CN202534673U - Solar assembly framing equipment - Google Patents

Solar assembly framing equipment Download PDF

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Publication number
CN202534673U
CN202534673U CN2012201248693U CN201220124869U CN202534673U CN 202534673 U CN202534673 U CN 202534673U CN 2012201248693 U CN2012201248693 U CN 2012201248693U CN 201220124869 U CN201220124869 U CN 201220124869U CN 202534673 U CN202534673 U CN 202534673U
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China
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frame
framing
laminate
pressing plate
utility
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Expired - Fee Related
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CN2012201248693U
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Inventor
宋毅锋
石俭丽
赵同荣
丁杰
陈靖金
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Hanwha Q Cells Qidong Co Ltd
Jiangsu Linyang Solarfun Co Ltd
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Jiangsu Linyang Solarfun Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本实用新型公开了一种太阳能组件装框设备,包括将层压板拉平的拉平装置和将边框压入层压板的压框装置,拉平装置包括支撑层压板的多根立柱,在对应于层压板中心部位设置吸盘,吸盘与吸盘真空控制系统连接;压框装置包括四周压板,四周压板呈与层压板边框配合的凹槽状,四周压板与抽真空装置及气动装置连接。本实用新型能够完全避免由人员操作不当而产生的各种不良,实现对新的装框工艺和装框生产的新理念。功能的完善和智能化的装框系统,给后道装框工序带了新的活力;有效降低人工运营成本本实用新型结构合理。

Figure 201220124869

The utility model discloses a frame mounting device for a solar module, which comprises a leveling device for leveling a laminate and a frame pressing device for pressing a frame into the laminate. The leveling device includes a plurality of upright columns supporting the laminate. Suction cups are arranged at the position, and the suction cups are connected with the vacuum control system of the suction cups; the frame pressing device includes a surrounding pressing plate, which is in the shape of a groove matching the frame of the laminate, and the surrounding pressing plate is connected with the vacuuming device and the pneumatic device. The utility model can completely avoid various defects caused by improper operation of personnel, and realize a new concept of a new framing process and framing production. The perfect function and the intelligent framing system bring new vitality to the subsequent framing process; effectively reduce the labor operation cost, and the utility model has a reasonable structure.

Figure 201220124869

Description

太阳能组件装框设备Solar module framing equipment

技术领域 technical field

本实用新型涉及一种太阳能组件装框设备。 The utility model relates to a solar component framing device.

背景技术 Background technique

装框工序在整个组件生产工序中尤为重要,装框的质量就预示着整块组件的好坏,而组件装框的好坏完全取决于所使用的装框设备。目前市场上使用的装框机,都是采用半自动的装框机,这种装框模式用的是人机互动模式,在一定程度上很难保证装框的质量、装框人员的安全和对层压板的伤害。而且随着光伏产业的发展光伏产品的种类也越来越多,有时为了不同型号的组件装框工序也有较大改变,因此设备人员也需要利用较长时间进行调试,或者要进行更换装框机,整个过程繁琐且耗时较长,占地面积大。 The framing process is particularly important in the entire component production process. The quality of the framing indicates the quality of the whole component, and the quality of the component framing depends entirely on the framing equipment used. At present, the framing machines used in the market all adopt semi-automatic framing machines. This framing mode uses the human-computer interaction mode, and it is difficult to guarantee the quality of the framing, the safety of the framing personnel and the safety of the framing personnel. Laminate damage. Moreover, with the development of the photovoltaic industry, there are more and more types of photovoltaic products, and sometimes the framing process for different types of modules has also undergone major changes, so equipment personnel also need to spend a long time for debugging, or to replace the framing machine, the whole process is cumbersome and time-consuming, and occupies a large area.

现有的设备只能达到四角合拢的效果,对角缝、边框划伤、错位等质量问题完全束手无策,操作人员安全也无法得到保证。 Existing equipment can only achieve the effect of closing the four corners, and there is no way to solve quality problems such as corner seams, frame scratches, and dislocations, and the safety of operators cannot be guaranteed.

发明内容 Contents of the invention

本实用新型的目的在于提供一种结构合理,工作效果好的太阳能组件装框设备。 The purpose of the utility model is to provide a solar module framing device with reasonable structure and good working effect.

本实用新型的技术解决方案是: The technical solution of the utility model is:

一种太阳能组件装框设备,包括将层压板拉平的拉平装置和将边框压入层压板的压框装置,其特征是:拉平装置包括支撑层压板的多根立柱,在对应于层压板中心部位设置吸盘,吸盘与吸盘真空控制系统连接;压框装置包括四周压板,四周压板呈与层压板边框配合的凹槽状,四周压板与抽真空装置及气动装置连接。 A solar module framing equipment, including a leveling device for leveling the laminate and a frame pressing device for pressing the frame into the laminate, characterized in that the leveling device includes a plurality of columns supporting the laminate. A suction cup is provided, and the suction cup is connected with the vacuum control system of the suction cup; the frame pressing device includes a surrounding pressing plate, which is in the shape of a groove matching the frame of the laminate, and the surrounding pressing plate is connected with a vacuuming device and a pneumatic device.

所述吸盘真空控制系统包括压力传感器,压力传感器与控制吸盘吸力大小的微机控制终端连接。 The sucker vacuum control system includes a pressure sensor, which is connected with a microcomputer control terminal for controlling the suction force of the sucker.

本实用新型通过机械加工,设可以使每种大小规格的太阳能电池组件的装框工序都能在这框装框机实现,利用较短的时间进不同组件装框规格的切换,可以人性化的设置手动微调装置,保证每块组件的装框工艺都完全合格。 The utility model is designed to realize the framing process of solar battery components of various sizes and specifications through mechanical processing, and can switch between different component framing specifications in a short time, which can be humanized. Set up a manual fine-tuning device to ensure that the framing process of each component is fully qualified.

本实用新型结构合理,能够完全避免由人员操作不当而产生的各种不良,实现对新的装框工艺和装框生产的新理念。功能的完善和智能化的装框系统,给后道装框工序带了新的活力;有效降低人工运营成本本实用新型结构合理。 The utility model has a reasonable structure, can completely avoid various defects caused by improper operation of personnel, and realizes a new concept of a new framing process and framing production. The perfect function and the intelligent framing system bring new vitality to the subsequent framing process; effectively reduce the labor operation cost, and the utility model has a reasonable structure.

本实用新型在市场上现有原组件装框设备上增加吸盘压力控制系统,在装框机的框边进行改良,在此基础上加注润滑脂材料,在精准装框同时,减少整体设备费用(机架、自动化、微机系统等)。增加生产产量≤10块/小时。 The utility model adds a sucker pressure control system to the existing original component framing equipment in the market, improves the frame edge of the framing machine, and adds grease material on this basis, and reduces the overall equipment cost while accurately framing (racks, automation, microcomputer systems, etc.). Increase production output ≤ 10 blocks/hour.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型一个实施例的部分结构示意图。 Fig. 1 is a partial structural diagram of an embodiment of the utility model.

图2是吸盘将层压板拉平状态图。 Figure 2 is a state view of the sucker pulling the laminate flat.

图3是压框装置结构示意图。 Fig. 3 is a structural schematic diagram of the frame pressing device.

图4是压框工作状态图。 Fig. 4 is a diagram of the working state of the pressing frame.

具体实施方式 Detailed ways

一种太阳能组件装框设备,包括将层压板拉平的拉平装置和将边框压入层压板的压框装置,拉平装置包括支撑层压板1的多根立柱2,在对应于层压板中心部位设置吸盘3,吸盘与吸盘真空控制系统连接;压框装置包括四周压板4,四周压板呈与层压板边框配合的凹槽状,四周压板与抽真空装置5及气动装置6连接。 A solar module framing equipment, including a leveling device for leveling the laminate and a frame pressing device for pressing the frame into the laminate. The leveling device includes a plurality of columns 2 supporting the laminate 1, and a suction cup is arranged at the center of the laminate 3. The suction cup is connected to the vacuum control system of the suction cup; the frame pressing device includes a surrounding pressing plate 4, which is in the shape of a groove matching the frame of the laminate, and the surrounding pressing plate is connected to the vacuuming device 5 and the pneumatic device 6.

所述吸盘真空控制系统包括压力传感器,压力传感器与控制吸盘吸力大小的微机控制终端连接,微机控制终端采用固定式触摸屏。 The suction cup vacuum control system includes a pressure sensor, which is connected to a microcomputer control terminal that controls the suction force of the suction cup, and the microcomputer control terminal adopts a fixed touch screen.

在吸盘系统中加入压力传感器,通过吸盘对组件的压力有效通过传感器来进行对压力的调节,传感器接入设备微机终端,当压力过大或小时微机迅速根据预设的安全指令进行调节,从而将吸盘上的层压板吸住(并且不伤害到层压板),保证层压板精确压入边框,避免由装框不慎而引起的组件爆裂; A pressure sensor is added to the suction cup system, and the pressure of the components through the suction cup is effectively regulated through the sensor. The sensor is connected to the computer terminal of the device. When the pressure is too large or small, the computer quickly adjusts according to the preset safety instructions, so that the The laminate on the suction cup sucks (and does not damage the laminate), ensuring that the laminate is accurately pressed into the frame, and avoiding component bursts caused by careless frame installation;

本实用新型将四边压板进行打磨、凹槽处理,加入新型润滑脂、可滑动型靠山,保证装框过程中,边框进入凹槽固定,而且可以小范围的移动校准,不伤害到边框。 In the utility model, the four side pressing plates are polished and grooved, and a new type of lubricating grease is added, and a slidable backer is added to ensure that the frame enters the groove to be fixed in the process of framing, and can be moved and calibrated in a small range without damaging the frame.

Claims (2)

1. solar components equipment that frames up; Comprise flare-out provision that laminated sheet is evened up and frame is pressed into the press box device of laminated sheet; It is characterized in that: flare-out provision comprises many root posts of supporting layer pressing plate; Corresponding to the laminated sheet centre sucker is being set, sucker is connected with the sucker vacuum-control(led) system; Pressing plate around the press box device comprises, pressing plate is the groove-like that cooperates with the laminated sheet frame all around, and pressing plate is connected with vacuum extractor and pneumatic means all around.
2. the solar components according to claim 1 equipment that frames up, it is characterized in that: said sucker vacuum-control(led) system comprises pressure sensor, pressure sensor is connected with the system controlled by computer terminal of control sucker suction size.
CN2012201248693U 2012-03-29 2012-03-29 Solar assembly framing equipment Expired - Fee Related CN202534673U (en)

Priority Applications (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104576819A (en) * 2013-10-29 2015-04-29 中电电气(上海)太阳能科技有限公司 Dual-mode encapsulation method and device for borders of solar battery component
CN104802749A (en) * 2015-05-20 2015-07-29 张彬彬 External car alarm
CN106229376A (en) * 2016-08-17 2016-12-14 江阴晟翔科技有限公司 The preparation technology of the solar module of high-efficient automatic

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104576819A (en) * 2013-10-29 2015-04-29 中电电气(上海)太阳能科技有限公司 Dual-mode encapsulation method and device for borders of solar battery component
CN104576819B (en) * 2013-10-29 2017-01-11 中电电气(上海)太阳能科技有限公司 Dual-mode encapsulation method and device for borders of solar battery component
CN104802749A (en) * 2015-05-20 2015-07-29 张彬彬 External car alarm
CN106229376A (en) * 2016-08-17 2016-12-14 江阴晟翔科技有限公司 The preparation technology of the solar module of high-efficient automatic

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121114

Termination date: 20200329

CF01 Termination of patent right due to non-payment of annual fee