CN202577115U - Vibrating road compactor and vibrating wheel amplitude regulating mechanism thereof - Google Patents

Vibrating road compactor and vibrating wheel amplitude regulating mechanism thereof Download PDF

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Publication number
CN202577115U
CN202577115U CN 201220226941 CN201220226941U CN202577115U CN 202577115 U CN202577115 U CN 202577115U CN 201220226941 CN201220226941 CN 201220226941 CN 201220226941 U CN201220226941 U CN 201220226941U CN 202577115 U CN202577115 U CN 202577115U
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CN
China
Prior art keywords
vibrating
amplitude modulation
vibrating wheels
eccentric stiffener
amplitude
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Expired - Fee Related
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CN 201220226941
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Chinese (zh)
Inventor
张晓春
石慧敏
鲁齐齐
李丹
管辉
颜丙亮
苏建国
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Shantui Chutian Construction Machinery Co Ltd
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Shantui Chutian Construction Machinery Co Ltd
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Priority to CN 201220226941 priority Critical patent/CN202577115U/en
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Abstract

The utility model discloses a vibrating wheel amplitude regulating mechanism. The vibrating wheel amplitude regulating mechanism comprises a driving eccentric mechanism and further comprises a driven eccentric mechanism, wherein the driven eccentric mechanism is connected with the driving eccentric mechanism and optionally rotates together with the driving eccentric mechanism. The vibrating wheel amplitude regulating mechanism is provided with the driven eccentric mechanism and can change the eccentric moment of an eccentric mechanism through synchronous rotation of the driven eccentric mechanism and the driving eccentric mechanism or independent rotation of the driving eccentric mechanism, so that the output amplitude of a vibrating wheel is increased from original two amplitude values to four amplitude values and the amplitude adjusting range of the vibrating wheel is expanded; and the vibrating wheel amplitude regulating mechanism can effectively and conveniently switch the vibrating amplitude to a required position, so that the working range of the road compactor with the same model number is wider, the compacting effect is better, and the compacting efficiency is higher. The utility model further discloses a vibrating road compactor including the vibrating wheel amplitude regulating mechanism.

Description

Vibratory roller and vibrating wheels amplitude modulation mechanism thereof
Technical field
The utility model relates to technical field of engineering machinery, particularly relates to a kind of vibrating wheels amplitude modulation mechanism of vibratory roller.In addition, the utility model also relates to a kind of vibratory roller that comprises above-mentioned vibrating wheels amplitude modulation mechanism.
Background technology
Vibratory roller is gravity and various buildings of vibratory compaction and the road materials that utilizes himself.In highway construction, vibratory roller is widely used because of the various non-sticky soil of optimum compacting, rubble, macadam-aggregate mix and various bituminous concrete.
The vibration of vibratory roller is to utilize the exciting force of the vibrator generation high frequency in the vibrating wheels to realize that the vibration parameters of vibratory roller mainly is frequency and amplitude.Amplitude is because eccentric stiffener rotates the maximum displacement that vibration produced that causes vibrating wheels, is directly proportional with eccentricity; Eccentric throw is the product of eccentric mass and eccentric distance, is suitable for the different materials that is compacted in order to make vibratory roller, need adjust amplitude.And the main means of adjustment amplitude are the eccentric throws that changes excitation system.
Common vibrating wheels amplitude modulation mechanism mainly is based on the realization of rotating principle at present; Involving vibrations axle, fixed eccentric block and movable eccentric block; Through motor drive vibrating shaft counterclockwise, turning clockwise makes fixed eccentric block and movable eccentric block superimposed (large amplitude) or offsets (little amplitude), promptly vibratory roller can realize that through amplitude modulation mechanism two kinds of amplitudes export.For improving the practicality of machine, the difference with large amplitude and little amplitude during design is set at higher value, and purpose is that large amplitude can guarantee compaction quality, and little amplitude guarantees compaction quality and planeness.
Amplitude is to influence the key factor of vibratory roller to the ground consolidation effect, and the size of amplitude can influence the depth of compacting.For the compacting object describes, hot asphalt mixture is divided into upper, middle and lower-ranking with the hot asphalt mixture, and thickness increases gradually from top to bottom.Upwards compacting successively under vibratory roller operation in compacting process is served as reasons, lower floor's thicker relatively large amplitude that needs of shop layer carries out compacting, and the upper berth layer needs with little amplitude compacting than thin relatively.In actual compacting process, because that the heated bitumen material reduces in the back temperature that paves is apparent in view, just be difficult to be compacted after dropping to uniform temperature, so need repeatedly repeat compacting for the compactness that improves compaction quality, improves compacting materials such as heated bitumen.And existing vibratory roller has only two kinds of amplitudes, in actual compacting, needs the number of times of repetition compacting more, makes the construction machinery cost increase, and compacting efficient is low.
Therefore, how developing a kind of vibrating wheels amplitude modulation mechanism, make that the amplitude adjustable range of vibrating wheels is bigger, is the present technical issues that need to address of those skilled in the art.
The utility model content
The purpose of the utility model provides a kind of vibrating wheels amplitude modulation mechanism, and this vibrating wheels amplitude modulation mechanism can increase the amplitude range of choice of vibrating wheels.Another purpose of the utility model provides a kind of vibratory roller that comprises above-mentioned vibrating wheels amplitude modulation mechanism.
For solving the problems of the technologies described above; The utility model provides a kind of vibrating wheels amplitude modulation mechanism; Comprise initiatively eccentric stiffener, also comprise driven eccentric stiffener, said driven eccentric stiffener connects with said active eccentric stiffener and selectively rotates with said active eccentric stiffener.
Preferably, said driven eccentric stiffener comprises the internal vibration axle and is fixed on the driven eccentric block on the said internal vibration axle; Said internal vibration axle is assemblied in the inner chamber of the outer vibrating shaft of said active eccentric stiffener; Said internal vibration axle selectively rotates with said active eccentric stiffener through slide adjuster.
Preferably, said slide adjuster comprises handle, adjustment screw mandrel and two-sided spline housing; One end of said adjustment screw mandrel is fixedly connected with said handle; The other end of said adjustment screw mandrel is connected with said two-sided spline housing; The engagement of the internal spline of first end-cover axle of the external splines of said two-sided spline housing and said active eccentric stiffener, the internal spline of said two-sided spline housing selectively with the external splines engagement of said internal vibration axle.
Preferably, said adjustment screw mandrel is connected with said two-sided spline housing through deep groove ball bearing.
Preferably, the both sides of said deep groove ball bearing are respectively arranged with jump ring and jam plate, so that limit the position of said deep groove ball bearing between said adjustment screw mandrel and said two-sided spline housing.
Preferably, the eccentric mass of the fixed eccentric block of said driven eccentric block and said active eccentric stiffener is superimposed upon same direction.
Preferably, said internal vibration axle is connected with first end-cover axle, second end-cover axle of said active eccentric stiffener through vibration bearing.
The utility model also provides a kind of vibratory roller, involving vibrations wheel and be arranged at the vibrating wheels amplitude modulation mechanism on the said vibrating wheels, and said vibrating wheels amplitude modulation mechanism is above-mentioned each described vibrating wheels amplitude modulation mechanism.
Preferably, said vibratory roller is specially double-steel wheeled vibratory roller.
Above-mentioned relatively technical background; The utility model has increased driven eccentric stiffener on the basis of existing technology; This driven eccentric stiffener connects with the active eccentric stiffener of vibrating wheels amplitude modulation mechanism and selectively rotates with the active eccentric stiffener; So the output amplitude that can make vibrating wheels amplitude modulation mechanism increases to four kinds by original two kinds; That is: rotate counterclockwise separately at the active eccentric stiffener, initiatively eccentric stiffener clockwise rotate separately, initiatively eccentric stiffener rotate counterclockwise together with driven eccentric stiffener and initiatively eccentric stiffener clockwise rotate four kinds of different big or small amplitudes of output four kinds of states under together with driven eccentric stiffener; Enlarged the amplitude adjustable range of vibrating wheels, the amplitude modulation mechanism of this vibrating wheels can effectively and easily switch to the position that needs with amplitude, makes the road roller working range of same model wider; Consolidation effect is better, and efficient is higher.
Description of drawings
Fig. 1 provides the generalized section of a kind of specific embodiment of vibrating wheels amplitude modulation mechanism for the utility model;
The view of A-A direction when Fig. 2 clockwise rotates for vibrating wheels amplitude modulation shown in Figure 1 mechanism;
The view of A-A direction when Fig. 3 rotates counterclockwise for vibrating wheels amplitude modulation shown in Figure 1 mechanism;
The partial enlarged drawing at B position when Fig. 4 rotates separately for the active eccentric stiffener of vibrating wheels amplitude modulation shown in Figure 1 mechanism;
The partial enlarged drawing at B position when Fig. 5 rotates with the active eccentric stiffener for the driven eccentric stiffener of vibrating wheels amplitude modulation shown in Figure 1 mechanism.
The specific embodiment
The core of the utility model provides a kind of vibrating wheels amplitude modulation mechanism, and this vibrating wheels amplitude modulation mechanism can increase the amplitude range of choice of vibrating wheels.Another core of the utility model provides a kind of vibratory roller that comprises above-mentioned vibrating wheels amplitude modulation mechanism.
In order to make those skilled in the art person understand the utility model scheme better, the utility model is done further to specify below in conjunction with the accompanying drawing and the specific embodiment.
Please refer to Fig. 1 to Fig. 5, Fig. 1 provides the generalized section of a kind of specific embodiment of vibrating wheels amplitude modulation mechanism for the utility model; The view of A-A direction when Fig. 2 clockwise rotates for vibrating wheels amplitude modulation shown in Figure 1 mechanism; The view of A-A direction when Fig. 3 rotates counterclockwise for vibrating wheels amplitude modulation shown in Figure 1 mechanism; The partial enlarged drawing at B position when Fig. 4 rotates separately for the active eccentric stiffener of vibrating wheels amplitude modulation shown in Figure 1 mechanism; The partial enlarged drawing at B position when Fig. 5 rotates with the active eccentric stiffener for the driven eccentric stiffener of vibrating wheels amplitude modulation shown in Figure 1 mechanism.
It is to be noted; Described in this paper all is that diagrammatic sketch with A-A direction among Fig. 1 is the benchmark definition clockwise, counterclockwise; Just in order to express easily, should be appreciated that clockwise, the counterclockwise explanation that this paper adopts should not limit the scope that the application asks for protection.
In a kind of specific embodiment, the vibrating wheels amplitude modulation mechanism that the utility model provided comprises initiatively eccentric stiffener; Initiatively eccentric stiffener comprises the outer vibrating shaft 11 with inner chamber; Be fixed with eccentric mass on the outer vibrating shaft 11 and be superimposed upon unidirectional first fixed eccentric block 121 and second fixed eccentric block 122, can first fixed eccentric block 121, second fixed eccentric block 122 be connected with outer vibrating shaft 11 through welding or modes such as key connection.
Between first fixed eccentric block 121 and second fixed eccentric block 122, also be provided with movable eccentric block 13; Movable eccentric block 13 is sleeved on the outer vibrating shaft 11; Can be around outer vibrating shaft 11 rotations; First fixed eccentric block 121 or second fixed eccentric block 122 is provided with limit shaft 15 so that the anglec of rotation of restraint eccentric block 13 makes movable eccentric block 13 Rotate 180 degree counterclockwise.
The two ends of vibrating shaft 11 are respectively arranged with first end-cover axle 141 and second end-cover axle 142 outside, can first end-cover axle 141, second end-cover axle 142 be connected with outer vibrating shaft 11 through bolt, and this kind mode is not only easy but also reliable.
First end-cover axle 141, second end-cover axle 142 are connected with clutch shaft bearing seat 61, second bearing support 62 through first vibration bearing 63, second vibration bearing 64 respectively, and the clutch shaft bearing seat 61 and second bearing support 62 are installed on the relevant position of vibrating wheels 7.
One end of second end-cover axle 142 is through yielding coupling 5 and CD-ROM drive motor 4 assemblings, and under the driving of CD-ROM drive motor 4, initiatively eccentric stiffener can rotate counterclockwise or clockwise rotate.
Vibrating wheels amplitude modulation mechanism also comprises driven eccentric stiffener, and driven eccentric stiffener comprises internal vibration axle 21 and driven eccentric block 22; Driven eccentric block 22 can connect with internal vibration axle 21 fixing through welding or key.It is pointed out that also and can internal vibration axle 21 directly be set to eccentric shaft.
Here need to prove that the eccentric mass of the eccentric mass of driven eccentric block 22 and first fixed eccentric block 121 and second fixed eccentric block 122 is superimposed upon same direction when being provided with, and can certainly be superimposed upon rightabout or other directions.
Internal vibration axle 21 is arranged on the inner chamber of outer vibrating shaft 11, and its two ends are connected with second end-cover axle 142 with first end-cover axle 141 respectively, can internal vibration axle 21 be connected with first end-cover axle 141, second end-cover axle 142 through vibration bearing 65.
When the active eccentric stiffener rotated under the drive of CD-ROM drive motor 4, because the setting of vibration bearing 65, internal vibration axle 21 transfixions can not rotated with first end-cover axle 141 and second end-cover axle 142.
For internal vibration axle 21 is selectively rotated with the active eccentric stiffener, also be provided with the slidable adjustment device with the end that first end-cover axle 141 is connected at internal vibration axle 21.
The slidable adjustment device comprises handwheel 31, adjustment screw mandrel 32 and two-sided spline housing 33; Two-sided spline housing 33 is positioned at the inner chamber of first end-cover axle 141, and the engagement of the internal spline of its external splines and first end-cover axle 141; The through hole that adjustment screw mandrel 32 passes clutch shaft bearing seat 61, first end-cover axle 141 is connected with two-sided spline housing 33, can will adjust screw mandrel 32 through deep groove ball bearing 34 and be connected with two-sided spline housing 33; The end that adjustment screw mandrel 32 is positioned at clutch shaft bearing seat 61 outsides is fixedly connected with handwheel 31, can connect through bolt, and is not only easy but also reliable.
Through push-and-pull handwheel 31 adjustment screw mandrel 32 is moved at its axis direction, and it is mobile to drive the two-sided spline housing 33 that connects with adjustment screw mandrel 32.In the moving process of adjustment screw mandrel 32, come off in order to prevent deep groove ball bearing 34, jump ring 35 and jam plate 36 can be set to limit the position of deep groove ball bearing 34 between adjustment screw mandrel 32 and two-sided spline housing 33 in the both sides of deep groove ball bearing 34.
When adjusting screw mandrel 32, can promote two-sided spline housing 33 and be connected, even the engagement of the external splines of the internal spline of two-sided spline housing 33 and internal vibration axle 21 with internal vibration axle 21 to first end-cover axle, 141 medial movement.At this moment; When initiatively eccentric stiffener rotates under the driving of CD-ROM drive motor 4; Because two-sided spline housing 33 and 141 engagements of first end-cover axle; So two-sided spline housing 33 also along with rotating together, rotates thereby drive with the internal vibration axle 21 of two-sided spline housing 33 engagements and the driven eccentric block 22 that is fixedly connected with internal vibration axle 21.
When making adjusting screw mandrel 32 drive two-sided spline housing 33, moves laterally by pulling handwheel 31; When thereby the external splines that makes internal spline and the internal vibration axle 21 of two-sided spline housing 33 is thrown off; Under the effect of CD-ROM drive motor 4; The active eccentric stiffener only drives two-sided spline housing 33 and rotates together, and internal vibration axle 21 and the driven eccentric block 22 that is fixedly connected with it keep static.
Here need to prove, the above-mentioned outside and inboard be with near or be that benchmark defines away from the inner chamber of outer vibrating shaft 11, the description in this orientation should not limit the scope that the application asks for protection.
Because driving at CD-ROM drive motor 4 with adjustment screw mandrel 32, the setting of deep groove ball bearing 34, handwheel 31 all keep inactive state when initiatively eccentric stiffener rotates.
So through slide adjuster driven eccentric stiffener is selectively rotated with the active eccentric stiffener, thereby the output amplitude that can make vibrating wheels becomes four kinds by original two kinds, concrete state is described below.
First kind of amplitude: regulate slide adjuster 3; Make internal vibration axle 21 and two-sided spline housing 33 be in not engagement (being shown among Fig. 4); CD-ROM drive motor 4 drives initiatively, and eccentric stiffener clockwise rotates (being shown among Fig. 2); This moment outer vibrating shaft 11 first fixed eccentric block 121, second fixed eccentric block 122 and movable eccentric block 13 in same sideway swivel, eccentric mass superposes; Driven eccentric stiffener does not rotate, and this moment, output amplitude was C;
Second kind of amplitude: regulate slide adjuster 3; Make internal vibration axle 21 and two-sided spline housing 33 be in not engagement (being shown among Fig. 4); CD-ROM drive motor 4 drives initiatively, and eccentric stiffener rotates counterclockwise (being shown among Fig. 3); This moment outer vibrating shaft 11 first fixed eccentric block 121, second fixed eccentric block 122 and movable eccentric block 13 in the heteropleural rotation, the eccentric mass counteracting; Driven eccentric stiffener does not rotate, and this moment, output amplitude was D;
The third amplitude: regulate slide adjuster 3; Make internal vibration axle 21 and two-sided spline housing 33 be in engagement (being shown among Fig. 5); CD-ROM drive motor 4 drives initiatively, and eccentric stiffener clockwise rotates (being shown among Fig. 2); This moment, driven eccentric stiffener clockwise rotated with the active eccentric stiffener; Initiatively the driven eccentric block 22 of first fixed eccentric block 121 of eccentric stiffener, second fixed eccentric block 122, movable eccentric block 13 and driven eccentric stiffener is in same sideway swivel, the eccentric mass stack, and this moment, output amplitude was E;
The 4th kind of amplitude: regulate slide adjuster 3; Make internal vibration axle 21 and two-sided spline housing 33 be in engagement (being shown among Fig. 5); CD-ROM drive motor 4 drives initiatively, and eccentric stiffener rotates counterclockwise (being shown among Fig. 3); This moment, driven eccentric stiffener rotated counterclockwise with the active eccentric stiffener; Initiatively the driven eccentric block 22 of first fixed eccentric block 121 of eccentric stiffener, second fixed eccentric block 122, driven eccentric stiffener and the movable eccentric block 13 of eccentric stiffener initiatively are in the heteropleural rotation, and eccentric mass is offset, and this moment, output amplitude was F.
More than four kinds of states be that to be superimposed upon same direction be the example explanation for eccentric mass with the eccentric mass of driven eccentric block 22 and first fixed eccentric block 121 and second fixed eccentric block 122; This moment, the third amplitude E was maximum; Second kind of amplitude D is minimum, and first kind of amplitude C and the 4th kind of amplitude F are between the centre, in the compacting operation process; Can select the amplitude size as required, guarantee to be compacted the compacting of material.
Compared with prior art; The utility model has increased driven eccentric stiffener makes it change the initiatively eccentricity of eccentric stiffener; Promptly driven eccentric stiffener is rotated with the active eccentric stiffener through slide adjuster or initiatively eccentric stiffener rotate separately; Change the eccentricity of eccentric stiffener, thereby reach the purpose that changes the vibrating wheels amplitude.The vibrating wheels amplitude modulation mechanism that the utility model provided can export four kinds of amplitudes, can effectively and easily amplitude be switched to the position that needs in actual use, makes the road roller working range of same model wider, and consolidation effect is better, and compacting efficient is higher.
Except above-mentioned vibrating wheels amplitude modulation mechanism, the utility model also provides a kind of vibratory roller that comprises above-mentioned vibrating wheels amplitude modulation mechanism, and the structure of these other each several parts of vibratory roller please refer to prior art, and this paper repeats no more.
Particularly, above-mentioned vibratory roller can be double-steel wheeled vibratory roller.
More than vibratory roller and vibrating wheels amplitude modulation mechanism thereof that the utility model provided have been carried out detailed introduction.Used concrete example among this paper the principle and the embodiment of the utility model are set forth, the explanation of above embodiment just is used to help to understand the method and the core concept thereof of the utility model.Should be understood that; For those skilled in the art; Under the prerequisite that does not break away from the utility model principle, can also carry out some improvement and modification to the utility model, these improvement and modification also fall in the protection domain of the novel claim of this usefulness.

Claims (9)

1. a vibrating wheels amplitude modulation mechanism comprises initiatively eccentric stiffener, it is characterized in that, also comprises driven eccentric stiffener, and said driven eccentric stiffener connects with said active eccentric stiffener and selectively rotates with said active eccentric stiffener.
2. vibrating wheels amplitude modulation as claimed in claim 1 mechanism is characterized in that, said driven eccentric stiffener comprises the internal vibration axle and is fixed on the driven eccentric block on the said internal vibration axle; Said internal vibration axle is assemblied in the inner chamber of the outer vibrating shaft of said active eccentric stiffener; Said internal vibration axle selectively rotates with said active eccentric stiffener through slide adjuster.
3. vibrating wheels amplitude modulation as claimed in claim 2 mechanism is characterized in that, said slide adjuster comprises handle, adjustment screw mandrel and two-sided spline housing; One end of said adjustment screw mandrel is fixedly connected with said handle; The other end of said adjustment screw mandrel is connected with said two-sided spline housing; The engagement of the internal spline of first end-cover axle of the external splines of said two-sided spline housing and said active eccentric stiffener, the internal spline of said two-sided spline housing selectively with the external splines engagement of said internal vibration axle.
4. vibrating wheels amplitude modulation as claimed in claim 3 mechanism is characterized in that, said adjustment screw mandrel is connected with said two-sided spline housing through deep groove ball bearing.
5. vibrating wheels amplitude modulation as claimed in claim 4 mechanism is characterized in that the both sides of said deep groove ball bearing are respectively arranged with jump ring and jam plate, so that limit the position of said deep groove ball bearing between said adjustment screw mandrel and said two-sided spline housing.
6. vibrating wheels amplitude modulation as claimed in claim 2 mechanism is characterized in that the eccentric mass of the fixed eccentric block of said driven eccentric block and said active eccentric stiffener is superimposed upon same direction.
7. vibrating wheels amplitude modulation as claimed in claim 2 mechanism is characterized in that, said internal vibration axle is connected with first end-cover axle, second end-cover axle of said active eccentric stiffener through vibration bearing.
8. vibratory roller, involving vibrations wheel and be arranged at the vibrating wheels amplitude modulation mechanism on the said vibrating wheels is characterized in that, said vibrating wheels amplitude modulation mechanism is each described vibrating wheels amplitude modulation mechanism of claim 1 to 7.
9. steel wheel formula vibratory roller as claimed in claim 8 is characterized in that said vibratory roller is specially double-steel wheeled vibratory roller.
CN 201220226941 2012-05-18 2012-05-18 Vibrating road compactor and vibrating wheel amplitude regulating mechanism thereof Expired - Fee Related CN202577115U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110565481A (en) * 2019-09-03 2019-12-13 徐工集团工程机械股份有限公司道路机械分公司 Vibration eccentric structure of road roller
CN111373098A (en) * 2017-11-21 2020-07-03 沃尔沃建筑设备公司 Surface compactor with concentrically arranged eccentric masses
CN114047047A (en) * 2021-11-30 2022-02-15 国家能源投资集团有限责任公司 Tamping device
CN114635330A (en) * 2022-03-08 2022-06-17 湖南三一华源机械有限公司 Vibration wheel amplitude modulation device, vibration wheel assembly and vibration road roller

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111373098A (en) * 2017-11-21 2020-07-03 沃尔沃建筑设备公司 Surface compactor with concentrically arranged eccentric masses
US11286625B2 (en) 2017-11-21 2022-03-29 Volvo Construction Equipment Ab Surface compactor machine having concentrically arranged eccentric masses
CN110565481A (en) * 2019-09-03 2019-12-13 徐工集团工程机械股份有限公司道路机械分公司 Vibration eccentric structure of road roller
CN110565481B (en) * 2019-09-03 2024-05-24 徐工集团工程机械股份有限公司道路机械分公司 Vibration eccentric structure of road roller
CN114047047A (en) * 2021-11-30 2022-02-15 国家能源投资集团有限责任公司 Tamping device
CN114635330A (en) * 2022-03-08 2022-06-17 湖南三一华源机械有限公司 Vibration wheel amplitude modulation device, vibration wheel assembly and vibration road roller

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Granted publication date: 20121205

Termination date: 20210518