CN202572586U - Automatic production line for producing foam cement plates - Google Patents
Automatic production line for producing foam cement plates Download PDFInfo
- Publication number
- CN202572586U CN202572586U CN 201220105476 CN201220105476U CN202572586U CN 202572586 U CN202572586 U CN 202572586U CN 201220105476 CN201220105476 CN 201220105476 CN 201220105476 U CN201220105476 U CN 201220105476U CN 202572586 U CN202572586 U CN 202572586U
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Abstract
The utility model discloses an automatic production line for producing foam cement plates. The automatic production line comprises a cement cabin (1), a fly ash cabin (2) and a regeneration cabin (3), wherein material discharge openings of the cement cabin (1), the fly ash cabin (2) and the regeneration cabin (3) are respectively connected with a feeding opening of a corresponding spiral conveying machine (5) through pneumatic butterfly valves (4), a material discharge opening of the spiral conveying machine (5) is connected with a feeding opening of a proportioning cabin (6), a material discharge opening of the proportioning cabin (6) is connected with a feeding opening of a mixing machine (8) positioned at the lower side of the proportioning cabin (6) through a proportioning cabin pneumatic butterfly valve (7), a material discharge opening of the mixing machine (8) is connected with a feeding opening of a middle cabin (9), a material discharge opening of the middle cabin (9) sequentially passes through a horizontal spiral conveying machine (10) and a vertical spiral conveying machine (11) to be connected with a powder material cabin (13) arranged on a stirring vehicle (12), and a casting mold (14) is arranged under the stirring vehicle (12). The automatic production line has the advantages that the time and the labor are saved, and the production efficiency is high.
Description
Technical field
The utility model relates to the production equipment field of foam cement plate, a kind ofly specifically can walk at trapped orbit, the batching metering precision is high, stir, pour into a mould continuously and can be equipped with the automatic production line that is used to produce the foam cement plate that many mixers are poured into a mould simultaneously.
Background technology
The foam cement plate is a kind of novel fire prevention energy-saving and heat-insulating material, modification foam concrete (foamed cement) heat preservation plate material that the pyroconductivity of being processed in factory by cement, flyash and other Binder Materials and modifier, blowing agent etc. is low, high temperature resistant, weather-proof, ageing-resistant, do not fire.The foam cement plate is the ideal material of present wall thermal insulating and fire-blocking belt; This product meet the Ministry of Public Security, house and town and country construction portion about " civil buildings outer heat preservation system and decoration of exterior wall fire prevention temporary provisions " when the used insulation material of external thermal insulation system; The requirement of fire-blocking belt should be set according to concrete conditions such as building character, height; Can effectively stop spreading of fire, reduce fire damage.The advantage of foam cement plate is: thermal conductivity factor is low, high insulating effect, do not burn, waterproof, strong with the body of wall cohesive force, intensity is high, nonhazardous radiogen and environmental protection etc.; Foam cement plate and building same period in service life, and construction is simple, quick; Technical performance is superior to wall heat insulation materials such as foam glass, foamed ceramics, phenolic foam board, granular polystyrene, styrofoam, extruded sheet.
The production of existing foam cement plate mainly is to lean on fixed mixer that cement is stirred in together, adds blowing agent again, after the casting model is removed, and solidifies the back and forms the foam cement plate.This manufacture craft not only is difficult to form large-scale production, and its foam quality is also relatively poor, and production efficiency is lower.
Summary of the invention
The purpose of the utility model is that the production equipment production efficiency to present foam cement plate is low, the batching inaccuracy, influence defective such as product quality, provides a kind of and can walk at trapped orbit, the batching metering precision is high, stir, pour into a mould continuously and also can be equipped with the automatic production line that is used to produce the foam cement plate that many mixers are poured into a mould simultaneously.
The purpose of the utility model solves through following technical scheme:
A kind of automatic production line that is used to produce the foam cement plate; Comprise cement bin, flyash storehouse and regeneration storehouse; It is characterized in that said cement bin, flyash storehouse and the discharging opening in regeneration storehouse are connected with the charging aperture of corresponding conveying worm through Pneumatic butterfly valve respectively; The discharging opening of conveying worm is connected with the charging aperture of batch bin; The discharging opening of batch bin with between the charging aperture of the mixer of batch bin downside, link to each other through the batch bin Pneumatic butterfly valve; The discharging opening of mixer links to each other with the charging aperture of intermediate bin, the discharging opening of intermediate bin successively through behind horizontal screw conveyer and the vertical screw type conveyer with trucd mixer on filler bin link to each other, the below of trucd mixer is provided with the cast model.
Described trucd mixer is provided with filler bin, dioxygen sump and heating water tank; The outlet of described filler bin, dioxygen sump and heating water tank links to each other with the charging aperture of mixer through powder weighing hopper, hydrogen peroxide solution weighing hopper and hot water flow meter respectively; The discharging opening place of mixer is provided with the mixer Pneumatic butterfly valve, and the outlet of mixer Pneumatic butterfly valve is corresponding with the cast model of its below.
The bottom of said trucd mixer is provided with running wheel.
Be respectively equipped with level-sensing device in described filler bin, dioxygen sump and the heating water tank.
The inside in said cement bin, flyash storehouse and regeneration storehouse is respectively equipped with the resistance that is positioned at a high position and low level and revolves level-sensing device.
Be provided with LOAD CELLS in the described batch bin.
The utility model is compared prior art has following advantage:
The utility model is through disposing LOAD CELLS, weighing hopper or flowmeter in the different raw materials storehouse; Realize high-precision batching metering; Through horizontal spiral ribbon mixer use raw material is mixed uniformly, and, realized many mixers material feedings automatically, stirring, cast simultaneously through many mixers being set on the mixer and carrying out programme controlled pattern through computer; Artificial cost is few, has improved production efficiency.
The trucd mixer of the utility model has been owing to be equipped with running wheel, makes trucd mixer to walk in orbit many rows are poured into a mould model to pour into a mould successively, saved manpower and materials and improved production efficiency, suitable promoting the use of.
Description of drawings
Accompanying drawing 1 is the structural representation of the utility model.
Accompanying drawing 2 is trucd mixer and below cast structure of models sketch mapes thereof of the utility model.
Wherein: 1-cement bin; 2-flyash storehouse; 3-regeneration storehouse; 4-Pneumatic butterfly valve; 5-conveying worm; 6-batch bin; 7-batch bin Pneumatic butterfly valve; 8-mixer; 9-intermediate bin; 10-horizontal screw conveyer; 11-vertical screw type conveyer; 12-trucd mixer; 13-filler bin; 14-cast model; 15-dioxygen sump; 16-heating water tank; 17-powder weighing hopper; 18-hydrogen peroxide solution weighing hopper; 19-hot water flow meter; 20-mixer; 21-mixer Pneumatic butterfly valve; 22-running wheel.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is further described.
As shown in the figure: a kind of automatic production line that is used to produce the foam cement plate; Comprise cement bin 1, flyash storehouse 2 and regeneration storehouse 3; The inside in cement bin 1, flyash storehouse 2 and regeneration storehouse 3 is respectively equipped with the resistance that is positioned at a high position and low level and revolves level-sensing device; Cement bin 1, flyash storehouse 2 and the discharging opening in regeneration storehouse 3 are connected through the charging aperture of Pneumatic butterfly valve 4 with corresponding conveying worm 5 respectively; The discharging opening of conveying worm 5 is connected with the charging aperture of the batch bin that LOAD CELLS is housed 6; The discharging opening of batch bin 6 with between the charging aperture of the mixer 8 of batch bin 6 downsides, link to each other through batch bin Pneumatic butterfly valve 7; The discharging opening of mixer 8 links to each other with the charging aperture of intermediate bin 9; The discharging opening of intermediate bin 9 successively through horizontal screw conveyer 10 and vertical screw type conveyer 11 afterwards with trucd mixer 12 on filler bin 13 link to each other; The trucd mixer 12 that the bottom is provided with running wheel 22 is provided with filler bin 13, dioxygen sump 15 and heating water tank 16, is respectively equipped with level-sensing device in filler bin 13, dioxygen sump 15 and the heating water tank 16, and the outlet of filler bin 13, dioxygen sump 15 and heating water tank 16 links to each other through powder weighing hopper 17, hydrogen peroxide solution weighing hopper 18 and the charging aperture of hot water flow meter 19 with mixer 20 respectively; The discharging opening place of mixer 20 is provided with mixer Pneumatic butterfly valve 21, and the outlet of mixer Pneumatic butterfly valve 21 is corresponding with the cast model 14 of its below.
As shown in Figure 1; The utility model in use; The raw material in cement bin 1, flyash storehouse 2, regeneration storehouse 3 is transported in each storehouse through strength; It is full and use up Shi Douhui and report to the police automatically at each storehouse material that level-sensing device is revolved in resistances in cement bin 1, flyash storehouse 2, the regeneration storehouse 3, after raw material is filled in cement bin 1, flyash storehouse 2, regeneration storehouse 3, successively at fetch boiling water the continuously Pneumatic butterfly valve 4 at hopper dredger 1, flyash storehouse 2, regeneration 3 discharging opening places, storehouse of different phase; Raw material is transported to 6 li of batch bins through conveying worm 5; The weight that the LOAD CELLS that batch bin is 6 li is weighed automatically and imported according to the kind and the quantity of the raw material of realizing setting after the raw materials in cement bin 1, flyash storehouse 2, the regeneration storehouse 3 are imported batch bin 6 respectively in proportion, is closed conveying worm 5; The batch bin Pneumatic butterfly valve 7 of opening batch bin 6 lower ends makes the raw material for preparing enter into mixer and mixes for 8 li, and the powder that stirs gets into 9 li storages of intermediate bin; Powder in the intermediate bin 9 is transported in the filler bin 13 on the trucd mixer 12 through horizontal screw conveyer 11 and vertical screw type conveyer 12 successively, and dioxygen sump 15 is also filled it up with hydrogen peroxide solution and hot water respectively with heating water tank 16 simultaneously; With pouring into a mould model 14 according to the track inboard of setting in advance that order is placed on trucd mixer 12 walkings of putting; Then the hot water in the heating water tank 16 is delivered in the mixer 20 through hot water flow meter 19; Respectively dioxygen sump 15 and filler bin 13 interior hydrogen peroxide solution and powders are delivered to respectively in hydrogen peroxide solution weighing hopper 18 and the powder weighing hopper 17 then; Hot water, hydrogen peroxide solution and powder carry out the automatic weighing of computer control according to the data of charger sheet input respectively in advance; After setting numerical value reaches; The Pneumatic butterfly valve of heating water tank 16, dioxygen sump 15 and filler bin 13 lower ends can be closed automatically, stirs behind the charging aperture of the mixer 20 quantitative hydrogen peroxide solution that receives hydrogen peroxide solution weighing hopper 18 and 17 inputs of powder weighing hopper successively and the powder simultaneously, and whole blending process is weighed and comparison by the computer control LOAD CELLS; And the running of control feeding system, carry out automatic weighing; Last trucd mixer 12 walkings are poured into a mould each row's cast model 14 by the front and back order on specific track successively, and the raw material in the filler bin 13 on the trucd mixer 12, dioxygen sump 15 and the heating water tank 16 can support continuous pouring to arrange cast model 14 more.On trucd mixer 12, many mixers 20 can be installed in the lump in addition; That in the utility model mixer 20 structural representations shown in Figure 2, is showed is equipped with four mixers 20 on the trucd mixer 12; Four mixers 20 add hot water simultaneously, add hydrogen peroxide solution and add powder simultaneously simultaneously; Reinforced process and mixing time are all controlled by counting machine automatically, and mixing time arrives, and the mixer Pneumatic butterfly valve 21 at mixer 20 discharging opening places is opened automatically cast model 14 is poured into a mould; Behind one row's casting complete; Trucd mixer 12 next row cast model 14 place of walking, mixer 20 continues material feedings, stirring, cast, and the level-sensing device in the filler bin 13 on trucd mixer 12 of repeatedly circulating, dioxygen sump 15, the heating water tank 16 sends the signal of material sky; Filler bin 13, dioxygen sump 15, heating water tank 16 are to guarantee that according to proportioning reinforced simultaneously material simultaneously is empty, and be reinforced simultaneously to guarantee once.After raw material in filler bin 13 on the trucd mixer 12, dioxygen sump 15, the heating water tank 16 uses up; Trucd mixer 12 walk automatically vertical screw type conveyer 11 the outlet of discharging opening, hydrogen peroxide solution warehouse, add hot water warehouse outlet carrying out material feeding; Material is filled the level-sensing device that is provided with in each storehouse, back and can be reported to the police automatically; Trucd mixer 12 ran to the continuation beginning blanking of casting model 14 places, weighing, stirring, cast after material feeding was accomplished, and moved in circles with this.The foam cement plate that pours is undertaken cutting into needed specification after the maintenance by curing time; The perhaps direct casting model 14 of production standard specification promptly obtains the finished product of foam cement plate after then maintenance is accomplished.Because four mixer 20 material feeding automatically, stirring, cast simultaneously so only need a workman just can accomplish the operation to four mixers 20, have changed the situation that a people in the past can only operate a machine, have improved production efficiency greatly.
The mixer 8 of the utility model adopts horizontal spiral ribbon mixer efficient, the rapid mixing material, by material in the moving staving of interior external diameter hurricane band that is installed on the shaft, makes agitator in staving, stir material in the maximum magnitude; That helical design becomes is inside and outside, about backpitch each other, during agitator work, the inside spin band with material to two lateral movements; The external spiral band inwardly moves material by both sides, and it is mixed that material is bled back, and partial material is under the promotion of hurricane band in addition; Radial motion vertically, thus convection circulation formed, because the stirring of above-mentioned motion; Material obtains the rapid and uniform mixing within a short period of time, realizes efficiently mixed material fast successively.
The technology that the utility model does not relate to all can realize through prior art.
Claims (6)
1. automatic production line that is used to produce the foam cement plate; Comprise cement bin (1), flyash storehouse (2) and regeneration storehouse (3); It is characterized in that said cement bin (1), flyash storehouse (2) and the discharging opening in regeneration storehouse (3) are connected through the charging aperture of Pneumatic butterfly valve (4) with corresponding conveying worm (5) respectively; The discharging opening of conveying worm (5) is connected with the charging aperture of batch bin (6); Link to each other through batch bin Pneumatic butterfly valve (7) between the charging aperture of the discharging opening of batch bin (6) and the mixer (8) that is positioned at batch bin (6) downside; The discharging opening of mixer (8) links to each other with the charging aperture of intermediate bin (9); The discharging opening of intermediate bin (9) links to each other with filler bin (13) on the trucd mixer (12) through horizontal screw conveyer (10) and vertical screw type conveyer (11) back successively, and the below of trucd mixer (12) is provided with pours into a mould model (14).
2. the automatic production line that is used to produce the foam cement plate according to claim 1; It is characterized in that described trucd mixer (12) is provided with filler bin (13), dioxygen sump (15) and heating water tank (16); The outlet of described filler bin (13), dioxygen sump (15) and heating water tank (16) links to each other through powder weighing hopper (17), hydrogen peroxide solution weighing hopper (18) and the charging aperture of hot water flow meter (19) with mixer (20) respectively; The discharging opening place of mixer (20) is provided with mixer Pneumatic butterfly valve (21), and the outlet of mixer Pneumatic butterfly valve (21) is corresponding with the cast model (14) of its below.
3. the automatic production line that is used to produce the foam cement plate according to claim 1 and 2 is characterized in that the bottom of said trucd mixer (12) is provided with running wheel (22).
4. the automatic production line that is used to produce the foam cement plate according to claim 2 is characterized in that being respectively equipped with level-sensing device in described filler bin (13), dioxygen sump (15) and the heating water tank (16).
5. the automatic production line that is used to produce the foam cement plate according to claim 1, the inside that it is characterized in that said cement bin (1), flyash storehouse (2) and regeneration storehouse (3) is respectively equipped with the resistance that is positioned at high-order and low level and revolves level-sensing device.
6. the automatic production line that is used to produce the foam cement plate according to claim 1 is characterized in that being provided with LOAD CELLS in the described batch bin (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220105476 CN202572586U (en) | 2012-03-20 | 2012-03-20 | Automatic production line for producing foam cement plates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220105476 CN202572586U (en) | 2012-03-20 | 2012-03-20 | Automatic production line for producing foam cement plates |
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| Publication Number | Publication Date |
|---|---|
| CN202572586U true CN202572586U (en) | 2012-12-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220105476 Expired - Fee Related CN202572586U (en) | 2012-03-20 | 2012-03-20 | Automatic production line for producing foam cement plates |
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| Country | Link |
|---|---|
| CN (1) | CN202572586U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103341908A (en) * | 2013-07-10 | 2013-10-09 | 丹东市兄弟建材有限公司 | Automated production line and automated production method of light-weight wall material |
| CN104175403A (en) * | 2014-07-24 | 2014-12-03 | 山东美森环保科技有限公司 | Inorganic foaming in-situ casting machine of building cement |
| CN105171918A (en) * | 2015-08-21 | 2015-12-23 | 南通海高数控机械有限公司 | Injection molding production line for inorganic cement foaming insulation board |
| CN105269687A (en) * | 2015-11-25 | 2016-01-27 | 无锡山川环保机械有限公司 | Refractory matter batching equipment |
| CN105818259A (en) * | 2016-03-28 | 2016-08-03 | 童裳慧 | Multi-volume-weight magnesium oxysulfate foam insulation board as well as production equipment and process thereof |
| CN106239730A (en) * | 2016-09-26 | 2016-12-21 | 武威市津威环境科技有限责任公司 | Foam concrete foaming casting machine |
| CN107471452A (en) * | 2017-07-26 | 2017-12-15 | 中煤第五建设有限公司 | Ash system under a kind of well head not decoupling device screw delivery pump |
| CN115351935A (en) * | 2022-08-04 | 2022-11-18 | 安徽新涛光电科技有限公司 | Casting equipment for casting plate and preparation method |
-
2012
- 2012-03-20 CN CN 201220105476 patent/CN202572586U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103341908A (en) * | 2013-07-10 | 2013-10-09 | 丹东市兄弟建材有限公司 | Automated production line and automated production method of light-weight wall material |
| CN103341908B (en) * | 2013-07-10 | 2015-03-11 | 丹东市兄弟建材有限公司 | Automated production line and automated production method of light-weight wall material |
| CN104175403A (en) * | 2014-07-24 | 2014-12-03 | 山东美森环保科技有限公司 | Inorganic foaming in-situ casting machine of building cement |
| CN105171918A (en) * | 2015-08-21 | 2015-12-23 | 南通海高数控机械有限公司 | Injection molding production line for inorganic cement foaming insulation board |
| CN105269687A (en) * | 2015-11-25 | 2016-01-27 | 无锡山川环保机械有限公司 | Refractory matter batching equipment |
| CN105818259A (en) * | 2016-03-28 | 2016-08-03 | 童裳慧 | Multi-volume-weight magnesium oxysulfate foam insulation board as well as production equipment and process thereof |
| CN106239730A (en) * | 2016-09-26 | 2016-12-21 | 武威市津威环境科技有限责任公司 | Foam concrete foaming casting machine |
| CN107471452A (en) * | 2017-07-26 | 2017-12-15 | 中煤第五建设有限公司 | Ash system under a kind of well head not decoupling device screw delivery pump |
| CN115351935A (en) * | 2022-08-04 | 2022-11-18 | 安徽新涛光电科技有限公司 | Casting equipment for casting plate and preparation method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121205 Termination date: 20150320 |
|
| EXPY | Termination of patent right or utility model |