CN202577113U - Open-type vibration control system of road compactor - Google Patents
Open-type vibration control system of road compactor Download PDFInfo
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- CN202577113U CN202577113U CN 201220196194 CN201220196194U CN202577113U CN 202577113 U CN202577113 U CN 202577113U CN 201220196194 CN201220196194 CN 201220196194 CN 201220196194 U CN201220196194 U CN 201220196194U CN 202577113 U CN202577113 U CN 202577113U
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- electromagnetic valve
- vibration
- vibrating
- lamp
- control system
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Abstract
The utility model discloses an open-type vibration control system of a road compactor. The open-type vibration control system of the road compactor comprises a ZDKZ012 vibration controller, wherein pins I1, I2 and Q3 of the vibration controller are connected with a vibration switch; an electromagnetic valve D and an electromagnetic valve B are sequentially connected in series between pins Q9 and Q12 of the vibration controller; an electromagnetic valve C, a vibrating motor, an electromagnetic valve A are sequentially connected in series between pins Q10 and a Q11 of the vibration controller; the electromagnetic valve A is connected with an oil tank 5 through the electromagnetic valve B and a vibrating pump sequentially; and the electromagnetic valve C is connected with the oil tank through the electromagnetic valve D and an oil filter sequentially. The open-type vibration control system of the road compactor solves the problems that an open-type vibrating system of the road compactor is large in vibration starting overstrike, long in vibration stopping time and free of delay of conversion between high-frequency vibration and low-frequency vibration, has the advantages of small vibration starting overstrike, small pressure loss and adjustable vibration stopping time, effectively protects components in a hydraulic system from impact damage, improves the operational efficiency and is applicable to a self-propelled road compactor.
Description
Technical field
The utility model relates to a kind of vibration control apparatus of self-propelled roller.
Background technology
The vibrational system of self-propelled roller has closed system and open system dual mode; Open system generally adopts the mode of manual operation vibrating valve to realize that the road roller height shakes and hangs down the unlatching and the conversion of shaking at present; Long, height of time that has that system's starting of oscillation overshoot is big, breath the shakes problems such as the no automatic delayed of state conversion of shaking cause the damage of hydraulic system element easily.
Fig. 1 shakes and hangs down the unlatching of shaking and the system drawing of conversion for the existing mode that adopts manual vibrating valve realizes the height of road roller.
As shown in the figure, after the road roller starting, when manually the handle of vibrating valve 1 is in the meta state, the road roller friction.Upwards promote the handle of manual vibrating valve 1; Handle is in the low position that shakes, and oscillating column pump 4 flows to the A mouth of vibrating motor 2 from the hydraulic oil of 5 li suctions of the fuel tank position, a left side through manual vibrating valve 1; B mouth through vibrating motor 2 after manually vibrating valve 1 get back to fuel tank 5 with oil filter 3, realize the low industry of bestirring oneself.When manually the handle of vibrating valve 1 was got back to the meta state, oscillating column pump 4 was directly got back to fuel tank 5 through oil filter 3, the road roller friction from the hydraulic oil of 5 li suctions of the fuel tank meta through manual vibrating valve 1.Promote the handle of manual vibrating valve 1 downwards; Handle is in the height position that shakes, and oscillating column pump 4 flows to the B mouth of vibrating motor 2 from the hydraulic oil of 5 li suctions of the fuel tank right position through manual vibrating valve 1; A mouth through vibrating motor 2 after manually vibrating valve 1 get back to fuel tank 5 with oil filter 3, realize the high industry of bestirring oneself.Handle shakes from height, and to get back to meta identical with state when meta is got back in the low position that shakes in the position.
Adopt the mode of manual vibrating valve to realize that the height of road roller shakes and hangs down the unlatching of shaking and conversion and can realize that road roller the shake conversion, Gao Zhen of industry, height of just bestirring oneself stops, hanging down the hold function of shaking, but shortcoming is: 1. road roller starting of oscillation overshoot is big; 2. it is long that road roller ceases the time of shaking; 3. height shakes and changes no delay function, and is bigger to the Hydraulic Elements infringement.
Therefore, the shake open type vibration control system of transformation energy automatic delayed of adjustable, height of time that works out that a kind of starting of oscillation overshoot is little, breath shakes is those skilled in the art's technical issues that need to address.
Summary of the invention
For solving the problems of the technologies described above, the utility model provides a kind of road roller open type vibration control system, long, height of this system has solved that road roller open type vibrational system starting of oscillation overshoot is big, breath the shakes time no latency issue of conversion of shaking.Overshoot is little when having starting of oscillation, and the pressure loss is little, and the breath adjustable advantage of time of shaking has also effectively protected the hydraulic system element to avoid impact damage simultaneously.
The technical scheme of the utility model is: this road roller open type vibration control system; Comprise the ZDKZ012 vibrating controller; The I1 of vibrating controller, I2, Q3 pin link to each other with vibroswitch; The Q1 of vibrating controller, Q2, Q3, Q4, Q5, Q6, Q7, Q8 pin are corresponding continuous with shake portable lamp, electromagnetic valve A electromotion pilot lamp, electromagnetic valve B electromotion pilot lamp, electromagnetic valve C electromotion pilot lamp, electromagnetic valve D electromotion pilot lamp of the low portable lamp that shakes, meta indicator lamp, height respectively; Order is serially connected with electromagnetic valve D, electromagnetic valve B between the Q9 of vibrating controller and the Q12 pin; Order is serially connected with electromagnetic valve C, vibrating motor, electromagnetic valve A between the Q10 of vibrating controller and the Q11 pin, and electromagnetic valve A links to each other with fuel tank 5 through electromagnetic valve B, oscillating column pump in proper order, and electromagnetic valve C links to each other with fuel tank through electromagnetic valve D, oil filter in proper order.
Shake portable lamp, electromagnetic valve A electromotion pilot lamp, electromagnetic valve B electromotion pilot lamp, electromagnetic valve C electromotion pilot lamp, electromagnetic valve D electromotion pilot lamp of the low portable lamp that shakes, meta indicator lamp, height is installed on the surface of vibrating controller, uses light emitting diode.Vibroswitch provides input signal, and vibrating controller output control electromagnetic valve and indicator lamp are realized unlatching that road roller just shakes, stop and change, and the shake time-delay control of conversion of height, and the time is adjustable, has indicator lamp to indicate simultaneously.Vibroswitch pushes lowly when shaking the position from the height position that shakes, and electromagnetic valve A cuts off the power supply immediately, electromagnetic valve D energising outage after 4 seconds, electromagnetic valve B energising simultaneously.Vibroswitch pushes height when shaking the position from the low position that shakes, electromagnetic valve B cuts off the power supply immediately, electromagnetic valve C energising outage after 4 seconds, electromagnetic valve A energising simultaneously.
The advantage of the utility model: the conversion of shaking of long, height of this system has solved that road roller open type vibrational system starting of oscillation overshoot is big, breath shakes time does not have problems such as time-delay, has effectively protected the hydraulic system element to avoid impact damage, the raising operating efficiency.
Description of drawings
Fig. 1 is the road roller open type vibration control system figure that generally adopts now.
Fig. 2 is the structural representation of an embodiment of the utility model.
Among the figure: 1. manually vibrating valve, 2. vibrating motor, 3. oil filter, 4. oscillating column pump, 5. fuel tank, 6. vibroswitch, the 7. low portable lamp that shakes, 8. meta indicator lamp, 9. shake portable lamp, 10. electromagnetic valve A electromotion pilot lamp, 11. electromagnetic valve B electromotion pilot lamps, 12. electromagnetic valve C electromotion pilot lamps, 13. electromagnetic valve D electromotion pilot lamps, 14. electromagnetic valve A, 15. electromagnetic valve B, 16. electromagnetic valve C, 17. electromagnetic valve D, 18. vibrating controllers of height.
The specific embodiment
In Fig. 2; These road roller open type vibration control system involving vibrations controller 18 (models: ZDKZ012); The I1 of vibrating controller 18, I2, Q3 pin link to each other with vibroswitch 6; The Q1 of vibrating controller 18, Q2, Q3, Q4, Q5, Q6, Q7, Q8 pin shake portable lamp 9, electromagnetic valve A electromotion pilot lamp 10, electromagnetic valve B electromotion pilot lamp 11, electromagnetic valve C electromotion pilot lamp 12,13 corresponding linking to each other of electromagnetic valve D electromotion pilot lamp with the low portable lamp 7 that shakes, meta indicator lamp 8, height respectively; Order is serially connected with electromagnetic valve D17, electromagnetic valve B15 between the Q9 of vibrating controller 18 and the Q12 pin; Order is serially connected with electromagnetic valve C16, vibrating motor 2, electromagnetic valve A 14 between the Q10 of vibrating controller 18 and the Q11 pin; Electromagnetic valve A 14 orders link to each other with fuel tank 5 through electromagnetic valve B 15, oscillating column pump 4, and electromagnetic valve C 16 orders link to each other with fuel tank 5 through electromagnetic valve D17, oil filter 3.
Shake portable lamp 9, electromagnetic valve A electromotion pilot lamp 10, electromagnetic valve B electromotion pilot lamp 11, electromagnetic valve C electromotion pilot lamp 12, electromagnetic valve D electromotion pilot lamp 13 of the low portable lamp 7 that shakes, meta indicator lamp 8, height is installed on the surface of vibrating controller 18, uses light emitting diode.Vibroswitch provides input signal, and vibrating controller output control electromagnetic valve and indicator lamp are realized unlatching that road roller just shakes, stop and change, and the shake time-delay control of conversion of height, and the time is adjustable, has indicator lamp to indicate simultaneously.The conversion of shaking of long, height of this system has solved that road roller open type vibrational system starting of oscillation overshoot is big, breath shakes time does not have problems such as time-delay, has effectively protected the hydraulic system element to avoid impact damage, the raising operating efficiency.
Road roller vibration operation has six kinds of patterns, sets forth as follows:
1) height is bestirred oneself already.Vibroswitch 5 pushes the height position that shakes; Electromagnetic valve A14 is charged; From the fluid of the oscillating column pump 4 A chamber through the right position entering vibrating motor 2 of right position of three position directional valve and electromagnetic valve B15, fluid is discharged from the B chamber of vibrating motor 2, through the position, a left side of electromagnetic valve A14 and the three-way diverter valve right side; Get back to fuel tank 5 through oil filter 3, industry thereby the realization height is bestirred oneself.This moment shake portable lamp 9, electromagnetic valve A electromotion pilot lamp 10 electrified light emittings of height.
2) Gao Zhen stops.Vibroswitch 5 is got back to meta from the height position that shakes, electromagnetic valve A14 outage, and 18 control electromagnetic valve D17 are charged for vibrating controller, and its charged time is 4 seconds.During failure of oscillation, the B chamber of vibrating motor 2 links to each other with counterbalance valve through the right position of electromagnetic valve B15, realizes the back pressure off-load, alleviates the effect of hydraulic shock.This moment meta indicator lamp 8 electrified light emittings.
3) the low industry of bestirring oneself.Vibroswitch 5 pushes the low position that shakes; Electromagnetic valve B15 is charged; From the fluid of the oscillating column pump 4 B chamber through the left side of position, a three position directional valve left side and electromagnetic valve C17 position entering vibrating motor 2, fluid is discharged from vibrating motor 2A chamber, through left of right position and the three-way diverter valve of electromagnetic valve A14; Get back to fuel tank 5 through oil filter 3, thereby realize the low industry of bestirring oneself.Hang down shake portable lamp 7, electromagnetic valve B electromotion pilot lamp 11 electrified light emittings this moment.
4) low shaking stops.Vibroswitch 5 is got back to meta from the height position that shakes; Electromagnetic valve B15 outage, 18 control control electromagnetic valve D17 are charged for vibrating controller, and it gets the electric time is 4 seconds; During failure of oscillation; The A chamber of vibrating motor 2 links to each other with counterbalance valve through the position, a left side of electromagnetic valve B15, realizes the back pressure off-load, alleviates the effect of hydraulic shock.
5) Gao Zhen switches to low shaking.Vibroswitch 5 pushes the low position that shakes from the height position that shakes, electromagnetic valve A14 outage, and 18 control electromagnetic valve D17 are charged for vibrating controller, and its charged time is 4S, the height off-load of shaking, the hydraulic shock of postponing, B15 is charged for the 4S electromagnetic valve, realizes the low industry of bestirring oneself.
6) low shaking switches to Gao Zhen.Vibroswitch 5 pushes the height position that shakes from the low position that shakes, electromagnetic valve B15 outage, and 18 control control electromagnetic valve D17 are charged for vibrating controller; It gets the electric time is 4 seconds, and its charged time is 4S, the low off-load of shaking; The hydraulic shock of postponing; 4S rear electromagnetic valve D17 outage, electromagnetic valve A14 is charged, and the realization height is bestirred oneself already.This moment, the low portable lamp 7 that shakes extinguished, height portable lamp 9 electrified light emittings that shake.
Claims (2)
1. road roller open type vibration control system; This road roller open type vibration control system comprises the ZDKZ012 vibrating controller; It is characterized in that: the I1 of vibrating controller, I2, Q13 pin link to each other with vibroswitch; The Q1 of vibrating controller, Q2, Q3, Q4, Q5, Q6, Q7, Q8 pin are corresponding continuous with shake portable lamp, electromagnetic valve A electromotion pilot lamp, electromagnetic valve B electromotion pilot lamp, electromagnetic valve C electromotion pilot lamp, electromagnetic valve D electromotion pilot lamp of the low portable lamp that shakes, meta indicator lamp, height respectively; Order is serially connected with electromagnetic valve D, electromagnetic valve B between the Q9 of vibrating controller and the Q12 pin; Order is serially connected with electromagnetic valve C, vibrating motor, electromagnetic valve A between the Q10 of vibrating controller and the Q11 pin, and electromagnetic valve A links to each other with fuel tank (5) through electromagnetic valve B, oscillating column pump in proper order, and electromagnetic valve C links to each other with fuel tank through electromagnetic valve D, oil filter in proper order.
2. road roller open type vibration control system according to claim 1 is characterized in that: shake portable lamp, electromagnetic valve A electromotion pilot lamp, electromagnetic valve B electromotion pilot lamp, electromagnetic valve C electromotion pilot lamp, electromagnetic valve D electromotion pilot lamp of the low portable lamp that shakes, meta indicator lamp, height is installed on the surface of vibrating controller.
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CN 201220196194 CN202577113U (en) | 2012-05-04 | 2012-05-04 | Open-type vibration control system of road compactor |
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CN 201220196194 CN202577113U (en) | 2012-05-04 | 2012-05-04 | Open-type vibration control system of road compactor |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103511553A (en) * | 2013-10-09 | 2014-01-15 | 中联重科股份有限公司 | Control device, method and system of clap-frequency vibration noise and engineering machinery |
CN103671323A (en) * | 2013-12-05 | 2014-03-26 | 柳工无锡路面机械有限公司 | Open vibration valve with electric proportional control function and pressure compensation function and used for road roller |
CN103669178A (en) * | 2013-12-05 | 2014-03-26 | 柳工无锡路面机械有限公司 | Open type vibration electric proportional control system of road roller |
CN106812049A (en) * | 2015-12-01 | 2017-06-09 | 中联重科股份有限公司 | The vibration control method of road roller, system and device |
US10273651B2 (en) | 2016-08-26 | 2019-04-30 | Caterpillar Inc. | Reversible flow path construction |
-
2012
- 2012-05-04 CN CN 201220196194 patent/CN202577113U/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103511553A (en) * | 2013-10-09 | 2014-01-15 | 中联重科股份有限公司 | Control device, method and system of clap-frequency vibration noise and engineering machinery |
CN103511553B (en) * | 2013-10-09 | 2016-03-23 | 中联重科股份有限公司 | A kind of bat is shaken the control apparatus of noise, method, system and engineering machinery |
CN103671323A (en) * | 2013-12-05 | 2014-03-26 | 柳工无锡路面机械有限公司 | Open vibration valve with electric proportional control function and pressure compensation function and used for road roller |
CN103669178A (en) * | 2013-12-05 | 2014-03-26 | 柳工无锡路面机械有限公司 | Open type vibration electric proportional control system of road roller |
CN106812049A (en) * | 2015-12-01 | 2017-06-09 | 中联重科股份有限公司 | The vibration control method of road roller, system and device |
CN106812049B (en) * | 2015-12-01 | 2019-07-23 | 中联重科股份有限公司 | Vibration control method, system and the device of road roller |
US10273651B2 (en) | 2016-08-26 | 2019-04-30 | Caterpillar Inc. | Reversible flow path construction |
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