CN202530288U - Mixed embroidery frame driving device - Google Patents
Mixed embroidery frame driving device Download PDFInfo
- Publication number
- CN202530288U CN202530288U CN2011204662690U CN201120466269U CN202530288U CN 202530288 U CN202530288 U CN 202530288U CN 2011204662690 U CN2011204662690 U CN 2011204662690U CN 201120466269 U CN201120466269 U CN 201120466269U CN 202530288 U CN202530288 U CN 202530288U
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- comparator
- tabouret
- embroidery
- hybrid
- embroidery frame
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Abstract
The utility model discloses a mixed embroidery frame driving device. The mixed embroidery frame driving device comprises a stepping motor and an embroidery frame, wherein the stepping motor is connected with a pulse code generating circuit; the pulse code generating circuit comprises a filter, a pulse width modulation (PWM) signal generator and an amplifier; and the filter, the PWM signal generator and the amplifier are sequentially connected. According to the mixed embroidery frame driving device, the embroidery frame of an embroidery machine in a peripheral servo closed loop can be controlled, the advantages of servo control and stepping control are mixed, the embroidery quality and output power are improved, and the cost performance of the machine is improved.
Description
Technical field
The utility model relates to the drive unit of industrial computer embroidery machine, specifically is meant a kind of tabouret drive unit that is applied to the hybrid feedback drive controlling of computer embroidering machine.
Background technology
Traditional bull formula computer embroidering machine tabouret driving method can be divided into two kinds of driven by servomotor and step motor drive.Tabouret is to drive belt pulley through motor shaft; The drive division assemblies of the many groups of series connection, transmission of power to tabouret, thereby drive tabouret, press the style program point that computer generates and move.This driving method of two kinds respectively has merits and demerits.Driven by servomotor is closed-loop control, and the motion control precision is high, but price is also higher relatively.And stepper motor and driving are open loop control, and the motion control precision is low to cause step-out etc. with receiving external interference easily, and embroidery pattern is walked, influence embroidery quality, but its price is also relatively cheap.
Multi-head computerized embroidery technique and bull formula computerized embroidery machinery, as shown in Figure 1, embroidery machine is provided with a plurality of heads 2; Warp tube 1 provides line on the embroidery usefulness, reaches the standard grade and passes the embroidery pin 4 that is installed on the shank case 3, embroiders pin band embroidery line and pumps on cloth; The bottom line with rotating shuttle 6 supply of reaching the standard grade twines mutually and generates chain knot; And the formation of embroidery style is because main frame 5 is placed in the syncmotor of X and Y direction and drives, and cooperation is embroidered the motion of pin and formed the style that is generated by computer.
Bull formula computerized embroidery machinery, its tabouret places on the drive division of X and Y axle, directly comes drive pulley by synchronous servo motor or stepper motor, drives belt and belt clamp on the drive division, drives to place the tabouret on the platen to move back and forth.No matter on servo or step drive device, as long as being set, suitable applications writes with relevant computer program, just can drive the motion of tabouret in the parameter combinations of embroidery machine.
As shown in Figure 2, what the driving principle of servomotor or stepper motor was maximum is respectively that SERVO CONTROL is closed-loop control; Pulse signal is all detected by built-in encoder, feeds back to controller to control information, and exports tabouret again to after making corresponding adjustment; Therefore; As disturbed by external force in driving, final output quantity all can be revised, thereby accuracy is high.On the contrary, stepping is controlled to be open loop control, and pulse signal does not all have through detection and just exports controller to, lets its motion tabouret.Therefore, even if there is not external force to influence, if motor has the step-out phenomenon, its output just cannot be revised, and causes that finally style walks, embroiders phenomenons such as line skew, has influenced the embroidery quality widely.
The utility model content
The utility model purpose just provides a kind of hybrid tabouret drive unit of realizing the peripheral servo closed-loop control of embroidery machine, the advantage of mixing SERVO CONTROL and stepping control, raising embroidery quality and power output, having strengthened the cost performance of machine.
The utility model can be realized through following technical scheme:
The utility model discloses a kind of hybrid tabouret drive unit; Comprise stepper motor and tabouret; Described stepper motor produces circuit with pulse code and is connected; This pulse code produces circuit and includes wave filter, pwm signal generator, amplifier, and described wave filter, pwm signal generator, amplifier are continuous in proper order.
Described stepper motor also is connected with rotary encoder, and rotary encoder is connected with servo CPU.
Described rotary encoder is photo-electric angle sensor and semiconductor angular transducer.
Described rotary encoder is picked up the position of measuring and the error amount of speed, handles the FEEDBACK CONTROL of back as position and speed with servo CPU.
Described pulse code produces circuit and also includes position signalling comparator, positioner, rate signal comparator, speed control; One input of described position signalling comparator is connected with wave filter; Another input is connected with servo CPU; The output of position signalling comparator is connected with positioner; One input of rate signal comparator is connected with positioner, and its another input is connected with servo CPU, and the output of rate signal comparator is connected with the pwm signal generator.
The hybrid tabouret drive unit of the utility model is basic original paper with stepper motor; In step motor drive output, the extra-pulse encoder is through detecting the pulse error signal; And feed back to comparator; Comparator is constantly to the error signal of the controller output motor anglec of rotation, is decreased to till zero until the difference of command value and setting value, realizes peripheral close-loop feedback control.The utility model hybrid embroidery frame drive device has the following advantages: 1, a mixture of high-precision servo drive, and step into the driver's low prices; 2, to enhance the stepper driver does not have the anti-jamming capability; 3, enhance embroidery quality and cost-effective machine.
Description of drawings
Accompanying drawing 1 is existing multi-head computerized embroidery technique and bull formula computerized embroidery machinery structural representation;
Accompanying drawing 2 is that the principle of existing servomotor and step motor drive control compares sketch map;
Accompanying drawing 3 is the circuit block diagram of the hybrid tabouret drive unit of the utility model.
The specific embodiment
To combine Figure of description to come the utility model is further described below:
As shown in Figure 3; The utility model discloses a kind of hybrid tabouret drive unit; Comprise stepper motor, tabouret and servo CPU, described stepper motor produces circuit with pulse code and is connected with rotary encoder, and this pulse code produces circuit and includes wave filter, position signalling comparator, positioner, rate signal comparator, speed control, pwm signal generator, amplifier; One input of described position signalling comparator is connected with wave filter; Another input is connected with servo CPU, and the output of position signalling comparator is connected with positioner, and an input of rate signal comparator is connected with positioner; Its another input is connected with servo CPU, and the output of rate signal comparator is connected with the pwm signal generator.Rotary encoder is connected with servo CPU, and rotary encoder is picked up the position of measuring and the error amount of speed, handles the FEEDBACK CONTROL of back as position and speed with servo CPU.
The described rotary encoder of the utility model is photo-electric angle sensor and semiconductor angular transducer.
The utility model hybrid embroidery frame drive works: pulse command by filtering the command corresponding to the load curve to become smooth Changes command is transmitted from the position command value generated by the PWM pulse width modulation signal and the signal frequency setting in the audio above, reduce motor noise generated, and connected to power amplifier to drive the MOSFET into the motor operating step.Peripheral servo feedback control step into the data value of the motor by connecting the rotary encoder pick test, and the out position and velocity feedback signal to the servo CPU processing, the processed information is sent to the respective comparator, and a further error control, the error value to zero, so as to achieve the effect of servo-controlled embroidery frame.
The above is merely the preferred embodiment of the utility model, is not the utility model is done any pro forma restriction; But the those of ordinary skill of all industry is all implemented the utility model with the above shown in the by specification accompanying drawing swimmingly; But all professional and technical personnel of being familiar with the above technology contents that is disclosed capable of using and a little change of making, modify the equivalent variations with differentiation in not breaking away from the utility model technical scheme scope, be the equivalent embodiment of the utility model; Simultaneously, all essence technology according to the utility model to the change of any equivalent variations that above embodiment did, modify with differentiation etc., all still belong within the protection domain of technical scheme of the utility model.
Claims (4)
1. hybrid tabouret drive unit; Comprise stepper motor and tabouret; It is characterized in that: described stepper motor produces circuit with pulse code and is connected; This pulse code produces circuit and includes wave filter, pwm signal generator, amplifier, and described wave filter, pwm signal generator, amplifier are continuous in proper order.
2. hybrid tabouret drive unit according to claim 1, it is characterized in that: described stepper motor also is connected with rotary encoder, and rotary encoder is connected with servo CPU.
3. hybrid tabouret drive unit according to claim 2 is characterized in that: described rotary encoder is photo-electric angle sensor and semiconductor angular transducer.
4. according to claim 2 or 3 described hybrid tabouret drive units; It is characterized in that: described pulse code produces circuit and also includes position signalling comparator, positioner, rate signal comparator, speed control; One input of described position signalling comparator is connected with wave filter; Another input is connected with servo CPU, and the output of position signalling comparator is connected with positioner, and an input of rate signal comparator is connected with positioner; Its another input is connected with servo CPU, and the output of rate signal comparator is connected with the pwm signal generator.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011204662690U CN202530288U (en) | 2011-11-22 | 2011-11-22 | Mixed embroidery frame driving device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011204662690U CN202530288U (en) | 2011-11-22 | 2011-11-22 | Mixed embroidery frame driving device |
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CN202530288U true CN202530288U (en) | 2012-11-14 |
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Application Number | Title | Priority Date | Filing Date |
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CN2011204662690U Expired - Fee Related CN202530288U (en) | 2011-11-22 | 2011-11-22 | Mixed embroidery frame driving device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114753072A (en) * | 2022-05-30 | 2022-07-15 | 浙江越隆缝制设备有限公司 | Embroidery machine embroidery frame power-off protection control method, system and device |
-
2011
- 2011-11-22 CN CN2011204662690U patent/CN202530288U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114753072A (en) * | 2022-05-30 | 2022-07-15 | 浙江越隆缝制设备有限公司 | Embroidery machine embroidery frame power-off protection control method, system and device |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121114 |