotive actual ventilation state on locomotive.
Background technology
Modern electric locomotive traction motor ventilating system adopts the car body draft type; (negative pressure is about 100~200Pa) in the general locomotive to utilize the traction blower fan to produce negative pressure at the air intake oral-lateral; The locomotive outer air is sucked in the car through side wall filtrator and window shutter (2); Be inhaled into traction blower fan (5) then,, flow to traction electric machine (9) through air channel and light air road (7) and make the traction electric machine cooling again by the pressurization of traction blower fan.
Present electric locomotive traction motor some problems below actual ventilation state has on locomotive: one, it is (generally to be about 1.8m through the compressor flow data that obtained behind the traction blower fan routine tests 3About/s) and blower pressure data (generally being about about 5000Pa).Two, because getting into the arrival traction electric machine from air intake, cooling air passed through five parts; The size and the shape of each parts have nothing in common with each other; The resistance that is produced is also different, also just has very big error so finally flow to flow and blast and the Theoretical Calculation of the cooling air of traction electric machine.Three, receive structural limitations,, just can not detect flow and the blast of the cooling air of traction electric machine again in case each parts installs.Traction electric machine can not get the flow and the blast of enough cooling airs in sum, finally causes the traction electric machine too high insulating property that influence traction electric machine of generating heat, and causes traction electric machine scaling loss generation machine broken, causes heavy economic losses to locomotive operation.Perhaps, cause production cost too high, produce unnecessary waste because the flow and the blast parameter designing of cooling air are too high.
Summary of the invention
The purpose of the utility model is to the problems referred to above, and a kind of simulation locomotive traction motor vent flow and pressure test device are provided; It is before traction electric machine comes into operation, just the flow and the blast of the cooling air that finally flows to traction electric machine to be carried out simulation test, makes the design of traction electric machine ventilating system and manufacturing cost be in optimum condition, guarantees the traction electric machine safe operation.
The technical scheme of the utility model is: a kind of simulation locomotive traction motor vent flow and pressure test device, comprise air inlet, window shutter, intake stack, traction blower fan, traction blower fan mount pad, traction electric machine, and it is characterized in that:
Be provided with air inlet in described simulation locomotive traction motor vent flow and the pressure test device and measure air channel, light air road, air outlet measurement air channel, traction electric machine installation and moving dolly, damper and measuring table, above-mentioned each parts are according to locomotive actual installation mode connection to be installed;
Described air inlet is measured the air channel and is arranged between intake stack and the traction blower fan, and this air inlet is measured the air channel and is provided with six pressure survey nozzles and six wind quantity test holes;
Described light air road and air outlet are measured the air channel and are arranged between traction blower fan and the traction electric machine, and ` is that two ends, light air road are communicated with outlet of traction blower fan and air outlet measurement air channel import respectively, and air outlet is measured ducting outlet and is connected with traction electric machine; This air outlet is measured the air channel and is provided with six pressure survey nozzles and six wind quantity test holes;
It is the measuring wind speed appearance to be inserted respectively note six data in six measured holes and calculate mean wind speed according to formula again that described air inlet is measured air channel and air outlet measurement air channel one Wherein, the ventilation total area is: S 0=_ _ _ _ _ _ m 2Calculate air quantity at last:
Figure BDA0000152153110000031
The 2nd, pressure-measuring device is connected to respectively on six gaging nozzles calculates mean pressure P again;
Described damper is one and regulates the flow of cooling air and the porous plate of blast that this damper is arranged on traction electric machine cooling air channel endpiece; Described damper is a porous plate, the one, and the measuring wind speed appearance inserted in the measured hole note wind speed V, the 2nd, pressure-measuring device is connected to notes pressure P on the gaging nozzle, the adjusting that how much reaches air quantity and pressure of the quantity through adjustment hole;
Described traction electric machine installation and moving dolly is to connect to form through adjusting screw(rod) and setting nut by wheeled framework and traction electric machine mounting platform, and this traction electric machine installation and moving dolly is to move under the measuring table.This traction electric machine is installed and travelling car is for the traction electric machine with about three tons of weight moves under the measuring table, also has a up-down adjustment device on the dolly, so just can satisfy the installation needs of the traction electric machine of different model, different size.
Described traction blower fan ventilating system proving installation for this reason provides wind regime and is provided with, and it makes the locomotive outer air through the pressurization of traction blower fan, through air channel and light air road, flows to traction electric machine, makes the traction electric machine cooling.
Described measuring table is a platform of building for the installation needs of the traction electric machine that satisfies different model, different size, can also make things convenient for the tester to measure and respectively organize data.
The innovative point of the utility model is: one, it is that the data on flows and the pressure data that are obtained through simulation locomotive traction motor actual installation mode installation testing are truly error free.Two, passed through five parts because cooling air gets into the arrival traction electric machine from air intake, the size and the shape of each parts have nothing in common with each other, and the resistance that is produced is also different, and this system can measure the flow and the pressure loss of each parts.Three, it not only can detect the traction electric machine of different model, different size but also not receive structural limitations, in case each parts installs, can also increase and reduce flow and blast that parts detect the cooling air of traction electric machine.Traction electric machine can obtain the flow and the pressure of enough cooling airs in sum, and reduce production cost the serviceable life that prolongs traction electric machine, produces better economic benefit.
Description of drawings
Fig. 1 is the synoptic diagram of simulation locomotive traction motor vent flow and pressure test device;
Fig. 2 is a traction electric machine installation and moving dolly;
Fig. 3 is for measuring the air channel structure synoptic diagram;
Among the figure: the 1-air inlet, the 2-window shutter, the 3-intake stack, the 4-air inlet is measured the air channel, and 5-draws blower fan; 6-traction blower fan mount pad, 7-light air road, the 8-air outlet is measured air channel, 9-traction electric machine, 10-traction electric machine installation and moving dolly; The 11-damper, 12-measuring table, 41-pressure survey nozzle, 42-wind quantity test hole; The wheeled framework of 101-, 102-adjusting screw(rod), 103-setting nut, 104-traction electric machine mounting platform.
Embodiment
Referring to Fig. 1, Fig. 2 and Fig. 3, a kind of simulation locomotive traction motor vent flow and pressure test device comprise air inlet 1, window shutter 2, intake stack 3, traction blower fan 5, traction blower fan mount pad 6, traction electric machine 9, it is characterized in that:
Be provided with air inlet in described the proving installation and measure air channel 4, light air road 7, air outlet measurement air channel 8, traction electric machine installation and moving dolly 10, damper 11 and measuring table 12, above-mentioned each parts are according to locomotive actual installation mode connection to be installed;
Described air inlet is measured air channel 4 and is arranged between intake stack 3 and the traction blower fan 5, and this air inlet is measured air channel 4 and is provided with six pressure survey nozzles 41 and six wind quantity test holes 42;
Described light air road 7 and air outlet are measured air channel 8 and are arranged between traction blower fan 5 and the traction electric machine 9, and ` is that 7 two ends, light air road are communicated with 5 outlets of traction blower fan and air outlet measurement air channel 8 imports respectively, and air outlet is measured air channel 8 outlets and is connected with traction electric machine 9; This air outlet is measured air channel 8 and is provided with six pressure survey nozzles 41 and six wind quantity test holes 42;
Described damper 11 is one and regulates the flow of cooling air and the porous plate of blast that this damper 11 is arranged on traction electric machine 9 cooling air channel endpiece;
Described traction electric machine installation and moving dolly 10 is by wheeled framework 101 and traction electric machine mounting platform 104) be through adjusting screw(rod) 102) and setting nut 103 connect to form, this traction electric machine installation and moving dolly 10 is to move to measuring table 12 times.Traction electric machine installation and moving dolly 10 is provided with for the installation needs of the traction electric machine that satisfies different model, different size.

Claims (1)

1.一种模拟机车牵引电机通风流量及压力测试装置,包括进风口(1)、百叶窗(2)、进风管道(3)、牵引风机(5)、牵引风机安装座(6)、牵引电机(9),其特征在于:1. A test device for simulating the ventilation flow and pressure of a locomotive traction motor, comprising an air inlet (1), a shutter (2), an air intake duct (3), a traction fan (5), a traction fan mounting seat (6), and a traction motor (9), characterized in that: 所述的模拟机车牵引电机通风流量及压力测试装置中设有进风口测量风道(4)、软风道(7)、出风口测量风道(8)、牵引电机安装移动小车(10)、调节风门(11)和测量平台(12),上述各部件是比照机车实际安装方式进行安装连接;The ventilation flow and pressure test device for the simulated locomotive traction motor is provided with an air inlet measuring air duct (4), a soft air duct (7), an air outlet measuring air duct (8), a traction motor installation mobile trolley (10), Adjust the damper (11) and the measuring platform (12), and the above-mentioned components are installed and connected according to the actual installation method of the locomotive; 所述的进风口测量风道(4)设置在进风管道(3)与牵引风机(5)之间,该进风口测量风道(4)上设有六个压力测量喷嘴(41)和六个风量测试孔(42);The air inlet measuring duct (4) is arranged between the air inlet duct (3) and the traction fan (5), and the air inlet measuring duct (4) is provided with six pressure measuring nozzles (41) and six an air volume test hole (42); 所述的软风道(7)和出风口测量风道(8)设置在牵引风机(5)与牵引电机(9)之间,`即软风道(7)两端分别与牵引风机(5)出口和出风口测量风道(8)进口连通,出风口测量风道(8)出口与与牵引电机(9)相连接;该出风口测量风道(8)上设有六个压力测量喷嘴(41)和六个风量测试孔(42);The soft air duct (7) and the air outlet measuring air duct (8) are arranged between the traction fan (5) and the traction motor (9). ) outlet is connected to the inlet of the air outlet measuring air duct (8), and the outlet of the air outlet measuring air duct (8) is connected to the traction motor (9); the air outlet measuring air duct (8) is provided with six pressure measuring nozzles (41) and six air flow test holes (42); 所述的调节风门(11)是一个调节冷却风的流量和风压的多孔板,该调节风门(11)设置在牵引电机(9)冷却风道出口端;The regulating damper (11) is a perforated plate for regulating the flow and air pressure of the cooling air, and the regulating damper (11) is arranged at the outlet end of the cooling air duct of the traction motor (9); 所述的牵引电机安装移动小车(10)由带行走轮的框架(101)和牵引电机安装平台(104)是通过调节螺杆(102)及调节螺母(103)连接组成,该牵引电机安装移动小车(10)是移至测量平台(12)下。The traction motor installation mobile trolley (10) is composed of a frame (101) with road wheels and a traction motor installation platform (104) connected by an adjusting screw (102) and an adjustment nut (103). The traction motor installation mobile trolley (10) is to move under the measurement platform (12).
CN201220148979.3U 2012-04-11 2012-04-11 Test device for simulating locomotive traction motor ventilation flow and pressure Expired - Lifetime CN202582867U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103364214A (en) * 2013-07-18 2013-10-23 北京金风科创风电设备有限公司 Motor cooling simulation test bed and motor cooling simulation method
CN103575496A (en) * 2013-11-22 2014-02-12 哈尔滨电机厂有限责任公司 Turbogenerator static fluid testing device
CN106338407A (en) * 2016-11-28 2017-01-18 中车永济电机有限公司 Method for detecting cooling system parameter of pulling tractor
CN109466578A (en) * 2018-11-23 2019-03-15 中车株洲电力机车有限公司 A kind of locomotive ventilating system
CN113746267A (en) * 2021-07-22 2021-12-03 成都中车电机有限公司 Cooling and ventilating device of generator

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103364214A (en) * 2013-07-18 2013-10-23 北京金风科创风电设备有限公司 Motor cooling simulation test bed and motor cooling simulation method
CN103575496A (en) * 2013-11-22 2014-02-12 哈尔滨电机厂有限责任公司 Turbogenerator static fluid testing device
CN103575496B (en) * 2013-11-22 2016-02-10 哈尔滨电机厂有限责任公司 Turbogenerator static fluid test unit
CN106338407A (en) * 2016-11-28 2017-01-18 中车永济电机有限公司 Method for detecting cooling system parameter of pulling tractor
CN109466578A (en) * 2018-11-23 2019-03-15 中车株洲电力机车有限公司 A kind of locomotive ventilating system
CN113746267A (en) * 2021-07-22 2021-12-03 成都中车电机有限公司 Cooling and ventilating device of generator
CN113746267B (en) * 2021-07-22 2023-11-28 成都中车电机有限公司 Cooling and ventilating device of generator

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