CN202519411U

CN202519411U - Double-weaving plastic circular weaving machine with warps free from rolling

Info

Publication number: CN202519411U
Application number: CN2011203884877U
Authority: CN
Inventors: 黄美昌; 黄加宁; 王喜明
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-09-29
Filing date: 2011-09-29
Publication date: 2012-11-07
Anticipated expiration: 2021-09-29

Abstract

The utility model discloses a double-weaving plastic circular weaving machine with warps free from rolling. A host machine comprises a lower door ring, lower shuttle boats, a middle door ring, upper shuttle boats, an upper door ring, a shuttle pushing rod, a shuttle pushing wheel, shuttle blocking rods and a shuttle blocking wheel. The double-waving plastic circular weaving machine is characterized in that the shuttle boats are divided into two layers, are installed between the upper door ring and the lower door ring and work on a double-conical-surface track or a groove track of the adjacent door rings, the lower-layer shuttle boats are magnetic pushing shuttles and magnetic blocking shuttles, the upper-layer shuttle boats are pushed by permanent magnets on the lower-layer shuttle boats and are provided with magnetic blocking shuttles according to design, and warps pass through a thread passing groove, are not contacted with the permanent magnets and the shuttle wheel and are contacted with roller wheels or bearings coaxially installed with the permanent magnets in a rolling manner. The double-weaving plastic circular weaving machine has the beneficial effects that the warps are prevented from being ground and squeezed during the weaving process or the halt of of the machine, so that the thread breakage fault during the work of the circular weaving machine can be overcome, the purpose that one plastic circular weaving machine can simultaneously weave two plastic woven bags is achieved, the labor intensity of workers is alleviated greatly, the production efficiency of the workers is improved, and the electric consumption is saved by more than 30%.

Description

A kind of warp exempts to roll two plastic circular looms of knitting

Technical field

The utility model relates to the plastic circular loom field, and especially a kind of warp exempts to roll two plastic circular looms of knitting.

Technical background

The plastic circular loom of making both at home and abroad at present, selling, use, used shuttle ship and running rail all are single layer structures, a circular loom can only weave a plastic woven cloth; Its inefficiency; Energy consumption is also very high, increases work efficiency in order to cut down the consumption of energy, and one Chinese patent application number is a double-effective plastic loom and the patent No. of " 200610159764.0 " two kinds of conceptions of rolling type shuttle wheel-free double xiaoliu shuttle circular loom for " 200710147460.7 "; In order to realize that a plastic circular loom weaves the purpose of two woven cloth simultaneously; It is that the double-deck shuttle that (ZL200820189875.0) proposed a kind of plastic circular loom pushes away the shuttle drive mechanism that the patent No. is arranged again, and its technical scheme is that first roller 2, first gear 3, second gear 4, the 3rd gear 5, the 4th gear 6, second roller 7 are installed on lower floor's shuttle hull 11, on upper strata shuttle hull 12, side wheel 8 is installed; Shuttle pushing wheel 1 is installed on shuttle sliding device; Shuttle pushing wheel 1 contacts with first roller, 2 rollers, and first roller 2 is coaxial with first gear 3, first gear 3 and 4 engagements of second gear; Second gear 4 and 5 engagements of the 3rd gear; The

3rd gear

5 and 6 engagements of the 4th gear, the 4th gear 6 is coaxial with second roller 7, and second roller 7 rolls with side wheel 8 and contacts.Said structure is complicated, has frictional drive that the tooth transmission is arranged again, because the braiding production scene is dirty, this structure is malfunctioning easily and can't ordinary production, and therefore above-mentioned three patent structures can't realize that a plastic circular loom weaves the purpose of two woven cloth simultaneously.

The utility model content

The purpose of the utility model is to overcome above-mentioned defective; Provide a kind of and can prevent that disconnection fault from economizing on electricity again, reduce labour intensity, enhance productivity; Realize that a plastic circular loom weaves two simultaneously and moulds the purpose of compiling bag, particularly a kind of warp exempts to roll two plastic circular looms of knitting.

For realizing above-mentioned purpose; A kind of warp exempts to roll two plastic circular looms of knitting; Main frame include Xia Menquan, down shuttle ship, Zhong Menquan, go up the shuttle ship, enclose, push away the shuttle bar to the doorstep, shuttle pushing wheel, retaining shuttle bar, retaining shuttle wheel, it is characterized in that: the shuttle ship divides two-layer being installed between the circle of Xiamen, said shuttle pushing wheel is a permanent magnet with retaining shuttle wheel; Shuttle pushing wheel is installed in and pushes away shuttle bar one end; Retaining shuttle wheel is installed in retaining shuttle bar one end, and following shuttle quarter opposite position is equipped with permanent magnet with following shuttle forward quarter opposite position, and following shuttle ship top is equipped with 1 or 2 permanent magnets; The corresponding shuttle ship bottom of going up is equipped with 2 or 1 permanent magnet; The lower edge of the upper edge of said Xiamen circle, middle door circle and upper edge and to the doorstep the lower edge of circle be designed to bipyramid face or groove structure and be designed with numerous radially crossed beam trunkings, the bipyramid face of the shuttle wheel of following shuttle ship and middle Xiamen circle or groove cell wall roll and contacts, the shuttle wheel of last shuttle ship with in the bipyramid face or the rolling of groove cell wall of enclosing of calling contact.

As preferably, said each permanent magnet is with no magnetic roller or do not have the magnetic roller and be installed together, and the gap is greater than two no magnetic rollers or there is not gap between the magnetic roller between corresponding two permanent magnets.

As preferably, said shuttle ship divides two-layer being installed between the circle of Xiamen, 6 or 6 above shuttles wheels is installed on every shuttle ship and rolls with the bipyramid face of adjacent door circle to contact.

As preferably, said shuttle ship divides two-layer being installed between the circle of Xiamen, 4 or 4 above shuttles wheels is installed on the shuttle ship and rolls with the groove cell wall of adjacent door circle to contact.

The beneficial effect of the utility model: because the shuttle ship divides two-layer being installed between the circle of Xiamen; Design magnetic and pushed away the contact movement that rolls on shuttle and magnetic retaining shuttle and shuttle wheel bipyramid face or the groove cell wall on crossed beam trunking; Warp passes through in crossed beam trunking; Therefore two-layer warp all exempts from the braiding process and rolls and push, thereby the disconnection fault when effectively overcoming circular loom work realizes that a plastic circular loom weaves two simultaneously and moulds the purposes of compiling bag; Greatly improved working strength of workers, improved labor productivity and practice thrift power consumption more than 30%.

Description of drawings

Fig. 1 is that a kind of warp of the utility model exempts to roll two structural representations of knitting plastic circular loom embodiment.

Fig. 2 is that a kind of warp of the utility model exempts to roll two structural representations of knitting another embodiment of plastic circular loom.

The specific embodiment

Below in conjunction with accompanying drawing further explain embodiment

With reference to Fig. 1: Fig. 1 is that a kind of warp of the utility model exempts to roll two structural representations of knitting plastic circular loom embodiment, shuttle ship under 1-Xia Menquan, the 2-,, among the 3-door circle, the last shuttle ship of 4-, 5-the door circle goes up among male cone (strobilus masculinus), 8-Xiamen circle inner conical surface, the 9-that the door circle is gone up inner conical surface, 10-and do not had magnetic roller F, 11-retaining shuttle wheel, 12-and do not have magnetic roller E, 13-shuttle front-wheel, 14-and do not have under magnetic roller D, the last shuttle ship of 15-permanent magnet A, 16-and do not have under magnetic roller C, the 17-on the shuttle ship permanent magnet, 18-and do not have under magnetic roller G, the last shuttle ship of 19-permanent magnet B, 20-and do not have magnetic roller B, 21-shuttle tail wheel, 22-and do not have that magnetic roller A, 23-shuttle pushing wheel, 24-push away under shuttle bar, 25-retaining shuttle bar, the 26-in the shuttle ship in shuttle wheel, the last shuttle ship of 27-among shuttle wheel, the 28-that Men Quan upper edge crossed beam trunking, 29-Xiamen circle crossed beam trunking, the last shuttle outboard of 30-shuttle are taken turns among circle, 6-Xiamen circle male cone (strobilus masculinus), the 7-to the doorstep, shuttle outboard shuttle is taken turns under the 31-, said shuttle bar 24 1 ends that push away are equipped with shuttle pushing wheel 23, keep off shuttle bar 25 1 ends and be equipped with and keep off shuttle and take turns 11, at the afterbody of shuttle ship 2 down shuttle tail wheel 21 are installed; Shuttle tail wheel 21 be a permanent magnet of the same name with shuttle pushing wheel 23, and during the main frame operation, 6 or 6 above shuttles wheels roll with the bipyramid face of adjacent door circle and contact, and every shuttle ship of present embodiment is that 10 shuttles are taken turns with the bipyramid face rolling of adjacent door circle and contacted; When the shuttle wheel bipyramid face between adjacent door circle crossed beam trunking rolls, numerous warps divide two-layer four groups from Xiamen circle crossed beam trunking 29, Men Quan lower edge crossed beam trunking, middle Men Quan upper edge crossed beam trunking 28 and enclose in the crossed beam trunking to the doorstep and pass through, warp exempts from the shuttle wheel and rolls, shuttle pushing wheel 23 promotes the bipyramid face orbital motion that shuttle tail wheels 21 make down shuttle ship 2 enclose along middle Xiamen; The shuttle tail wheel 21 that shuttle pushing wheel 23 promotes shuttle ship 2 down along in the bipyramid face orbital motion of Xiamen circle, shuttle pushing wheel 23 be a permanent magnet of the same name with shuttle tail wheel 21, repelling each other does not contact and remains certain interval, the shuttle wheel encloses inner conical surface 8 rollings with the Xiamen and contacts under 4 following shuttle ships; The shuttle wheel rolls with middle Men Quan lower edge inner conical surface and contacts on 4 following shuttle ships, and this by the inner conical surface rolling contact movement of 8 shuttle wheels with middle Xiamen circle, when having half shuttle wheel to be on the crossed beam trunking, half shuttle wheel is on the conical surface between crossed beam trunking and the crossed beam trunking all the time in addition; Replacing between shuttle wheel in this motion with crossed beam trunking between the conical surface roll and contact the stability that has guaranteed shuttle shipping row, 2 following shuttle outboard shuttle wheels 31 and Xiamen circle male cone (strobilus masculinus) 6 and in door circle male cone (strobilus masculinus) rolling contact movement down, guarantee that the shuttle ship does not fly shuttle, this bipyramid face rolling contact movement that encloses by 10 shuttles wheels and middle Xiamen; Strictness has limited the movement locus of time shuttle ship 2, and the permanent magnet shuttle tail wheel 21 of shuttle ship 2 provides reliable and stable tracks for permanent magnet shuttle pushing wheel 23 promotes down, has mutual expelling force according to the same sex permanent magnet shuttle pushing wheel of installing 23 that repels each other with shuttle tail wheel 21, thereby when pushing away shuttle, maintains the gap; Accessiblely when numerous warps being opened hand over rolled through avoiding, be coaxially installed with no magnetic roller A22 and no magnetic roller B20 in the damage of sliding of permanent magnet periphery with two permanent magnets through out-of-date for avoiding numerous warps gap between shuttle pushing wheel 23 and shuttle tail wheel 21, the roller external diameter is greater than the permanent magnet external diameter; Therefore numerous warps roll with the roller outer peripheral face and contact, and make warp not damaged process, have effectively avoided faults such as warp damage, broken string, when the left alone without help machine of main frame; Following shuttle ship 2 have inertia along in the bipyramid face track of Xiamen circle continue operation, push away shuttle bar 24 and the 25 stop operations of retaining shuttle bar this moment repel each other because the shuttle front-wheel 13 of permanent magnet is taken turns 11 same sexes with the retaining shuttle, when following shuttle ship 2 continues to impact forward; Shuttle front-wheel 13 is still gapped with retaining shuttle wheel 11, is damaged for fear of warp, on the shuttle front-wheel 13 of permanent magnet and retaining shuttle wheel 11 two are coaxial, installs to have or not magnetic roller E12 and no magnetic roller F10, and no magnetic roller external diameter is greater than the shuttle front-wheel and keep off shuttle and take turns external diameter; Warp is contacted with no magnetic roller outer peripheral face rolling not damaged, and the top of said down shuttle ship 2 is equipped with permanent magnet on 1 or 2 the following shuttle ships, is permanent magnet 17 on 1 following shuttle ship in the present embodiment; Permanent magnet under the shuttle ship is installed in the bottom of last shuttle ship 4 on 1 or 2, is 2 in the present embodiment and goes up permanent magnet A15 and B19 under the shuttle ships, on the following shuttle ship under permanent magnet 17 and the last shuttle ship permanent magnet A15 be permanent magnet of the same name; On the following shuttle ship under permanent magnet 17 and the last shuttle ship permanent magnet B19 be permanent magnet of the same name, during following shuttle ship 2 operations, on the following shuttle ship permanent magnet 17 promote to go up under the shuttle ship permanent magnet A15 along in the bipyramid face orbital motion of circle to the doorstep; Numerous warps accessible passing through between the permanent magnet A15 under permanent magnet 17 and the last shuttle ship from the following shuttle ship, when the left alone without help machine of main frame, following shuttle ship 2 is left alone without help down by resistance; Because down permanent magnet 17 is a permanent magnet of the same name with following permanent magnet B19 on the shuttle ship, last shuttle ship 4 quilts hinder and have the gap keeps supplying that layer warp is accessible to be passed through, injury-free in order to make warp; At last permanent magnet 17, installation has or not magnetic roller C16, no magnetic roller D14 and do not have magnetic roller G18 on permanent magnet A15 and following permanent magnet B19 coaxial down, warp and each no magnetic roller outer circumference surface rolling friction are injury-free, and no magnetic roller described in the literary composition can directly adopt no-magnetism bearing; Eventually the above, all warps exempt to roll not damaged, have guaranteed that a circular loom weaves two simultaneously and moulds and compile carrying out smoothly of bag.

With reference to Fig. 2: Fig. 2 is that a kind of warp of the utility model exempts to roll two structural representations of knitting another embodiment of plastic circular loom, shuttle ship under 41-Xia Menquan, the 42-,, among the 43-door circle, the last shuttle ship of 44-, 45-to the doorstep under circle, the 46-under the shuttle ship under shuttle wheel, the last shuttle ship of 47-under shuttle wheel, the 48-on the shuttle ship on shuttle wheel, the last shuttle ship of 49-shuttle wheel, 50-retaining shuttle wheel, 51-do not have magnetic roller F, 52-and do not have magnetic roller E, 53-shuttle front-wheel, 54-and do not have under magnetic roller D, the 55-on the shuttle ship permanent magnet B, 56-and do not have under magnetic roller C, the last shuttle ship of 57-permanent magnet, 58-and do not have under magnetic roller G, the 59-on the shuttle ship permanent magnet A, 60-and do not have magnetic roller B, 61-shuttle tail wheel, 62-and do not have among magnetic roller A, 63-shuttle pushing wheel, 64-Xiamen circle groove external groove sidevall, the 65-door circle upper groove external groove sidevall, 66-and push away among shuttle bar, 67-retaining shuttle bar, 68-Xiamen circle crossed beam trunking, the 69-among Men Quan lower edge crossed beam trunking, the 70-Men Quan upper edge crossed beam trunking, 71-and enclose among crossed beam trunking, the 72-groove internal groove side wall 73-Xiamen, Men Quan upper edge to the doorstep and enclose the groove internal groove side wall, said shuttle bar 66 1 ends that push away are equipped with permanent magnet shuttle pushing wheel 63, keep off shuttle bar 67 1 ends and be equipped with and keep off shuttle and take turns 50, at the afterbody of following shuttle ship 42 shuttle tail wheel 61 are installed; Shuttle tail wheel 61 be a permanent magnet of the same name with shuttle pushing wheel 63, and during the main frame operation, 4 or 4 above shuttles wheels roll with the groove external groove sidevall of adjacent door circle and contact, and present embodiment is that 8 shuttles of every shuttle ship are taken turns with the groove external groove sidevall rolling of adjacent door circle and contacted; When the shuttle wheel groove cell wall between adjacent door circle crossed beam trunking rolls, numerous warps divide two-layer four groups from Xiamen circle crossed beam trunking 68, Men Quan lower edge crossed beam trunking 69, middle Men Quan upper edge crossed beam trunking 70 and enclose to the doorstep in the crossed beam trunking 71 and pass through, warp exempts from the shuttle wheel and rolls, shuttle pushing wheel 63 promotes shuttle tail wheels 61 moves the grooved tracks of shuttle ship 42 circle along middle Xiamen; The shuttle tail wheel 61 that shuttle pushing wheel 63 promotes shuttle ship 42 down along in the grooved tracks operation of Xiamen circle, shuttle pushing wheel 63 does not contact and remains certain interval with shuttle tail wheel 61, shuttle wheel 46 rolls with Xiamen circle groove external groove sidevall 64 and contact under 4 following shuttle ships, shuttle wheel 48 encloses 65 rollings of upper groove external groove sidevall and contacts with middle on 4 following shuttle ships; This by the groove external groove sidevall rolling contact movement of 8 shuttle wheels with middle Xiamen circle, when having half shuttle wheel to be on the crossed beam trunking, half shuttle wheel is on the cell wall wall between crossed beam trunking and the crossed beam trunking all the time in addition, this stability that has guaranteed shuttle shipping row for motion; Thisly limited the movement locus of time shuttle ship 42 by 8 shuttles wheel and the groove cell wall rolling contact movement strictness of middle Xiamen circle, the shuttle tail wheel 61 of shuttle ship 42 provides reliable and stable tracks for shuttle pushing wheel 63 promotes down, has mutual expelling force according to the same sex permanent magnet shuttle pushing wheel of installing 63 that repels each other with shuttle tail wheel 61, thereby when pushing away shuttle, maintains the gap; Accessiblely when numerous warps being opened hand over rolled through avoiding, be coaxially installed with no magnetic roller A62 and no magnetic roller B60 in the damage of sliding of permanent magnet periphery with two permanent magnets through out-of-date for avoiding numerous warps gap between shuttle pushing wheel 63 and shuttle tail wheel 61, bearing outside diameter is greater than the round external diameter of taking turns of permanent magnet; Therefore numerous warps roll with the roller outer peripheral face and contact, and make warp not damaged process, have effectively avoided faults such as warp damage, broken string, when the left alone without help machine of main frame; The grooved tracks that following shuttle ship 42 has inertia circle along last Xiamen continues operation, pushes away shuttle bar 24 stop operation this moment, repels each other because the shuttle front-wheel 53 of permanent magnet is taken turns 50 same sexes with the retaining shuttle, when following shuttle ship 42 continues to impact forward; Shuttle front-wheel 53 is still gapped with retaining shuttle wheel 50, is damaged for fear of warp, and installation has or not magnetic roller E52, no magnetic roller F51 on the shuttle front-wheel 53 of permanent magnet and retaining shuttle wheel 50 two are coaxial; Bearing outside diameter is greater than permanent magnet circle wheel external diameter, and therefore numerous warps contact with the rolling of roller outer peripheral face in opening the friendship process, make warp not damaged process; Effectively avoided faults such as warp damage, broken string, the said top of shuttle ship 42 down is equipped with 1 or 2 and goes up permanent magnet, is permanent magnet A59 and B55 on 2 following shuttle ships in the present embodiment; Permanent magnet under the shuttle ship is installed in the bottom of last shuttle ship 44 on 1 or 2, is 1 in the present embodiment and goes up permanent magnet 57 under the shuttle ship, on the following shuttle ship under permanent magnet A59 and the last shuttle ship permanent magnet 57 be permanent magnet of the same name; On the following shuttle ship under permanent magnet B55 and the last shuttle ship permanent magnet 57 be permanent magnet of the same name, during 42 operations of following shuttle ship, on the following shuttle ship permanent magnet A59 promotions under the shuttle ship permanent magnet 57 along in the grooved tracks of enclosing to the doorstep move; Numerous warps accessible passing through between the permanent magnet 57 under permanent magnet A59 and the last shuttle ship from the following shuttle ship, when the left alone without help machine of main frame, following shuttle ship 42 is left alone without help down by resistance; Because down permanent magnet A59 be a permanent magnet of the same name with following permanent magnet 57 on the shuttle ship, last shuttle ship 44 quilts hinder and have the gap keeps supplying that layer warp is accessible to be passed through, injury-free in order to make warp; Last permanent magnet A59, on install on permanent magnet B55 and following permanent magnet 57 coaxial and have or not magnetic roller G58, no magnetic roller D54 and do not have magnetic roller C56, warp and each no magnetic roller outer circumference surface rolling friction are injury-free, no magnetic roller can directly adopt no-magnetism bearing described in the literary composition; Eventually the above, all warps exempt to roll not damaged, have guaranteed that a circular loom weaves two simultaneously and moulds and compile carrying out smoothly of bag.The running rail that present embodiment and first embodiment difference are shuttles is a grooved tracks, can save outer shuttle wheel more than two or two.

Claims

1. a warp exempts to roll two plastic circular looms of knitting; Main frame include Xia Menquan, down shuttle ship, Zhong Menquan, go up the shuttle ship, enclose, push away the shuttle bar to the doorstep, shuttle pushing wheel, retaining shuttle bar, retaining shuttle wheel; It is characterized in that: the shuttle ship divides two-layer being installed between the circle of Xiamen; Said shuttle pushing wheel is permanent magnet with retaining shuttle wheel, and shuttle pushing wheel is installed in and pushes away shuttle bar one end, and retaining shuttle wheel is installed in retaining shuttle bar one end; Following shuttle quarter opposite position is equipped with permanent magnet with following shuttle forward quarter opposite position; Following shuttle ship top is equipped with 1 or 2 permanent magnets, and the corresponding shuttle ship bottom of going up is equipped with 2 or 1 permanent magnet, and the lower edge of the upper edge that said Xiamen is enclosed, middle door circle and upper edge and the lower edge of enclosing to the doorstep are designed to bipyramid face or groove structure and are designed with numerous radially crossed beam trunkings; The bipyramid face of the shuttle of following shuttle ship wheel and middle Xiamen circle or groove cell wall roll and contacts, the shuttle wheel of last shuttle ship with in the bipyramid face or the rolling of groove cell wall of enclosing of calling contact.

2. exempt to roll two plastic circular looms of knitting according to the said a kind of warp of claim 1; It is characterized in that: said each permanent magnet is installed together with no magnetic roller or no-magnetism bearing, and the gap is greater than gap between two no magnetic rollers or the no-magnetism bearing between corresponding two permanent magnets.

3. exempt to roll according to the said a kind of warp of claim 1 and two knit plastic circular loom, it is characterized in that: said shuttle ship divides two-layer being installed between the circle of Xiamen, 6 or 6 above shuttles wheels are installed on every shuttle ship and contact with the bipyramid face rolling of adjacent door circle.

4. exempt to roll according to the said a kind of warp of claim 1 and two knit plastic circular loom, it is characterized in that: said shuttle ship divides two-layer being installed between the circle of Xiamen, 4 or 4 above shuttles wheels are installed on the shuttle ship and contact with the groove cell wall rolling of adjacent door circle.