CN202555801U - Lead pole plate casting machine electromagnetic heating concentrated lead supplying device - Google Patents
Lead pole plate casting machine electromagnetic heating concentrated lead supplying device Download PDFInfo
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- CN202555801U CN202555801U CN2012200717646U CN201220071764U CN202555801U CN 202555801 U CN202555801 U CN 202555801U CN 2012200717646 U CN2012200717646 U CN 2012200717646U CN 201220071764 U CN201220071764 U CN 201220071764U CN 202555801 U CN202555801 U CN 202555801U
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- plumbous
- lead
- heat
- electromagnetic induction
- plate casting
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Abstract
The utility model relates to a lead pole plate casting machine electromagnetic heating concentrated lead supplying device which solves the problems that existing lead furnaces and transportation pipes adopt resistance coils to carry out heating and heat preservation, heat efficiency is low, heat transfer is from outside to inside, and heat loss is relatively large due to a long heat-transfer process. The lead pole plate casting machine electromagnetic heating concentrated lead supplying device comprises a lead furnace and a plurality of plate casting machines, wherein the lead furnace and the plate casting machines are connected through the a transportation pipeline. The lead pole plate casting machine electromagnetic heating concentrated lead supplying device is characterized in that the lead furnace is connected with the plurality of plate casting machines through the transportation pipeline, a heat preservation layer is arranged at an outer side of the lead furnace, a coil framework is installed on an outer side of the heat preservation layer, an electromagnetic induction coil is wound on the coil framework, and the electromagnetic induction coil is connected with a electromagnetic heating host machine. The lead pole plate casting machine electromagnetic heating concentrated lead supplying device has high heat efficiency, reduces heat loss, saves energy and less contaminates the environment; in addition, average use-cost of each plate casting machine is low.
Description
Technical field
The utility model belongs to battery and produces device, relates to a kind of plumbous device of confession of accumulator cell lead pole plate casting plate machine, and particularly a kind of electromagnetism heating of the corresponding a plurality of casting plate machines of plumbous stove is concentrated and supplied plumbous device.
Technical background
In the production of accumulator cell lead pole plate; Need to adopt plumbous stove that the lead pig heat fused is become plumbous liquid, then plumbous liquid is introduced casting plate machine and carry out the Plante-type plate casting, after production line starts; Non-stop run for a long time, shutdown midway causes plumbous liquid to condense can bring massive losses to production.The corresponding casting plate machine of next plumbous stove of normal conditions reduces the fed distance of plumbous liquid, avoids plumbous liquid to condense in carrying again; Because plumbous stove quantity is many; Plumbous stove and air contact area are big under the identical output, and the lead steam of generation has bigger pollution to environment, is unfavorable for environmental protection.And existing plumbous stove adopts resistance wire to heat usually, the resistance wire heating power, and the thermal efficiency is low, and the heat radiation situation is serious.
Also have and adopt plumbous stove heating, through carrier pipe plumbous liquid is sent into then and carried out the Plante-type plate casting in a plurality of casting plate machines, like Patent Office of the People's Republic of China's patent that September 8, disclosed publication number was CN201776432U in 2010; This device conveyance conduit arranged outside heat-insulation layer if plumbous liquid heat in course of conveying scatters and disappears and condenses, will bring tremendous loss to production; Therefore must be heated to higher temperature to plumbous liquid at plumbous stove place; Energy consumption is big, and plumbous liquid temp is high more, and is heavy more to environment damage.Patent Office of the People's Republic of China's patent that November 28, disclosed publication number was CN102294469A in 2011 for another example; Name is called automatic remote and supplies plumbous liquid systems; This device comprise PLC controller, the feeding device that is connected with the PLC controller, the low temperature lead melting furnace that is connected with the PLC controller, the conveyance conduit that is connected with the PLC controller, with the discharging device that the PLC controller is connected, said feeding device, low temperature lead melting furnace, conveyance conduit and discharging device connect successively.This installs the arranged outside heating resistor coil of conveyance conduit again, puts heat-insulation layer at the coil peripheral hardware then, and course of conveying adopts the resistance coil heating power that conveyance conduit is heated; The thermal efficiency is low, and heat is delivered to conveyance conduit from resistance coil and is delivered to plumbous liquid again, and heat transfer distances is big; Heat scatters and disappears more; Although the outside is provided with heat-insulation layer, to what transmit simultaneously all around, a part of resistance coil heat was directly from the loss of coil process thermal insulation layer when the heat of resistance coil heating transmitted.
Summary of the invention
The purpose of the utility model is to solve existing plumbous stove and carrier pipe and adopts the resistance coil heating to heat and be incubated; The thermal efficiency is low; The heat transmission from outside to inside; Diabatic process length causes the bigger problem of thermal loss, provides a kind of Plante-type plate casting plate machine that adopts the electromagnetism heating to concentrate confession lead to concentrate and supplies plumbous device.
The utility model solves the technical scheme that its technical problem adopted: a kind of Plante-type plate casting plate machine electromagnetism heating is concentrated and is supplied plumbous device; Comprise plumbous stove, casting plate machine, connect through conveyance conduit between plumbous stove and the casting plate machine that said plumbous stove links to each other with several casting plate machines through conveyance conduit; The said plumbous stove outside is provided with heat-insulation layer; The heat-insulation layer outside is provided with coil rack, is arranged with electromagnetic induction coil on the coil rack, and electromagnetic induction coil is connected with electromagnetism heating main frame.Adopt electromagnetic induction coil to produce alternating magnetic field plumbous stove is heated, the efficiency of heating surface is high, and heat transfer process is short, and thermal loss is little.Compare with the resistance heating wire, exempted heat and be delivered to the process of body of heater, also exempted heating wire and transmitted the thermal loss that heat causes to heat-insulation layer from heating wire.And since the induction coil winding at skin, change and safeguard more convenient.A plumbous stove can correspondence be provided with a plurality of casting plate machines, reduces the average use cost of each casting plate machine, can 4-16 casting plate machine be set according to needs of production.
As preferably, the outside of said conveyance conduit is surrounded by heat-insulation layer, and the heat-insulation layer outside is provided with coil rack, is arranged with electromagnetic induction coil on the coil rack, and electromagnetic induction coil is connected with electromagnetism heating main frame.Adopt electromagnetic induction coil to produce alternating magnetic field transfer pair conveyance conduit and carry out the electromagnetism heating, be incubated and post bake, the efficiency of heating surface is high, and heat transfer process is short, and thermal loss is little.Compare with the resistance heating wire, exempted heat and be delivered to the process of conveyance conduit, also exempted heating wire and transmitted the thermal loss that heat causes to heat-insulation layer from heating wire.And since the electromagnetic induction coil winding at skin, change and safeguard more convenient.
As preferably, said conveyance conduit outside segmentation is provided with electromagnetic induction coil.
As preferably, the insulation layer thickness at said conveyance conduit arranged outside electromagnetic induction coil place is less than the insulation layer thickness of other positions.Winding location to coil makes things convenient for protective layer and electro-magnetic screen layer are set outside electromagnetic induction coil simultaneously.
As preferably, the insulation layer thickness at the electromagnetic induction coil place of said plumbous stove arranged outside is less than the insulation layer thickness of other positions.Can protective layer and electro-magnetic screen layer be set the convenient electromagnetic coil outward.
As preferably, said electromagnetic induction coil peripheral hardware matcoveredn, protective layer is provided with electro-magnetic screen layer outward.Protective layer is protected electromagnetic induction coil, avoids receiving outside destroy, and electro-magnetic screen layer shields electromagnetic radiation.
As preferably, said coil rack adopts heatproof insulating material, and the coil rack fixed coil of heatproof insulation makes inductance parameters more stable.
As preferably, said plumbous stove arranged outside at least two group electromagnetic induction coils.Be convenient to safeguard and maintenance.Guarantee that partial fault does not influence ordinary production.
As preferably, the liquid outlet height of said plumbous stove is greater than the height of conveyance conduit, and it is more stable to utilize the pressure reduction principle to supply lead to need not additionaling power discharging pressure.
As preferably, the both sides, top of said plumbous stove are respectively equipped with reinforced roller-way that adds lead pig and the feed back that adds reclaimed materials and advance the stove conveyer belt.
As preferably, said plumbous stove and conveyance conduit are provided with the thermocouple of monitor temperature, and thermocouple connects digital temperature controller, and real-time tracking is realized the temperature control automation, guarantees temperature stability.
The utility model adopts electromagnetism heating and insulation to plumbous stove and conveyance conduit, and the thermal efficiency is high, has reduced thermal loss, energy savings; Adopt the corresponding a plurality of casting plate machines of a plumbous stove, the plumbous liquid of plumbous stove surface contact few with air, the generation of minimizing lead steam, environmental pollution still less, and the average use cost of each casting plate machine is lower.
Description of drawings
Fig. 1 is the overall structure sketch map of the utility model.
Fig. 2 be the plumbous stove of the utility model partly cut open figure.
Fig. 3 be the utility model conveyance conduit partly cut open figure.
Among the figure: 1. plumbous stove, 2. conveyance conduit, 3. reinforced roller-way, 4. feed back conveyer belt; 5. electromagnetism heats main frame, 6. tremie pipe, 7. casting plate machine, 8. heat-insulation layer; 9. coil rack, 10. electromagnetic induction coil, 11. housings, 12. drain pipes; 13. blow-down pipe, 14. thermocouples, 15. electro-magnetic screen layers, 16. protective layers.
The specific embodiment
Below through specific embodiment and combine accompanying drawing that the utility model is further specified.
Embodiment: a kind of Plante-type plate casting plate machine electromagnetism heating is concentrated and supplied plumbous device, and is as shown in Figure 1.This device comprises plumbous stove 1; One side at plumbous stove 1 top is provided with the reinforced roller-way 3 that adds lead pig; Opposite side is provided with the feed back conveyer belt 4 that adds reclaimed materials; Plumbous stove connects conveyance conduit 2 through drain pipe 12, and conveyance conduit 2 connects a plurality of tremie pipes 6, is provided with out plumbous control valve under the tremie pipe 6 and supplies with casting plate machine 7 at regular time and quantity.
As shown in Figure 2, drain pipe 12 is arranged on the top of plumbous stove 1, and the height of drain pipe 12 is higher than the height of conveyance conduit 2, and plumbous liquid can utilize gravity flow.The bottom of plumbous stove 1 be provided with can the plumbous stove 1 of emptying in the blow-down pipe 13 of plumbous liquid.The outer ring of plumbous stove 1 is surrounded by heat-insulation layer 8 on week; The thickness of heat-insulation layer 8 waists is less than thickness up and down; The less outside of heat-insulation layer 8 waist thicknesses is provided with coil rack 9; Coil rack 9 outsides are arranged with two groups of electromagnetic induction coils 10, and electromagnetic induction coil 10 connects electromagnetism heating main frame 5, and electromagnetism heating main frame 5 comprises that electromagnetism adds thermoelectric junctions, loop and control device.Be embedded the thermocouple 14 of a plurality of detected temperatures at the differing heights of plumbous stove 1, be provided with round-meshed housing 11 outside the electromagnetic induction coil 10 as protective layer, the housing 11 outer electro-magnetic screen layers 15 that are provided with, electro-magnetic screen layer 15 adopts aluminium flakes or iron plate to process.
As shown in Figure 3, the outside of conveyance conduit 2 and tremie pipe 6 also is surrounded by heat-insulation layer 8.The heat-insulation layer outside segmentation of conveyance conduit 2 is provided with coil rack 9, and coil rack 9 outside winding electromagnetic induction coils 10, electric induction magnetic coil 10 connect electromagnetism heating main frame 5.Heat-insulation layer 8 thickness that electromagnetic induction coil 10 places are set can be embedded coil rack 9 and electromagnetic induction coil 10 within the heat-insulation layer outer surface less than other positions, and the concordant protective layer 16 that is provided with the heat-insulation layer outer surface, and protective layer is provided with electro-magnetic screen layer 15 outward.Liquid outlet place at tremie pipe 6 is provided with valve, near heat-insulation layer arranged outside coil rack 9 and magnetic induction coil 10 and the protection layer corresponding 16 and electro-magnetic screen layer 15 at liquid outlet place.On conveyance conduit 2, be equipped with thermocouple 14, detect conveyance conduit plumbous liquid temp everywhere with electromagnetic induction coil 10.
The heating of plumbous stove 1, the insulation of conveyance conduit 2 and all adopt the electromagnetism heating in heating, heat transfer process is few, and heat scatters and disappears little, and energy consumption is low.
Claims (10)
1. a Plante-type plate casting plate machine electromagnetism heating is concentrated and is supplied plumbous device; Comprise plumbous stove, casting plate machine, connect through conveyance conduit between plumbous stove and the casting plate machine, it is characterized in that: said plumbous stove links to each other with several casting plate machines through conveyance conduit; The said plumbous stove outside is provided with heat-insulation layer; The heat-insulation layer outside is provided with coil rack, is arranged with electromagnetic induction coil on the coil rack, and electromagnetic induction coil is connected with electromagnetism heating main frame.
2. Plante-type plate casting plate machine electromagnetism heating according to claim 1 is concentrated and is supplied plumbous device; It is characterized in that: the outside of said conveyance conduit is surrounded by heat-insulation layer; The heat-insulation layer outside is provided with coil rack, is arranged with electromagnetic induction coil on the coil rack, and electromagnetic induction coil is connected with electromagnetism heating main frame.
3. Plante-type plate casting plate machine electromagnetism heating according to claim 2 is concentrated and supplied plumbous device, it is characterized in that: said conveyance conduit outside segmentation is provided with electromagnetic induction coil.
4. concentrate the plumbous device of confession according to claim 2 or 3 described Plante-type plate casting plate machine electromagnetism heating, it is characterized in that: the insulation layer thickness at the electromagnetic induction coil place of said conveyance conduit arranged outside is less than the insulation layer thickness of other positions.
5. concentrate the plumbous device of confession according to claim 1 or 2 or 3 described Plante-type plate casting plate machine electromagnetism heating, it is characterized in that: the insulation layer thickness at the electromagnetic induction coil place of said plumbous stove arranged outside is less than the insulation layer thickness of other positions.
6. concentrate the plumbous device of confession according to claim 1 or 2 or 3 described Plante-type plate casting plate machine electromagnetism heating, it is characterized in that: said electromagnetic induction coil peripheral hardware matcoveredn, protective layer is provided with electro-magnetic screen layer outward.
7. concentrate the plumbous device of confession according to claim 1 or 2 or 3 described Plante-type plate casting plate machine electromagnetism heating, it is characterized in that: said coil rack adopts heatproof insulating material.
8. concentrate the plumbous device of confession according to claim 1 or 2 or 3 described Plante-type plate casting plate machine electromagnetism heating, it is characterized in that: said plumbous stove arranged outside at least two group electromagnetic induction coils.
9. concentrate the plumbous device of confession according to claim 1 or 2 or 3 described Plante-type plate casting plate machine electromagnetism heating, it is characterized in that: the liquid outlet height of said plumbous stove is greater than the height of conveyance conduit.
10. concentrate the plumbous device of confession according to claim 1 or 2 or 3 described Plante-type plate casting plate machine electromagnetism heating, it is characterized in that: said plumbous stove and conveyance conduit are provided with the thermocouple of monitor temperature.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2012200717646U CN202555801U (en) | 2012-03-01 | 2012-03-01 | Lead pole plate casting machine electromagnetic heating concentrated lead supplying device |
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CN2012200717646U CN202555801U (en) | 2012-03-01 | 2012-03-01 | Lead pole plate casting machine electromagnetic heating concentrated lead supplying device |
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CN202555801U true CN202555801U (en) | 2012-11-28 |
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CN2012200717646U Expired - Fee Related CN202555801U (en) | 2012-03-01 | 2012-03-01 | Lead pole plate casting machine electromagnetic heating concentrated lead supplying device |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103042196A (en) * | 2012-12-27 | 2013-04-17 | 泉州东山机械有限公司 | Full-automatic high-position casting machine system with subsection channel type centralized lead supply |
CN103042197A (en) * | 2013-01-09 | 2013-04-17 | 福建省闽华电源股份有限公司 | Centralized liquid lead supply system |
CN104043810A (en) * | 2014-06-10 | 2014-09-17 | 天能电池(芜湖)有限公司 | Molten lead dissolving and conveying system |
CN104525920A (en) * | 2015-01-09 | 2015-04-22 | 浙江美能电气有限公司 | Environmentally-friendly concentrated lead supply device for accumulator grid |
-
2012
- 2012-03-01 CN CN2012200717646U patent/CN202555801U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103042196A (en) * | 2012-12-27 | 2013-04-17 | 泉州东山机械有限公司 | Full-automatic high-position casting machine system with subsection channel type centralized lead supply |
CN103042197A (en) * | 2013-01-09 | 2013-04-17 | 福建省闽华电源股份有限公司 | Centralized liquid lead supply system |
CN104043810A (en) * | 2014-06-10 | 2014-09-17 | 天能电池(芜湖)有限公司 | Molten lead dissolving and conveying system |
CN104525920A (en) * | 2015-01-09 | 2015-04-22 | 浙江美能电气有限公司 | Environmentally-friendly concentrated lead supply device for accumulator grid |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121128 Termination date: 20150301 |
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EXPY | Termination of patent right or utility model |