CN202517379U - Recovery system of fused zirconia alumina processing brick powder - Google Patents

Recovery system of fused zirconia alumina processing brick powder Download PDF

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Publication number
CN202517379U
CN202517379U CN2012200773472U CN201220077347U CN202517379U CN 202517379 U CN202517379 U CN 202517379U CN 2012200773472 U CN2012200773472 U CN 2012200773472U CN 201220077347 U CN201220077347 U CN 201220077347U CN 202517379 U CN202517379 U CN 202517379U
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China
Prior art keywords
brick powder
recovery system
water
fused alumina
alumina zirconia
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Expired - Fee Related
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CN2012200773472U
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Chinese (zh)
Inventor
杨道媛
李�杰
唐现博
袁斐
董运昆
张红哲
魏晓敏
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ZHENGZHOU DONGFANG ANCAI REFRACTORY CO Ltd
Zhengzhou University
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ZHENGZHOU DONGFANG ANCAI REFRACTORY CO Ltd
Zhengzhou University
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Priority to CN2012200773472U priority Critical patent/CN202517379U/en
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Publication of CN202517379U publication Critical patent/CN202517379U/en
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Abstract

A recovery system of fused zirconia alumina processing brick powder comprises a grinding machine, a water discharging tank is arranged around the grinding machine, and the water discharging tank enters into a sedimentation basin through a clean machine. The sedimentation basin, a chemical treating basin, a cleaning basin, a water extractor, a dryer and a de-ironing separator are successively communicated. After the mixture formed by the brick powder produced by the fused zirconia alumina and water inside the water discharging tank is unoiled by the clean machine, the mixture flows to the sedimentation basin through a water discharging pipe and then flows to the chemical treating basin through a water pipe in the sedimentation basin to be treated and mixed, so that the impurity content is reduced and the quality stability of recovery materials is improved. Then after the mixture enters into the clean basin and is cleaned, the mixture enters into the water extractor and is dehydrated to obtain wet powder materials. The wet powder materials reenter into the dryer to be dried to obtain dry powder materials, the dry powder materials enter into the de-ironing separator to be deironed to obtain the fused zirconia alumina processing brick powder which can be used for production. The recovery and treatment systems of the fused zirconia alumina processing brick powder can be perfectly used for the recovery and recycle of the fused zirconia alumina processing brick powder, so that the waste of the powder is reduced.

Description

Fused alumina zirconia processing brick powder recovery system
Technical field
The utility model relates to a kind of secondary recovery apparatus system that is used for fused alumina zirconia processing brick powder.
Background technology
Glass furnace is with the Corhart Zac-block in the refractory material; Its primary raw material is zircon sand, commercial alumina powder, soda ash, borax and other oligo-element, becomes liquid through arc melting, pour into mould molding after; Handle through insulation, obtain the zircon corundum brick blank.Then the blank brick is cut through sawing machine, grinding machine grinds, and obtains satisfactory size.In the process of brick material cutting and grinding, the brick powder gets into sedimentation basin and precipitates with one in the water rhone of flowing through.The brick powder carried out air dry through precipitating after concentrating in the past, not only arid cycle long, and dry back does not meet production requirement owing to impurity in the brick powder and component content; Major part is directly sold with 900 yuan/ton price; Be processed into the qualified raw material that can utilize again if transport to the outside, processing charges per ton then need about 1500 yuan, and my company product newly developed can to utilize the glar amount every day be about 16 tons; Every month by calculating in 28 days; One month raw materials requirement is about 448 tons, and is per ton by 10,000 yuan of calculating of market price, can create more than 300 ten thousand yuan of economic worths in every month.Therefore,, can solve the recycling problem of zircon corundum brick powder, directly have influence on economic benefit of enterprises for enterprise.
Summary of the invention
The purpose of the utility model just is to overcome above-mentioned deficiency a kind of fused alumina zirconia processing brick powder recovery system is provided.
The purpose of the utility model can realize through following measure:
A kind of fused alumina zirconia processing brick powder recovery system comprises grinding machine, is provided with rhone around the grinding machine; Rhone gets into sedimentation basin through washer; Sedimentation basin, chemical treatment pool, service sink, dewaterer, drier and tramp iron separator be UNICOM successively, the brick powder that the fused alumina zirconia in the rhone produces and aqueous mixtures through the washer oil removing after, flow to sedimentation basin through drainpipe, in sedimentation basin, flow to and handle in the chemical treatment pool and through stirring through water pipe; Reduce impurity content and the quality stability that improves reclaimed materials; After getting into the service sink cleaning then, get into dewaterer and carry out the powder that processed obtains wetting, wet mash obtains dry mash after getting into the drier drying again; Dry mash gets into tramp iron separator and carries out the deironing processing, obtains the fused alumina zirconia processing brick powder that can be used to produce.
Above-mentioned fused alumina zirconia processing brick powder recovery system, sedimentation basin is through water pipe and chemical treatment pool UNICOM, and the end of first water pipe connects water pump, and water pump is put into sedimentation basin.
Above-mentioned fused alumina zirconia processing brick powder recovery system, said washer is provided with draining valve.
Above-mentioned fused alumina zirconia processing brick powder recovery system is provided with agitator in the chemical treatment pool.
Above-mentioned fused alumina zirconia processing brick powder recovery system; In service sink, be provided with first flushing water pump and second flushing water pump; The service sink water pump is connected with the grinding machine water inlet pipe through return pipe; Service sink reaches second water pipe that is connected with second flushing water pump through second flushing water pump and is connected to dewaterer, and second water pipe is provided with the threeway overflow valve and regularly handles discharging waste liquid or defective water.
Above-mentioned fused alumina zirconia processing brick powder recovery system is equipped with in drier and takes off the glassware device.
Above-mentioned fused alumina zirconia processing brick powder recovery system, the exit of drier is provided with discharging chute, and the material that from drier, comes out falls into discharging chute, enters into tramp iron separator again.
Above-mentioned fused alumina zirconia processing brick powder recovery system, said washer is a ultrasonic cleaner, and drier is a microwave dryer, and dewaterer can be a kind of of centrifugal dehydrator or filter pressing dehydrator.
Adopt technique scheme, the utility model has following advantage: can remove the greasy dirt on water neutralization precipitation mud surface through washer, can the suspension of low concentration be become the suspension of high concentration through sedimentation basin; Reduce water consumption and the electric quantity consumption that reduces water pump and dewaterer in the chemical treatment pool, can reduce the impurity content of deposition brick powder after the chemical treatment, improve value; Dewaterer dehydration back brick powder can comparatively fast get into the drier drying, compares greatly with air dry and has shortened arid cycle, helps reducing depositing the pollution that causes; The brick powder of different qualities is recycled respectively; Microwave drying is present both economical and dry efficiently means, helps protecting environment, reduces the carbon emission amount; Electric magnetic iron remover utilizes the adjustability of magnetic field intensity; And in the magnetic field of motion, realize efficient deironing, and reduced the iron content in the brick powder greatly, improved brick opaque amount.
The recovery and the treatment system of the fused alumina zirconia processing brick powder of the utility model can be good at being used for the recycling of fused alumina zirconia processing brick powder, reduce its waste.And the utility model is easy for operation, and efficient is high, can effectively be used for the recycling of zircon corundum brick powder, and the waste that had both solved raw material has good economic benefit and social benefit again.
Description of drawings
Fig. 1 is the structural representation of the utility model.
The specific embodiment
Be provided with rhone 1 around the grinding machine as shown in Figure 1, rhone 21 leads to washer 3, utilize ultrasonic cleaner 3 mating surface activating agents to carry out oil removal treatment after; Flow to sedimentation basin 5 through drainpipe and form concentrated suspension liquid,, water valve 4 is housed on the drainpipe with power consumption that reduces water pump 20 and the liquid handling amount that reduces chemical treatment pool; Water pump 20 connections first water pipe 19 flows to chemical treatment pool 6 in the sedimentation basin 5, utilizes chemical treatments, the content of elements such as the iron in the minimizing glar, silicon, potassium, sodium; Agitator 18 is housed in the chemical treatment pool 6, can fully stirs, improve chemical treatment efficient; And improve the quality uniformity of raw materials treated, lead to service sink 7 through tank then, dress water valve 17 on the tank; First flushing water pump 16 is connected with grinding machine 1 with return pipe 2 in the service sink 7, and to realize the recycle of clear water, second flushing water pump 15 is communicated with threeway overflow valve 14, second water pipe 13 is connected with dewaterer 12; Utilize overflow valve to flow out the regular processing of moisture, realize water quality control, to be able to the purpose of recycle; Utilize dewaterer 12 Jiang Shui to separate,, used microwave dryer 10 to carry out the dry processing of brick dried bean noodles through microwave dryer 10 with the brick powder; Be equipped with in the drier and take off glassware device 11, fall into discharging chute 9, enter into tramp iron separator 8; Used 8 pairs of brick powder of electric magnetic iron remover to carry out deironing and handled,, can obtain the fused alumina zirconia processing brick powder that can be used to produce through the powder after the deironing.
The operating position of the utility model is, when processing grinding machine processing zircon corundum brick, grinding machine cooling water (contain brick powder < 3%) flows to the ultrasonic cleaner de-oiling through rhone and handles; The valve flow of fetching boiling water after the processing forms concentrate (contain brick powder < 30%) to sedimentation basin; Through water pump it is extracted into processing and warp stirring in the chemical treatment pool, makes iron in the brick powder, silicon, potassium and several kinds of constituent contents of sodium meet the requirements of level, open the rhone water supply valve; Entering into service sink cleans; 2 water pumps are housed in the service sink, and one is back water pump, clear water is extracted into the grinding machine top through water pipe with clear water supplies processing to use; Another water pump is that brick powder and water are extracted into the quality that overflow valve is controlled water through drainpipe; Defective water quality is discharged by overflow pipe; After water quality is qualified brick powder and water is extracted into through drainpipe and carries out processed in the dewaterer, dewaterer can be through adjustment control control output and brick powder water content; The powder that obtains wetting is entered on the driving-belt on the drier by discharge gate; Be equipped with in the drier and take off glassware and can powder be taken off flatly,, enter into the charging aperture of tramp iron separator through discharging chute through obtaining dry mash after the microwave drying; Carrying out deironing handles; The fused alumina zirconia that can obtain being used to produce is processed the brick powder, and iron content is lower than 0.1%, and silicone content reduces by 2% at least.

Claims (8)

1. a fused alumina zirconia is processed brick powder recovery system; Comprise grinding machine (1); It is characterized in that: grinding machine (1) is provided with rhone (21) on every side; Rhone (21) gets into sedimentation basin (5) through washer (3), and sedimentation basin (5), chemical treatment pool (6), service sink (7), dewaterer (12), drier (10) and tramp iron separator (8) be UNICOM successively.
2. fused alumina zirconia processing brick powder recovery system according to claim 1; It is characterized in that: sedimentation basin (5) is through water pipe (19) and chemical treatment pool (6) UNICOM; The end of first water pipe (19) connects water pump (20), and water pump is put into sedimentation basin (5).
3. fused alumina zirconia processing brick powder recovery system according to claim 1, it is characterized in that: said washer (3) is provided with draining valve (4).
4. fused alumina zirconia processing brick powder recovery system according to claim 1 is characterized in that: be provided with agitator (18) in the chemical treatment pool (6).
5. fused alumina zirconia processing brick powder recovery system according to claim 1; It is characterized in that: in service sink (7), be provided with first flushing water pump (16) and second flushing water pump (15); Service sink water pump (16) is connected with grinding machine (1) water inlet pipe through return pipe (2); Service sink (7) reaches second water pipe (13) that is connected with second flushing water pump through second flushing water pump (15) and is connected to dewaterer (12); Second water pipe (13) is provided with threeway overflow valve (14), regularly handles discharging waste liquid or defective water.
6. fused alumina zirconia processing brick powder recovery system according to claim 1 is characterized in that: in drier (10), be equipped with and take off glassware device (11).
7. fused alumina zirconia processing brick powder recovery system according to claim 1; It is characterized in that: the exit of drier (10) is provided with discharging chute (9); The material that from drier (10), comes out falls into discharging chute (9), enters into tramp iron separator (8) again.
8. fused alumina zirconia processing brick powder recovery system according to claim 1, it is characterized in that: said washer (3) is a ultrasonic cleaner, and drier (10) is a microwave dryer, and dewaterer (12) can be a kind of of centrifugal dehydrator or filter pressing dehydrator.
CN2012200773472U 2012-03-05 2012-03-05 Recovery system of fused zirconia alumina processing brick powder Expired - Fee Related CN202517379U (en)

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Application Number Priority Date Filing Date Title
CN2012200773472U CN202517379U (en) 2012-03-05 2012-03-05 Recovery system of fused zirconia alumina processing brick powder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200773472U CN202517379U (en) 2012-03-05 2012-03-05 Recovery system of fused zirconia alumina processing brick powder

Publications (1)

Publication Number Publication Date
CN202517379U true CN202517379U (en) 2012-11-07

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CN2012200773472U Expired - Fee Related CN202517379U (en) 2012-03-05 2012-03-05 Recovery system of fused zirconia alumina processing brick powder

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108675477A (en) * 2018-07-04 2018-10-19 南京荣建磁业有限公司 A kind of retracting device of processing material
CN113800930A (en) * 2021-11-08 2021-12-17 瑞泰科技股份有限公司 Preparation method for recycling zirconium corundum reclaimed material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108675477A (en) * 2018-07-04 2018-10-19 南京荣建磁业有限公司 A kind of retracting device of processing material
CN113800930A (en) * 2021-11-08 2021-12-17 瑞泰科技股份有限公司 Preparation method for recycling zirconium corundum reclaimed material

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C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121107

Termination date: 20130305