CN202519336U - Ammonia washing water circulating system for PCB (Printed Circuit Board) etching line - Google Patents
Ammonia washing water circulating system for PCB (Printed Circuit Board) etching line Download PDFInfo
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- CN202519336U CN202519336U CN2012201491134U CN201220149113U CN202519336U CN 202519336 U CN202519336 U CN 202519336U CN 2012201491134 U CN2012201491134 U CN 2012201491134U CN 201220149113 U CN201220149113 U CN 201220149113U CN 202519336 U CN202519336 U CN 202519336U
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- Prior art keywords
- wash water
- tank
- copper
- ammonia wash
- washing water
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Abstract
The utility model discloses an ammonia washing water circulating system for a PCB (Printed Circuit Board) etching line. The ammonia washing water circulating system comprises a regenerated ammonia washing water storage cylinder, an etching line ammonia washing water work tank, an extraction reacting and clarifying tank, a regenerated ammonia washing water transiting tank, a copper-rich extracting agent transiting tank, a back extraction reacting and clarifying cylinder and a copper-lack extracting agent transiting tank, wherein the etching line ammonia washing water work tank is connected with the extraction reacting and clarifying tank which is respectively connected with the regenerating ammonia washing water transiting tank and the copper-rich extracting agent transiting tank, the copper-rich extracting agent transiting tank is connected with the back extraction reacting and clarifying cylinder, and the back extraction reacting and clarifying cylinder is connected with the extraction reacting and clarifying tank by the copper-lack extracting transiting tank. Compared with the prior art, the ammonia washing water circulating system has a series of outstanding advantages of high balance speed, good separating effect, large handling capacity, easiness in operation, safety, convenience, low cost and the like.
Description
Technical field
The utility model belongs to the pcb board manufacture technology field, and what be specifically related to is a kind of PCB etching line ammonia wash water recycle system, is mainly used in the ammonia that once washing produced after the etching bath of PCB etching line is washed waste water to carry out recycle.
Background technology
Printed board is one of base electronic component products, has become the requisite electronic devices and components series products of electronics.Along with the electronics and information industry development, the printed electronic circuit industry is constantly development thereupon also.PCB industry is the same with paper industry, textile industry, decorative plating etc., is the water rich and influential family, is again the contaminate environment rich and influential family.The increase of PCB output had both meaned the increase of water consumption, meaned the increase of environmental pollution amount again.
Etching line is the bigger operation of consumption liquid medicine amount during PCB produces, and also is to produce waste liquid and the maximum operation of waste water.Produced 30,000 square metres with every month and produce plate, about 600～800 liters of ammonia wash water is used in per tour, and present way is periodically to change from ammonia wash water groove to discharge the very high useless ammonia wash water of whole copper content, simultaneously to wherein preparing new ammonia wash water liquid.Because it is low more good more that the optimal clean plate effect of ammonia wash water is that copper concentration is controlled at; General enterprise adopts the method production of changing groove to improve ammonia wash water utilising efficiency as far as possible; Reduce the total usage quantity of solution; Thereby the increasingly high 30-40 of the reaching grams per liter of the copper content that makes the ammonia wash water brings quality hidden danger to production.Therefore, ammonia wash water liquid is not in its best-of-breed technology state in the actual production.Say that from Financial cost present way is unfavorable to PCB enterprise, need spend considerable money to buy ammoniacal liquor on the one hand, the enterprise that outer on the other hand waste discharge ammonia wash water liquid need be transferred to processing power handles with compensation, has increased the fortune villous themeda cost and the environmental protection pressure of PCB enterprise.
Processing for PCB etching line ammonia wash water waste liquid makes its cyclic regeneration, cleaning, economic utilization, is the problem that numerous enterprises faced always.Processing for PCB etching line ammonia wash water waste liquid at present mainly contains following several kinds of modes: one, the verditer precipitator method: in waste liquid, add sodium hydroxide; Generation verditer deposition; Further with discharging behind the ion exchange method copper removal, the verditer deposition is recovered utilization to supernatant.Advantages such as this method has simple to operate, and facility investment is few, but ammonia wash water liquid component suffers that destruction can't reuse have the nitrogen-containing wastewater discharging, and economic benefit and social benefit are not high; Two, mix the method for producing copper sulfate with waste acid water: neutralization precipitation copper manufacture copper sulfate, in waste liquid regeneration behind further copper removal.This technology simple possible, easy to operate, cost is lower, but after neutralization, ammonia wash water liquid can not have the nitrogen-containing wastewater discharging by fully recovering; Three, electrolytic process: at first add sulfuric acid and carry out crystallization, use the further copper removal of electrolytic method then, can make its qualified discharge with ion exchange method at last.This technology postprocessing working procedures is short, and the cupric ion clearance is high, but a large amount of ammonia nitrogens etc. efflux; Four, adopt ion-exchange membrane electrolysis: utilize the selection perviousness of ionic membrane, behind the direct electrolysis output of ammonia wash water waste liquid copper powder, liquid adjustment back reuse after the electrolysis.This technology can onlinely be installed on the line, and less expensive environmental protection in theory, but during actual motion is because film is selected the relativity and the directly electrolysis under alkaline state that see through; Power consumption high (per kilogram copper is more than 8 yuan), the employee needs copper once every day, and labour intensity is big; Copper poor quality average content is 70%, and equipment corrosion is serious, and ammonia nitrogen runs off; Discharging highly toxic substance-chlorine, regenerated liquid is unstable because of the relativity quality that the film selection sees through, and can't satisfy the quality requirements of circuit card factory.
The utility model content
For this reason, the purpose of the utility model is to provide a kind of PCB etching line ammonia wash water recycle system, with solve existing poor stability in the present PCB etching line ammonia wash water liquid waste disposal process, can't industrial applications problem.
The purpose of the utility model realizes through following technical scheme:
A kind of PCB etching line ammonia wash water recycle system; Comprise in regeneration ammonia wash water storage cylinder, etching line ammonia wash water work nest, extractive reaction and clarifying tank, the regeneration ammonia wash water in turn trough, the rich copper extractant turn trough in turn trough, back extraction reaction and clarification cylinder and the poor copper extractant; Said etching line ammonia wash water work nest is connected with extractive reaction and clarifying tank; Said extractive reaction and clarifying tank respectively with regeneration ammonia wash water in the turn trough, rich copper extractant turn trough be connected; Turn trough is connected with back extraction reaction and clarification cylinder in the said rich copper extractant, and said back extraction reaction and clarification cylinder are connected with extractive reaction and clarifying tank through turn trough in the poor copper extractant.
Preferably, said extractive reaction and clarifying tank are connected with regeneration ammonia wash water storage cylinder through turn trough in the regeneration ammonia wash water, and said regeneration ammonia wash water storage cylinder is connected with etching line ammonia wash water work nest.
Preferably, said back extraction reaction and clarification cylinder also are connected with an electrolyzer, and this electrolyzer is connected with the circulation of elecrolyte groove, and said circulation of elecrolyte groove is connected with back extraction reaction and clarification cylinder.
The utility model compared with prior art; Beneficial effect is: the PCB etching line ammonia wash water recycle system that the utility model provides adopts SX selective separation system for handling, a series of outstanding advantages such as make that production process has that equilibrium rate is fast, good separating effect, treatment capacity are big, processing ease, safe ready, cost are low; The closed cycle of technical process implementation procedure material does not produce new source of pollution when making ammonia wash water waste liquid be able to reuse; Activated coating titanium anode is adopted in electrolysis, and not only power consumption is low, and has avoided adopting the pollution of anticathode copper such as alloy lead anode, and positive plate is reused than length and after can repairing work-ing life; Online system, all devices all seals, and realizes cleaner production.
Description of drawings
Fig. 1 is the system principle diagram of the utility model.
Embodiment
For the purpose, technical scheme and the advantage that make the utility model is clearer,, the utility model is further elaborated below in conjunction with accompanying drawing and embodiment.Should be appreciated that specific embodiment described herein only in order to explanation the utility model, and be not used in qualification the utility model.
See also shown in Figure 1ly, Fig. 1 is the system principle diagram of the utility model.The utility model provides a kind of PCB etching line ammonia wash water recycle system, comprises in regeneration ammonia wash water storage cylinder, etching line ammonia wash water work nest, extractive reaction and clarifying tank, the regeneration ammonia wash water in turn trough, the rich copper extractant turn trough, electrolyzer and circulation of elecrolyte groove in turn trough, back extraction reaction and clarification cylinder, the poor copper extractant.
Wherein etching line ammonia wash water work nest is connected with extractive reaction and clarifying tank; Said extractive reaction and clarifying tank respectively with regeneration ammonia wash water in the turn trough, rich copper extractant turn trough be connected; Turn trough is connected with back extraction reaction and clarification cylinder in the said rich copper extractant; Said back extraction reaction and clarification cylinder are connected with extractive reaction and clarifying tank through turn trough in the poor copper extractant, and said extractive reaction and clarifying tank are connected with regeneration ammonia wash water storage cylinder through turn trough in the regeneration ammonia wash water, and said regeneration ammonia wash water storage cylinder is connected with etching line ammonia wash water work nest; Electrolyzer is connected with the circulation of elecrolyte groove, and said circulation of elecrolyte groove is connected with back extraction reaction and clarification cylinder.
Etching line ammonia wash water work nest is used for washing carrying out an ammonia through pcb board after the etch processes; It is in requisition for using the ammonia wash water; Also can produce ammonia wash water waste liquid accordingly; Therefore correspondence is connected with regeneration ammonia wash water storage cylinder, carries out ammonia through the regeneration ammoniacal liquor from regeneration ammonia wash water storage cylinder and washes, and the ammonia wash water waste liquid after washing through ammonia is then corresponding to be entered in the extractive reaction and clarifying tank that is attached thereto.
Extractive reaction and clarifying tank are mainly used in ammonia wash water waste liquid are carried out extracting and separating; Owing to contain a large amount of cupric ions in the ammonia wash water waste liquid; Therefore need the cupric ion correspondence in the waste liquid be transferred in the extraction agent; Could obtain regeneration ammonia wash water, therefore the extraction for ammonia wash water waste liquid is in extractive reaction and clarifying tank, to carry out, and wherein the dissociation reaction of copper complex ion is: CuLm=Cu
2+(L is NH to+ML
3); The principal reaction of extraction is: 2RH+Cu
2+=CuR
2+ 2H
+(RH representes extraction agent).
After the extraction; The ammonia wash water that can utilize again that needs to obtain separates with the extraction agent that includes cupric ion; Here mainly according to the two proportion difference and immiscible separation; The turn trough correspondence is discharged in the regeneration ammonia wash water storage cylinder in the regeneration ammonia wash water after the separation, and rich copper extractant then is admitted in back extraction reaction and the clarification cylinder through turn trough correspondence in the rich copper extractant.
Back extraction reaction and clarification cylinder are mainly used in above-mentioned rich copper extractant are carried out back extraction, make its contained cupric ion can enter into the aqueous solution, form copper sulfate, and the back extraction principal reaction is: CuR
2+ 2H
2SO
4=CuSO
4+ 2RH (RH representes extraction agent).
Turn trough is used for the poor copper extractant that produces after the process back extraction is carried out transfer in the poor copper extractant, and correspondence reclaims; Electrolyzer is used for the copper-bath after the above-mentioned back extraction is carried out electrolysis treatment, and anode adopts titanium activated coating plate during its electrolysis, and negative electrode adopts copper sheet, anodic reaction: 4OH
-=O
2+ 2H
2O+4e; Cathodic reaction: Cu
2++ 2e=Cu, the similar poles distance is 110mm; Electrolytic solution: Cu
2+15～30g/L, H
2SO
4190～220g/L, normal temperature current density: 100～300A/m
2
The utility model partly extracts and gets into extraction agent and become rich copper oil phase through discharging in the high ammonia wash water of copper content copper; After the oily water separation; Water is that the ammonia wash water behind the extracting copper only need replenish less ammonia; After adjustment returns to certain pH value, can be used as regeneration ammonia wash water and be used in ammonia wash water section, form the closed cycle of ammonia wash water; The extraction agent of rich copper oil phase uses the liquid back extraction behind the copper sulfate electrodeposition; After the oily water separation; In the liquid, make it to become the new liquid of electrodeposition and get into Winning cell, liquid behind output criteria cathode copper and the electrodeposition behind the electrodeposition behind the copper entering electrodeposition in the extraction agent of rich copper oil phase; The liquid back extraction of turning back again to be used for so forms the closed cycle of copper sulfate electrolyte behind the electrodeposition.After the back extraction oily water separation, become poor copper extractant behind the liquid behind the copper entering electrodeposition in the extraction agent of rich copper oil phase, recover the extraction function, turn back again to get into extraction, so form the closed cycle of extraction agent.Anode produces oxygen during the copper sulfate electrodeposition, possibly carry the part of sulfuric acid mist, then removes the acid mist final vacuum through foam, contains purification tank for liquid waste that extremely low vitriolic waste water imports circuit board plant and is used for acidifying printing ink waste residue, the treatment of wastes with processes of wastes against one another when sour water.Generally speaking, wash through ammoniacal liquor and to recycle regenerating device, realized the regeneration of ammonia wash water, remove the output criteria cathode copper simultaneously, material is realized closed cycle, and technology is environmental protection very.
The utility model extracts the cupric ion in the waste liquid through in ammonia wash water waste liquid, adding extraction agent, obtains regeneration ammonia wash water and recycles, and carries out back extraction to extracting thick rich copper extractant simultaneously, the copper sulfate after the back extraction is carried out electrolysis, the cathode copper that obtains.A series of outstanding advantages such as compared with prior art, the utlity model has that equilibrium rate is fast, good separating effect, treatment capacity are big, operation is prone to continuous and automatic and safe ready, cost be low; The closed cycle of technical process implementation procedure material does not produce new source of pollution when making ammonia wash water waste liquid be able to reuse; Activated coating titanium anode is adopted in electrolysis, and not only power consumption is low, and has avoided adopting the pollution of anticathode copper such as alloy lead anode, and positive plate is reused than length and after can repairing work-ing life; Online system, all devices all seals, and realizes cleaner production.
The above is merely the preferred embodiment of the utility model; Not in order to restriction the utility model; Any modification of being done within all spirit and principles at the utility model, be equal to replacement and improvement etc., all should be included within the protection domain of the utility model.
Claims (3)
1. PCB etching line ammonia wash water recycle system; It is characterized in that comprising in regeneration ammonia wash water storage cylinder, etching line ammonia wash water work nest, extractive reaction and clarifying tank, the regeneration ammonia wash water in turn trough, the rich copper extractant turn trough in turn trough, back extraction reaction and clarification cylinder and the poor copper extractant; Said etching line ammonia wash water work nest is connected with extractive reaction and clarifying tank; Said extractive reaction and clarifying tank respectively with regeneration ammonia wash water in the turn trough, rich copper extractant turn trough be connected; Turn trough is connected with back extraction reaction and clarification cylinder in the said rich copper extractant, and said back extraction reaction and clarification cylinder are connected with extractive reaction and clarifying tank through turn trough in the poor copper extractant.
2. the PCB etching line ammonia wash water recycle system according to claim 1; It is characterized in that said extractive reaction and clarifying tank are connected with regeneration ammonia wash water storage cylinder through turn trough in the regeneration ammonia wash water, said regeneration ammonia wash water storage cylinder is connected with etching line ammonia wash water work nest.
3. the PCB etching line ammonia wash water recycle system according to claim 1 is characterized in that said back extraction reaction and clarification cylinder also are connected with an electrolyzer, and this electrolyzer is connected with the circulation of elecrolyte groove, and said circulation of elecrolyte groove is connected with back extraction reaction and clarification cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201491134U CN202519336U (en) | 2012-04-10 | 2012-04-10 | Ammonia washing water circulating system for PCB (Printed Circuit Board) etching line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201491134U CN202519336U (en) | 2012-04-10 | 2012-04-10 | Ammonia washing water circulating system for PCB (Printed Circuit Board) etching line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202519336U true CN202519336U (en) | 2012-11-07 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201491134U Expired - Lifetime CN202519336U (en) | 2012-04-10 | 2012-04-10 | Ammonia washing water circulating system for PCB (Printed Circuit Board) etching line |
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| Country | Link |
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| CN (1) | CN202519336U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102618873A (en) * | 2012-04-10 | 2012-08-01 | 深圳市环添利环保科技有限公司 | Ammonia washing water circulation system and method of PCB (Printed Circuit Board) etching line |
| CN111058059A (en) * | 2019-12-30 | 2020-04-24 | 深圳市祺鑫天正环保科技有限公司 | Regeneration method and regeneration system for waste liquid in washing section in alkaline etching process |
-
2012
- 2012-04-10 CN CN2012201491134U patent/CN202519336U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102618873A (en) * | 2012-04-10 | 2012-08-01 | 深圳市环添利环保科技有限公司 | Ammonia washing water circulation system and method of PCB (Printed Circuit Board) etching line |
| CN102618873B (en) * | 2012-04-10 | 2014-06-11 | 深圳市环添利环保科技有限公司 | Ammonia washing water circulation system and method of PCB (Printed Circuit Board) etching line |
| CN111058059A (en) * | 2019-12-30 | 2020-04-24 | 深圳市祺鑫天正环保科技有限公司 | Regeneration method and regeneration system for waste liquid in washing section in alkaline etching process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170613 Address after: 629000, star avenue, 323, Chuangxin Industrial Park, Sichuan, Suining Patentee after: Sichuan Pu Ruisen Electronics Co., Ltd. Address before: Baoan District manhole Street Center of Shenzhen City, Guangdong province 518000 Fuk Road, building 711 room Patentee before: Shenzhen Huantian Environmental Protection Electronic Co., Ltd. |
|
| TR01 | Transfer of patent right | ||
| CX01 | Expiry of patent term |
Granted publication date: 20121107 |
|
| CX01 | Expiry of patent term |