CN202527932U - Turning and grinding center of machine tool - Google Patents

Turning and grinding center of machine tool Download PDF

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Publication number
CN202527932U
CN202527932U CN2012200247231U CN201220024723U CN202527932U CN 202527932 U CN202527932 U CN 202527932U CN 2012200247231 U CN2012200247231 U CN 2012200247231U CN 201220024723 U CN201220024723 U CN 201220024723U CN 202527932 U CN202527932 U CN 202527932U
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CN
China
Prior art keywords
axle
lathe
turning
lathe bed
machining
Prior art date
Application number
CN2012200247231U
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Chinese (zh)
Inventor
李学志
邹平
王振江
杨佳天
王帅
仇锦红
张杨
徐进生
白平
Original Assignee
沈阳第一机床厂
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Application filed by 沈阳第一机床厂 filed Critical 沈阳第一机床厂
Priority to CN2012200247231U priority Critical patent/CN202527932U/en
Application granted granted Critical
Publication of CN202527932U publication Critical patent/CN202527932U/en

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Abstract

The utility model provides a turning and grinding center of a machine tool, which aims to solve the technical problem of difficulty in improving the machining efficiency and machining accuracy of teeth and claws of petroleum drill bits. According to technical key points, the turning and grinding center consists of a three-dimensional dragging unit, a horizontal rotary table, a vertical rotary table and a U-shaft machining and feeding unit, and is provided with an electric tool changer and manipulator device and an automatic detection device; due to the adoption of a Siemens 840Dsl control system, a six-shaft five-linkage process is realized; and all linear shafts are matched with linear grating scales and rotating shafts, and a high-resolution angle encoder is utilized, so that a closed-loop control process can be realized, and the accuracy of the machine tool can be improved. By the turning and grinding center, machining allowances of workpieces can be automatically detected and complicated rotary curved surfaces can be automatically machined under the one-time clamping condition, so that turning effects instead of molding grinding effects of teeth and claws of specially-shaped workpieces can be achieved; and the turning and grinding center has the characteristics of high machining accuracy and high automation degree, and meets the requirement of high-efficient and high-accuracy machining.

Description

A kind of lathe car mill center
Technical field
The utility model relates to a kind of lathe car mill center, specifically is on-line automatic detection and is uniformly distributed with that allowance, U axle processing feed unit drive that cutter moves radially at main shaft, the complicated surface of revolution of cutter rotation turning, replaces the lathe car mill center of traditional moulding mill processing.
Background technology
The tooth pawl is the key component in the oil bit, the main force part the when necked part of this part is the drill bit drilling well, so this part material hardness height, complex contour, machining accuracy and surface roughness require high.Basic demand to the equipment of processing this position is following: can process high hardness material (HRC58 ~ 62); Guarantee the profile tolerance of complex-curved processing; The machined surface surface roughness will be higher than 0.8 μ m, and crucial face is higher than 0.6 μ m; Working (machining) efficiency is high, good processing stability, is fit to batch machining production.
Traditional processing technology adopts the moulding mill to carry out grinding, the shortcoming of this processing mode more: at first, working (machining) efficiency is low, and processing a workpiece needs 60 minutes; Secondly, need repair type to bistrique.A kind of in addition processing method adopts the large-size horizontal lathe to be equipped with special clamp to carry out turning processing, the shortcoming of this processing mode exactly: the first, and need preorder to be this preface processing datum level that is installed; The second, this workpiece is a profiled piece, needs special clamp to be installed and realizes dynamic balance weight, the too huge and poor rigidity of fixture body; The 3rd, the processing component diameter is less, the lathe rotating speed is low, and the turning linear velocity is low and cause surface roughness poor; The 4th, processing capacity is little, and working (machining) efficiency is low, and processing a workpiece needs 40 minutes.
Summary of the invention
For solving the problems of the technologies described above; The purpose of the utility model provides a kind of lathe car mill center that aims at processing oil bit tooth pawl; Realize surveying automatically under the situation that once is installed workpiece and be uniformly distributed with allowance and automatic turning processed complex surface of revolution, to replace the lathe car mill center of traditional moulding mill processing.
This lathe mainly drags unit (X, Y, Z axle), horizontal revolving workbench (A axle), vertical rotary table (B axle) and U axle processing feed unit by three-dimensional and forms.Lathe bed is a T font level bed body structure, and vertical rotary table is installed on the X axis rail of lathe bed, and the horizontal revolving workbench is seated on the vertical rotary table, and the dedicated hydraulic jig is installed on the horizontal revolving workbench; The oblique saddle of Z axle is installed on the Z axis rail of lathe bed; Main spindle box is installed on the Y axis rail through Y axle slide plate; U axle processing feed unit is installed on the main spindle box, and tool magazine is fixed on the lathe bed through screw, and the manipulator peace is fixed on the tool magazine and at the U axle and processes between feed unit and the tool magazine; Be installed in tooth pawl dedicated hydraulic jig on the horizontal revolving workbench (A axle) and can realize the rapid-mounted and the pre-determined bit of workpiece.Automatic detection device is divided into detecting head and signal receiver two parts, and detecting head is installed on the standard handle of a knife, realizes the automatic replacing of itself and cutter through manipulator, and signal receiver is installed on the oblique saddle of Z axle.This machine adopted Siemens 840Dsl controls system, and each linear axis is equipped with the linear grating chi, rotating shaft adopts the high-resolution angular encoder, realizes full cut-off ring FEEDBACK CONTROL.X, Y, Z axle positioning accuracy 0.01mm, rapid traverse speed 20m/min, A, B axle positioning accuracy 12 seconds.
Compared with prior art, the good effect of the utility model is: it can be realized once being installed and survey workpiece under the situation automatically and be uniformly distributed with allowance and automatic turning processed complex surface of revolution, reaches the effect that replaces the grinding of moulding mill.After workpiece put into the hydraulic chucks that has positioning reference plane, can start cyclic program and process automatically.Manipulator is installed in detecting head on the main shaft; Lathe A, B, X, the interlock of Y axle are put workpiece in the detection operations district; Realize the detection of detecting head through X, Y, the interlock of Z axle to workpiece; Detection data is analyzed and fed back location of workpiece error amount and give system by calculation procedure, ajust workpiece through A, B, X, the interlock of Y axle automatically by system; The manipulator automatic tool changer carries out repeatedly tool changing and processes until machining automatically.The design's lathe possesses machining accuracy height, characteristics that automaticity is high, and foreshortened to 15 minute by 40 ~ 60 minutes process time, and the work piece surface roughness is higher than 0.6 μ m, has satisfied efficient, high accurately machined requirement.
Description of drawings
Fig. 1 is the sketch map of car mill central whole structure;
Fig. 2 is the structural representation of the T font level bed body among Fig. 1;
Fig. 3 is the jig sketch map among Fig. 1;
Fig. 4 is the main axle structure sketch map of the band U axle among Fig. 1.
The specific embodiment
Car mill central whole structure; For processing the application specific architecture that oil bit tooth pawl designs; Realize surveying automatically under the situation that once is installed workpiece and be uniformly distributed with allowance and automatic turning processed complex surface of revolution, reach the effect that replaces the processing of moulding mill, it is characterized in that with the lower part:
1, overall structure
As shown in Figure 1; Bed piece 1 is a T font level bed body structure; Vertical rotary table (B axle) 2 is installed on the X axis rail 9 of lathe bed 1, and horizontal revolving workbench (A axle) 3 is seated on the vertical rotary table (B axle) 2, and dedicated hydraulic jig 4 is installed on the horizontal revolving workbench (A axle) 3; After work piece is installed on the jig 4, can realize the three degree of freedom that moves around A axle, the rotation of B axle and X-direction; The oblique saddle 6 of Z axle is installed on the Z axis rail 10 of lathe bed 1; Main spindle box 7 is installed on the Y axis rail 11 through Y axle slide plate 13; U axle processing feed unit 5 is installed on the main spindle box 7; Tool magazine 8 is fixed on the lathe bed 1 through screw, and manipulator 15 peaces are fixed on the tool magazine 8 and between U axle processing feed unit 5 and tool magazine 8, by manipulator 15 cutter 12 or detecting head 14 are installed on U axle processing feed unit 5 or the tool magazine 8 automatically; The cutter 12 or the detecting head 14 that are installed on the U axle processing feed unit 5 can be realized the three degree of freedom that Y axle, Z axle and U direction of principal axis move, and the tool changing action is stablized fast.
Car mill central whole structure Design has realized six relative frees degree between work piece and cutter 12 and the detecting head 14, has satisfied the needs of surveying and processing.
2, T font level bed body 1 structure
As shown in Figure 2, T font level bed body 1 is spliced by T shape by X axle lathe bed 16 and Z axle lathe bed 17, between by screw closing, through the difference in height between two folding wedge face keys, 18 adjustment, two lathe beds and strengthen connection rigidity; Lathe bed 1 is fixed by foundation bolt after adjusting parallels 19 adjustment levels through 17 groups; X axle grating chi 20 and Z axle grating chi 21 are installed in the inboard of X axle lathe bed 16 and Z axle lathe bed 17 respectively, guarantee that the cleaning of grating chi is stable.
3, jig 4 structures
As shown in Figure 3; Jig 4 is special self-control hydraulic chucks; Jig base plate 22 is 120 ° of V-type faces, is used for workpiece is carried out location just, and hydraulic cylinder 23 drives card briquetting 25 cards through duplex pull rod 24 and pushes down workpiece; Card briquetting 25 at the force position on the workpiece on jig base plate 22 V-type face hexagonal angle bisectors, thereby make workpiece chucking solid and reliable.These jig 4 integral installations are on cradle 26, and cradle 26 is connected with horizontal revolving workbench (A axle) 3, thereby realize that workpiece can rotate around the A axis.
4, the main axle structure of band U axle
As shown in Figure 4, U axle processing feed unit 5 is installed on the main spindle box 7, and main shaft 27 is a hollow structure, and pull bar 28 passes from main shaft 27 centers with U axle processing feed unit 5 and is connected, and realizes driving the feeding of U axle thereby drive U axle processing feed unit 5 through pull bar 28.Leading screw 30 is driven through motor pulley 32, synchronous belt 33, leading screw belt pulley 34 by motor 31; Leading screw 30 drives the axial numerical control of leading screw case 29 realizations and moves; Be connected through angular contact ball bearing 35 between leading screw case 29 and the pull bar 28, thereby realize that pull bar 29 follows rotatablely moving of main shaft 27 and follow the motion of leading screw case 29 axially-movables integrated.

Claims (4)

1. a lathe car grinds the center; It is characterized in that: lathe bed (1) is a T font level bed body structure; Vertical rotary table (2) is installed on the X axis rail (9) of lathe bed; Horizontal revolving workbench (3) is seated on the vertical rotary table (2), and dedicated hydraulic jig (4) is installed on the horizontal revolving workbench (3); The oblique saddle of Z axle (6) is installed on the Z axis rail (10) of lathe bed; Main spindle box (7) is installed on the Y axis rail (11) through Y axle slide plate (13); U axle processing feed unit (5) is installed on the main spindle box; Tool magazine (8) is fixed on the lathe bed (1) through screw, and manipulator (15) peace is fixed on the tool magazine (8) and is positioned between U axle processing feed unit (5) and the tool magazine (8).
2. a kind of lathe car mill according to claim 1 center; It is characterized in that T font level bed body is spliced by T shape by X axle lathe bed (16) and Z axle lathe bed (17); Between by screw closing, through the difference in height between two folding wedge face keys (18) adjustment, two lathe beds and strengthen connection rigidity; Lathe bed is fixed by foundation bolt after adjusting parallels (19) adjustment levels through 17 groups; X axle grating chi (20) and Z axle grating chi (21) are installed in the inboard of X axle lathe bed (16) and Z axle lathe bed (17) respectively.
3. a kind of lathe car mill according to claim 1 center; The base plate (22) that it is characterized in that jig is 120 ° of V-type faces; Hydraulic cylinder (23) drives card briquetting (25) card through duplex pull rod (24) and pushes down workpiece; On jig base plate V-type face hexagonal angle bisector, the jig integral installation is on cradle (26) at the force position on the workpiece for the card briquetting, and cradle is connected with horizontal revolving workbench (3).
4. a kind of lathe car mill according to claim 1 center; It is characterized in that U axle processing feed unit (5) is installed on the main spindle box (7); Main shaft (27) is a hollow structure; Pull bar (28) passes with U axle processing feed unit from the alignment of shafts and is connected, and leading screw (30), is connected through angular contact ball bearing (35) between leading screw case (29) and the pull bar (28) through motor pulley (32), synchronous belt (33), leading screw belt pulley (34) driving by motor (31).
CN2012200247231U 2012-01-19 2012-01-19 Turning and grinding center of machine tool CN202527932U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200247231U CN202527932U (en) 2012-01-19 2012-01-19 Turning and grinding center of machine tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200247231U CN202527932U (en) 2012-01-19 2012-01-19 Turning and grinding center of machine tool

Publications (1)

Publication Number Publication Date
CN202527932U true CN202527932U (en) 2012-11-14

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Application Number Title Priority Date Filing Date
CN2012200247231U CN202527932U (en) 2012-01-19 2012-01-19 Turning and grinding center of machine tool

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102554269A (en) * 2012-01-19 2012-07-11 沈阳第一机床厂 Turning and grinding center of machine tool
CN103084854A (en) * 2013-01-24 2013-05-08 深圳市玮之度科技发展有限公司 Numerical control machining tool and rotary work platform thereof
CN103273108A (en) * 2013-05-02 2013-09-04 马鞍山市晨旭机械制造有限公司 Circular mold drilling machine tool
CN104002146A (en) * 2014-06-11 2014-08-27 浙江理工大学 Cradle type machining platform of five-axis linkage numerically-controlled machine tool
TWI508818B (en) * 2012-12-14 2015-11-21 Equiptop Hitech Corp Common module for a common horizontal grinder and its working platform
CN105666141A (en) * 2016-04-05 2016-06-15 安徽省黄山台钻有限公司 Drilling and tapping combination machine tool
CN106112086A (en) * 2016-08-15 2016-11-16 浙江南星汽车空调有限公司 A kind of automobile air conditioner accessories bores milling three-dimension process machine
CN106239228A (en) * 2016-08-17 2016-12-21 成都普瑞斯数控机床有限公司 There is the Digit Control Machine Tool of tool magazine device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102554269A (en) * 2012-01-19 2012-07-11 沈阳第一机床厂 Turning and grinding center of machine tool
TWI508818B (en) * 2012-12-14 2015-11-21 Equiptop Hitech Corp Common module for a common horizontal grinder and its working platform
CN103084854A (en) * 2013-01-24 2013-05-08 深圳市玮之度科技发展有限公司 Numerical control machining tool and rotary work platform thereof
CN103084854B (en) * 2013-01-24 2016-04-27 深圳市玮之度科技发展有限公司 A kind of numerical control machine tool and rotary table thereof
CN103273108A (en) * 2013-05-02 2013-09-04 马鞍山市晨旭机械制造有限公司 Circular mold drilling machine tool
CN104002146A (en) * 2014-06-11 2014-08-27 浙江理工大学 Cradle type machining platform of five-axis linkage numerically-controlled machine tool
CN105666141A (en) * 2016-04-05 2016-06-15 安徽省黄山台钻有限公司 Drilling and tapping combination machine tool
CN106112086A (en) * 2016-08-15 2016-11-16 浙江南星汽车空调有限公司 A kind of automobile air conditioner accessories bores milling three-dimension process machine
CN106239228A (en) * 2016-08-17 2016-12-21 成都普瑞斯数控机床有限公司 There is the Digit Control Machine Tool of tool magazine device

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GR01 Patent grant
RGAV Abandon patent right to avoid regrant
AV01 Patent right actively abandoned

Granted publication date: 20121114

Effective date of abandoning: 20131120