CN202540746U - Improved ultrasonic machining machine structure - Google Patents
Improved ultrasonic machining machine structure Download PDFInfo
- Publication number
- CN202540746U CN202540746U CN2012200647450U CN201220064745U CN202540746U CN 202540746 U CN202540746 U CN 202540746U CN 2012200647450 U CN2012200647450 U CN 2012200647450U CN 201220064745 U CN201220064745 U CN 201220064745U CN 202540746 U CN202540746 U CN 202540746U
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- China
- Prior art keywords
- slide rail
- base
- pressure controller
- linear slide
- mainboard
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000003754 machining Methods 0.000 title abstract 2
- 230000006872 improvement Effects 0.000 claims description 13
- 238000003466 welding Methods 0.000 abstract description 7
- 238000005336 cracking Methods 0.000 abstract 1
- 238000004880 explosion Methods 0.000 description 9
- 230000004927 fusion Effects 0.000 description 7
- 230000002950 deficient Effects 0.000 description 6
- 230000008034 disappearance Effects 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000004033 plastic Substances 0.000 description 6
- 229920003023 plastic Polymers 0.000 description 6
- 238000007789 sealing Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000007767 bonding agent Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004023 plastic welding Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Images
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- Lining Or Joining Of Plastics Or The Like (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The utility model relates to an improved ultrasonic machining machine structure which comprises a main board, a base and a control device, wherein the main board is provided with a hollow section; a pressure controller, an upper pressure block, a lower pressure block and a slide seat are arranged inside the hollow section; the slide seat is provided with a sliding element; the main board is provided with at least two linear slide rail seats; the linear slide rail seats are fixedly connected with the main board; at least two connection plates are arranged on the main board; the base is provided with a motor; the motor is arranged at one side of the base; an axle rod is arranged on the base; the axle rod is connected with the motor; the axle rod is in screwed connection with the sliding element of the slide seat of the main board; at least two support columns are arranged on the base; each support column is provided with a linear slide rail; the linear slide rail can slide and displace the linear slide rail seats of the main board; the control device is electrically connected with the pressure controller of the main board; the pressure controller employing the main board emits a signal to control an ultrasonic welding machine to oscillate and heat when the stress achieves a preset value, while the processed element is stably pressurized, thereby preventing the processed element from cracking due to pressure, and the reject ratio of the product is reduced.
Description
Technical field
The utility model is a kind of ultrasonic processing machine structural improvement; Especially the pressure controller that refers to this mainboard;, just can send signal controlling ultrasonic heat sealing machine vibration heating, thereby can make work piece stablize pressurized when reaching pre set force when stressed; And then prevent that work piece from producing explosion because of pressurized is excessive, thereby reach the ultrasonic processing machine structure of the purpose that reduces the product fraction defective.
Background technology
Contemporary society, the various goods of plastics have been penetrated into the every field of people's daily life; Also be widely applied to simultaneously industries such as automobile, electrical equipment, packing, toy, electronics, weaving, yet, because the restriction of factors such as Shooting Technique; Can not single injection-molded at quite a few complex-shaped plastic products, this just needs bonding, and continues to use plastic bonding and heat seal process for many years; Not only efficient is low, and bonding agent also has certain toxicity, and causes problems such as environmental pollution; Traditional this technology can not be suitable for modern plastics industrial expansion needs, so a kind of plastic processing technology of novelty, the ultrasonic Plastic Welding is efficient with it, high-quality, superiority such as attractive in appearance are shown one's talent; The ultrasonic plastic welding machine had not both added any bonding agent, filler or solvent when the welding plastic goods, do not consume a large amount of thermals source yet; Have easy and simple to handle, speed of welding is fast, weld strength is high, the production efficiency advantages of higher, therefore, the ultrasonic solder technology obtains to use more and more widely; Press, general ultrasonic processing machine sees also shown in Figure 1; It includes a ultrasonic machine 10, and this ultrasonic machine 10 is provided with ultrasonic generator 11 again, and this ultrasonic generator interior 11 is provided with retractor device 12, high frequency oscillating apparatus 112 and plumb joint 111 again; This retractor device 12 is connected with high frequency oscillating apparatus 112, and this high frequency oscillating apparatus 112 is connected with plumb joint 111 again, is used as the time spent; By the retractor device 12 of the ultrasonic generator 11 of this ultrasonic machine 10 drive plumb joints 111 descend touch with work piece 21 after; Again by the high-frequency vibration friction of ultrasonic generator 11 its high frequency oscillating apparatus 112 after ultrasonic machine 10 energising and produce high temperature, and high temperature is conducted to plumb joint 111, make the reach a high temperature purpose of welding of this plumb joint 111;
This ultrasonic processing machine; Though it can make the reach a high temperature purpose of welding of this plumb joint 111, when so carrying out heat fusing because of these board 20 its work pieces 21, sees also shown in Figure 2; The welding uncertain work piece 21 of pressing for a long time process time that this work piece 21 is prone to because of plumb joint 111; The power of exerting oneself that is prone to again when exerting oneself because of this retractor device 12 is excessive, and causes work piece 21 to be prone to because of the excessive explosion of pressurized strength, simultaneously after work piece 21 explosions in the high temperature welding; Can cause the change of the architectural characteristic of work piece 21 itself again, thereby make the disappearance of product fraction defective raising;
Thus, how disappearance such as above-mentioned is forgone, be the place of the technical difficulties that this case utility model people institute desire solves.
The utility model content
Because existing ultrasonic processing machine causes the excessive and disappearance of explosion of work piece Yin Gaowen and pressurized strength; Therefore the purpose of the utility model is to provide a kind of ultrasonic processing machine structural improvement, utilizes the pressure controller of this mainboard, when stressed when presetting power; Just can send signal controlling ultrasonic heat sealing machine vibration heating; And can make work piece stablize pressurized, and then prevent that work piece from producing explosion because of pressurized, to reduce the product fraction defective.
For reaching above purpose, the utility model provides a kind of ultrasonic processing machine structural improvement, comprising:
One mainboard, this mainboard is provided with hollow bulb, is provided with pressure controller, upper holder block, lower lock block and sliding seat in this hollow bulb again; This sliding seat is provided with sliding part, and this sliding seat of gig is in upper holder block top, and this upper holder block and pressure controller one end socket-connect; And this pressure controller other end and lower lock block socket-connect; This mainboard is provided with at least two linear slide rail seats, this linear slide rail seat and mainboard Joint, and this mainboard is provided with at least two webs;
One base, this base is provided with motor, and this motor is positioned at base one side; This base is provided with axostylus axostyle; And this axostylus axostyle is connected with motor, this axostylus axostyle and sliding part bolt, and this base is provided with at least two support columns; This each support column is provided with linear slide rail again, and this linear slide rail can supply linear slide rail seat sliding transfer;
One control device, this control device electrically connects with pressure controller mutually;
Utilize its pressure controller of this mainboard, during to preset power, just can send signal controlling ultrasonic heat sealing machine vibration heating, and can make the work piece uniform-compression, and then prevent that work piece from producing the purpose of explosion because of pressurized when stressed.
Description of drawings
Fig. 1 is the solid combination sketch map of commonly using.
Fig. 2 is the action sketch map of commonly using.
Fig. 3 is the perspective exploded view of the utility model.
Fig. 4 is the solid combination sketch map of the utility model.
Fig. 5 is a sketch map before the utility model action.
Fig. 5 A is the block schematic diagram of the utility model when exerting oneself.
Sketch map when Fig. 6 is the utility model action.
Block schematic diagram when Fig. 6 A is the utility model heating.
Fig. 7 is that the utility model supplies the ultrasonic processing machine to use sketch map.
Description of reference numerals: 10 ... The ultrasonic machine; 11 ... The ultrasonic generator; 111 ... Plumb joint; 112 ... High frequency oscillating apparatus; 12 ... Retractor device; 20 ... Board; 21 ... Work piece; 3 ... Mainboard; 30 ... Pressure controller; 301 ... Electric wire; 302 ... First force side; 303 ... Second force side; 31 ... Upper holder block; 311 ... Groove; 312 ... Fixture; 32 ... Lower lock block; 321 ... Groove; 322 ... Fixture; 33 ... Screw; 34 ... The linear slide rail seat; 35 ... Web; 351 ... Screw; 36 ... Hollow bulb; 4 ... Sliding seat; 40 ... Perforation; 41 ... Sliding part; 411 ... Axis hole; 412 ... Fixture; 5 ... Base; 50 ... Motor; 51 ... Axostylus axostyle; 52 ... Linear slide rail; 53 ... Support column; 54 ... Support and end plate; 60 ... The ultrasonic fusion splicer; 601 ... Control device; 602 ... Plumb joint; 603 ... High frequency oscillating apparatus; 61 ... Board; 62 ... Work piece; 7 ... The ultrasonic processing machine; 8 ... Exert oneself; 9 ... Heating.
The specific embodiment
Be the effect that makes convenient simple and direct other features of understanding the utility model of your auditor and advantage and reached, combine the accompanying drawing of the utility model at present, specify as follows:
See also shown in Figure 3ly, the utility model provides a kind of ultrasonic processing machine structural improvement, and it comprises:
One mainboard 3, this mainboard 3 is provided with hollow bulb 36, is provided with pressure controller 30, upper holder block 31, lower lock block 32 and sliding seat 4 in this hollow bulb 36 again; This pressure controller 30 is provided with first force side 302 and second force side 303, and this upper holder block 31 is provided with groove 311 again, and this lower lock block 32 is provided with groove 321; This sliding seat 4 is provided with perforation 40 again, these sliding seat 4 sheathed sliding parts 41, and this sliding part 41 wears with the perforation 40 of sliding seat 4 and with fixture 412 Joints mutually again; This sliding part 41 is provided with axis hole 411, and this axis hole 411 is provided with internal thread again, and this pressure controller 30 can be provided with electric wire 301; Please consult shown in Figure 4ly again, first force side 302 of this pressure controller 30 socket-connects with the groove 311 of upper holder block 31, and this upper holder block 31 is positioned at sliding seat 4 belows again; This pressure controller 30 is positioned at upper holder block 31 belows, and second force side 303 of this pressure controller 30 socket-connects with the groove 321 of lower lock block 32 again, and this lower lock block 32 is positioned at pressure controller 30 belows; This upper holder block 31 and sliding seat 4 are with fixture 312 Joints again; This lower lock block 32 and mainboard 3 are with fixture 322 Joints, and this mainboard 3 is provided with at least two linear slide rail seats 34 again, this linear slide rail seat 34 and mainboard 3 Joints; This mainboard 3 is provided with a plurality of screws 33 again; This mainboard 3 is provided with at least two webs 35, and this web 35 is provided with a plurality of screws 351 again, and the screw 351 of this web 35 can supply ultrasonic fusion splicer 60 to be connected spiral shell admittedly again;
As shown in Figure 5, a base 5, this base 5 is provided with motor 50; This motor 50 is positioned at base 5 one sides again, and this base 5 is provided with axostylus axostyle 51, and this axostylus axostyle 51 is provided with external screw thread again; This axostylus axostyle 51 is connected with motor 50, axis hole 411 bolts of this axostylus axostyle 51 and the sliding part 41 of the sliding seat 4 of mainboard 3 again, and this base 5 is provided with at least two support columns 53; This each support column 53 is provided with linear slide rail 52 again, and this linear slide rail 52 can supply linear slide rail seat 34 sliding transfers of mainboard 3, and then promotes the accuracy of mainboard 3 sliding transfers; The axostylus axostyle 51 of this base 5 is provided with to ending plate 54 again, should support to end when plate 54 can prevent sliding seat 4 sliding transfers to come off;
One control device 601, this control device 601 can electrically connect with the electric wire 301 of the pressure controller 30 of mainboard 3 mutually, again the preset stress value of these control device 601 scalable force controllers 30;
Please consult Fig. 5 again, shown in 6, the web 35 of this mainboard 3 can supply ultrasonic fusion splicer 60 to link to use, and utilizes these mainboard 3 Russia's pressure controllers 30 to electrically connect mutually with control device 601; When 51 rotations of motor 50 rotating band moving axis bars, when the sliding part 41 that makes this axostylus axostyle 51 drive sliding seat 4 was shifted up and down, this sliding seat 4 just also can drive mainboard 3 and be shifted up and down; See also shown in Figure 6; And then the web 35 that makes this mainboard 3 drives ultrasonic fusion splicers 60 and plumb joint 602 descended exert oneself 8 to touch with work piece 62, at this moment, this mainboard 3 just can with sliding seat 4 and upper holder block 31 to pressure controller 30 its first force sides, 302 extruding; Please cooperate and consult shown in Fig. 5 A; When reaching the stressed preset stress value of this pressure controller 30 because of 8 powers of exerting oneself when the plumb joint 602 of this ultrasonic fusion splicer 60, this pressure controller 30 just can be back to control device 601 with signal through electric wire 301, simultaneously; This control device 601 just can send signal controlling ultrasonic heat sealing machine 60 again; Please cooperate and consult shown in Fig. 6 A, make high frequency oscillating apparatus 603 higher-orders of oscillation friction heating of this ultrasonic heat sealing machine 60 produce high temperature, and high temperature is conducted to plumb joint 602; And make the plumb joint 602 of this ultrasonic heat sealing machine 60 begin to carry out the weld job of the work piece 62 of board 61; And then control work piece 62 stressed produces heat fusing, so can prevent the disappearance of work piece 62 because of high temperature and the excessive explosion of pressurized strength when reaching the preset stress value of institute again; Please consult shown in Figure 7 again; The utility model can be applicable in the ultrasonic processing machine 7, and with ultrasonic fusion splicer 60 in board 61 combined uses, but the preset stress value of these control device 601 setting pressure controllers 30 again; Also promptly see through the stressed degree of electric wire 301 controlled pressure controllers 30 through control device 601; Make on upper holder block 31 and the lower lock block 32 of this mainboard 3 lower stress when pressure controller 30, the plumb joint 602 that can reach ultrasonic fusion splicer 60 can carry out the heat fusing of work piece 62 9 times in stable 8 powers and the heat of exerting oneself, and then the purpose that the product fraction defective is reduced.
For making the utility model show its progressive and practicality more, existing with commonly use that to do a comparative analysis following:
Located by prior art:
1, work piece is prone to the disappearance because of high temperature and the excessive explosion of pressurized strength.
2, the product fraction defective improves.
The utility model advantage:
1, promotes the accuracy of mainboard sliding transfer.
2, can prevent the excessive and disappearance of explosion of work piece Yin Gaowen and pressurized strength.
3, the product fraction defective reduces.
Claims (8)
1. a ultrasonic processing machine structural improvement is characterized in that, comprising:
One mainboard, this mainboard is provided with hollow bulb, is provided with pressure controller, upper holder block, lower lock block and sliding seat in this hollow bulb; This sliding seat is provided with sliding part, and this sliding seat of gig is in upper holder block top, and this upper holder block and pressure controller one end socket-connect; And this pressure controller other end and lower lock block socket-connect; This mainboard is provided with at least two linear slide rail seats, this linear slide rail seat and mainboard Joint, and this mainboard is provided with at least two webs;
One base, this base is provided with motor, and this motor is positioned at base one side; This base is provided with axostylus axostyle; And this axostylus axostyle is connected with motor, this axostylus axostyle and sliding part bolt, and this base is provided with at least two support columns; This each support column is provided with linear slide rail, and this linear slide rail supplies linear slide rail seat sliding transfer;
One control device, this control device electrically connects with pressure controller mutually.
2. ultrasonic processing machine structural improvement according to claim 1 is characterized in that this pressure controller is provided with first force side and second force side.
3. ultrasonic processing machine structural improvement according to claim 1 is characterized in that this pressure controller is provided with electric wire.
4. ultrasonic processing machine structural improvement according to claim 1 is characterized in that this sliding seat is provided with perforation, and this sliding seat is provided with sliding part, and this sliding part wears with perforation mutually.
5. ultrasonic processing machine structural improvement according to claim 4 is characterized in that this sliding part is provided with axis hole.
6. ultrasonic processing machine structural improvement according to claim 5 is characterized in that this axis hole is provided with internal thread.
7. ultrasonic processing machine structural improvement according to claim 1 is characterized in that this mainboard is provided with a plurality of screws.
8. ultrasonic processing machine structural improvement according to claim 1 is characterized in that this axostylus axostyle is provided with external screw thread.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200647450U CN202540746U (en) | 2012-02-24 | 2012-02-24 | Improved ultrasonic machining machine structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200647450U CN202540746U (en) | 2012-02-24 | 2012-02-24 | Improved ultrasonic machining machine structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202540746U true CN202540746U (en) | 2012-11-21 |
Family
ID=47161429
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012200647450U Expired - Lifetime CN202540746U (en) | 2012-02-24 | 2012-02-24 | Improved ultrasonic machining machine structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202540746U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103770323A (en) * | 2014-01-09 | 2014-05-07 | 苏州工业园区协利塑胶有限公司 | Welding forming equipment for oil tank cover and welding method of welding forming equipment |
| CN114589925A (en) * | 2022-03-10 | 2022-06-07 | 广东乔艺塑胶有限公司 | Ultrasonic plastic low-pressure welding device and welding process thereof |
-
2012
- 2012-02-24 CN CN2012200647450U patent/CN202540746U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103770323A (en) * | 2014-01-09 | 2014-05-07 | 苏州工业园区协利塑胶有限公司 | Welding forming equipment for oil tank cover and welding method of welding forming equipment |
| CN114589925A (en) * | 2022-03-10 | 2022-06-07 | 广东乔艺塑胶有限公司 | Ultrasonic plastic low-pressure welding device and welding process thereof |
| CN114589925B (en) * | 2022-03-10 | 2024-05-28 | 广东乔艺塑胶有限公司 | Ultrasonic plastic low-pressure welding device and welding process thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170301 Address after: Guangdong Huang Jiang Town, Huang Jing village in Dongguan Province as early as the source of Baishun Street No. 1 road Patentee after: Dongguan Dong and ultrasonic machinery Co., Ltd. Address before: Taichung City, Taiwan, China Patentee before: Lin Ruitian |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121121 |