CN202512026U - Clamp for testing longitudinal tension of flexible pipe - Google Patents
Clamp for testing longitudinal tension of flexible pipe Download PDFInfo
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- CN202512026U CN202512026U CN2012201271717U CN201220127171U CN202512026U CN 202512026 U CN202512026 U CN 202512026U CN 2012201271717 U CN2012201271717 U CN 2012201271717U CN 201220127171 U CN201220127171 U CN 201220127171U CN 202512026 U CN202512026 U CN 202512026U
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Abstract
Description
技术领域 technical field
本实用新型属于柔性管的拉力测试装置,特别是涉及一种用于测试柔性管纵向拉力的夹具。The utility model belongs to a tension testing device for a flexible pipe, in particular to a fixture for testing the longitudinal tension of a flexible pipe.
背景技术 Background technique
柔性管作为通信光缆、电缆的保护套使用,需要进行拉力测试,以达到牢固使用的目的,而对于柔性管的纵向拉力的测试为一项重要的测试目标。现有的拉伸夹具靠弹簧的弹力或螺栓紧固力等来提供初始夹持力,通过自锁机构提供持续的夹持力。Flexible pipes are used as protective sleeves for communication optical cables and cables, and tensile tests are required to achieve firm use, and the longitudinal tensile test of flexible pipes is an important test goal. The existing tension clamps rely on spring force or bolt fastening force to provide initial clamping force, and provide continuous clamping force through self-locking mechanism.
由于柔性管试样表面光滑,现有的拉伸夹具不能提供足够大的夹持力,试样容易从夹具上滑脱。而且,夹具的夹持处一般较锋利,容易损伤到被测试样,导致试样在夹持处发生断裂,严重影响测试结果。Due to the smooth surface of the flexible tube sample, the existing tensile fixtures cannot provide sufficient clamping force, and the sample is easy to slip off from the fixture. Moreover, the clamping part of the fixture is generally sharp, which is easy to damage the sample to be tested, resulting in the fracture of the sample at the clamping position, which seriously affects the test result.
发明内容 Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本实用新型要解决的技术问题是:现有的拉伸夹具不能提供足够大的夹持力,试样容易从夹具上滑脱,容易损伤到被测试样,严重影响测试结果。The technical problem to be solved by the utility model is: the existing tensile fixture cannot provide enough clamping force, the sample is easy to slip off from the fixture, and the tested sample is easily damaged, which seriously affects the test result.
(二)技术方案(2) Technical solution
为了解决上述技术问题,本实用新型提供一种用于测试柔性管纵向拉力的夹具。其中,所述夹具包括辊轴、横梁、侧板和刚性棒,所述横梁的两端连接有侧板,所述横梁通过侧板与辊轴相连接,所述辊轴上设有槽孔,所述刚性棒将待测试的柔性管的一端卡接在槽孔中,用于将待测试的柔性管固定在辊轴上。In order to solve the above technical problems, the utility model provides a fixture for testing the longitudinal tension of a flexible pipe. Wherein, the clamp includes a roller shaft, a beam, a side plate and a rigid rod, the two ends of the beam are connected with side plates, the beam is connected to the roller shaft through the side plate, and a slot is provided on the roller shaft, The rigid rod clamps one end of the flexible pipe to be tested in the slot, and is used to fix the flexible pipe to be tested on the roller shaft.
优选地,所述横梁上连接有拉头,所述拉头与拉力部件相连接,用于向横梁提供拉力。Preferably, a slider is connected to the beam, and the slider is connected to the tension member for providing tension to the beam.
优选地,所述刚性棒为滚花棒,所述辊轴为滚花辊,所述槽孔为楔形槽。Preferably, the rigid rod is a knurled rod, the roller shaft is a knurled roller, and the slot hole is a wedge-shaped slot.
优选地,所述辊轴的侧面和所述侧板上分别设有限位孔,两个限位孔之间穿插有连接杆。Preferably, limiting holes are respectively provided on the side of the roller shaft and the side plate, and a connecting rod is inserted between the two limiting holes.
优选地,所述连接杆为插销。Preferably, the connecting rod is a pin.
优选地,所述辊轴的表面设有花纹。Preferably, patterns are provided on the surface of the roller shaft.
优选地,所述辊轴上设有把手,用于转动辊轴。Preferably, a handle is provided on the roller shaft for turning the roller shaft.
优选地,所述夹具还包括牛皮带,所述牛皮带用于和待测试的柔性管叠加在一起。Preferably, the jig further includes a cowhide strap, which is used to be superimposed on the flexible pipe to be tested.
(三)有益效果(3) Beneficial effects
上述技术方案具有如下优点:本实用新型将被测柔性管试样的一端放入辊轴内部的槽孔内,通过刚性棒将柔性管固定在辊轴上,从而提供了足够大的夹持力,以实现柔性管纵向拉力的测试。同时,由于试样与夹具的接触面积大大增加,从而降低了试样受损的几率。The above technical solution has the following advantages: the utility model puts one end of the tested flexible pipe sample into the slot hole inside the roller shaft, and fixes the flexible pipe on the roller shaft through a rigid rod, thereby providing a sufficient clamping force , in order to realize the test of the longitudinal tension of the flexible pipe. At the same time, since the contact area between the sample and the fixture is greatly increased, the probability of damage to the sample is reduced.
附图说明 Description of drawings
图1是本实用新型的夹具使用状态示意图;Fig. 1 is a schematic diagram of the use state of the clamp of the present utility model;
图2是本实用新型的局部放大示意图。Fig. 2 is a partially enlarged schematic view of the utility model.
其中,1:辊轴;2:把手;3:待测试柔性管;4:侧板;5:连接杆;6:刚性棒;7:牛皮带;8:横梁;9:拉头。Among them, 1: roller shaft; 2: handle; 3: flexible tube to be tested; 4: side plate; 5: connecting rod; 6: rigid rod; 7: leather belt; 8: beam; 9: slider.
具体实施方式 Detailed ways
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail.
本实用新型的夹具包括辊轴、横梁、侧板和刚性棒,所述横梁的两端连接有侧板,所述横梁通过侧板与辊轴相连接,所述辊轴上设有槽孔,所述刚性棒将待测试的柔性管的一端卡接在槽孔中,用于将待测试的柔性管固定在辊轴上。本实用新型将被测柔性管试样放入辊轴内部的槽孔内,通过刚性棒将柔性管固定在辊轴上,从而提供足够大的夹持力,另一端也用同样的夹具进行夹持,以实现柔性管纵向拉力的测试。同时,由于试样与夹具的接触面积大大增加,压强减小,从而有效地降低了试样受损的几率。The fixture of the present utility model includes a roller shaft, a beam, a side plate and a rigid rod. The two ends of the beam are connected with side plates. The rigid rod clamps one end of the flexible pipe to be tested in the slot, and is used to fix the flexible pipe to be tested on the roller shaft. The utility model puts the sample of the flexible pipe to be tested into the slot hole inside the roller shaft, and fixes the flexible pipe on the roller shaft through a rigid rod, thereby providing a sufficient clamping force, and the other end is also clamped with the same clamp Hold to realize the test of the longitudinal tension of the flexible pipe. At the same time, since the contact area between the sample and the fixture is greatly increased, the pressure is reduced, thereby effectively reducing the probability of damage to the sample.
如图1和2所示,为本实用新型的一种实施例,待测试的柔性管的两端各固定连接一个夹具,通过夹具固定柔性管的两端来进行纵向拉力的测试。该实施例的夹具包括辊轴1、横梁8、侧板4和刚性棒6,所述横梁8的两端连接有侧板4,所述横梁8通过侧板4与辊轴1侧面突出的连接轴相连接,可以实现辊轴与横梁的连接。所述辊轴1上设有槽孔,所述刚性棒6将待测试的柔性管3的一端卡接在槽孔中,用于将待测试的柔性管3固定在辊轴1上。该示例的横梁8上连接有拉头9,所述拉头9与拉力部件相连接,用于向横梁8提供拉力,从而给柔性管的拉力测试提供外力。拉力部件提供的承受最大拉力为50kN,拉力部件可以为各种适合的提供外力的部件,例如拉力机等。为了对于某些较薄较脆弱的柔性管进行测试,优选地,待测试的柔性管叠加有牛皮带7。该实施例将一条与柔性管试样相同宽度的牛皮带与试样叠加在一起,牛皮带紧贴辊轴表面,柔性管与牛皮带叠加在一起进行测试拉力。As shown in Figures 1 and 2, it is an embodiment of the present utility model, each of the two ends of the flexible pipe to be tested is fixedly connected with a clamp, and the longitudinal tension test is performed by fixing the two ends of the flexible pipe through the clamp. The fixture of this embodiment includes a roller shaft 1, a beam 8, a side plate 4 and a rigid rod 6, the two ends of the beam 8 are connected with side plates 4, and the beam 8 is protruded from the side plate 4 with the side of the roller shaft 1. The shafts are connected to realize the connection between the roller shaft and the beam. The roller shaft 1 is provided with a slot hole, and the rigid rod 6 clamps one end of the
本实用新型的辊轴1可以为各种适合的转轴,用于将待测试的柔性管缠绕在辊轴上,优选地为滚花辊。滚花辊的材质可以为45#调质钢,外径可以为5~30mm。为了提高辊轴的摩擦力,该辊轴上设有花纹,并将待测试的柔性管缠绕在辊轴上数圈。辊轴1上的槽孔也可以为各种适合的形状,用于卡接待测试的柔性管,优选地为楔形槽,由于楔形孔上大下小,更有利于刚性棒卡接住待测试的柔性管3。刚性棒6也可以为各种金属或者非金属棒体,优选地为滚花棒,通过反向拉紧试样,使滚花棒将试样压紧在楔形槽壁上,可有效地防止试样滑脱,保证拉伸试样顺利进行。本实用新型将被测柔性管试样放入滚花辊内部的楔形槽内,然后反向拉紧试样,再将试样绕在滚花辊上数圈,形成自锁,来提供足够大的夹持力。The roller shaft 1 of the present utility model can be various suitable rotating shafts, and is used for winding the flexible pipe to be tested on the roller shaft, preferably a knurled roller. The material of the knurling roller can be 45# quenched and tempered steel, and the outer diameter can be 5-30mm. In order to improve the friction force of the roller shaft, patterns are provided on the roller shaft, and the flexible pipe to be tested is wound on the roller shaft for several turns. The slot holes on the roller shaft 1 can also be of various suitable shapes, which are used to clamp the flexible tubes to be tested, preferably wedge-shaped slots, because the wedge-shaped holes are large and small at the bottom, which is more conducive to the rigid rods to catch the tubes to be tested. flexible tube3. The rigid rod 6 can also be a variety of metal or non-metallic rods, preferably a knurled rod. By reversely tensioning the sample, the knurled rod will press the sample against the wedge-shaped groove wall, which can effectively prevent the test The sample slips off to ensure the smooth progress of the tensile sample. The utility model puts the tested flexible pipe sample into the wedge-shaped groove inside the knurling roller, then reversely tightens the sample, and then wraps the sample around the knurling roller several times to form self-locking, so as to provide a large enough clamping force.
如图2所示,是本实用新型夹具的局部放大示意图,为了能够实现辊轴1的转动,在辊轴1上设有把手2,用于转动辊轴,节省了转动力量。在辊轴1的侧面和所述侧板4上设有限位孔,用于穿过连接杆来固定辊轴。由于辊轴在缠绕柔性管时,需要进行固定才能实现拉力测试,为此在辊轴1和侧板4上都设有限位孔,通过插接连接杆5来固定辊轴1,连接杆的一端插接在辊轴侧面的限位孔中,另一端插接在侧板上的限位孔中,防止了辊轴1的转动。连接杆5可以为各种适合的形状和材质,优选地为插销。本实用新型可以对任意尺寸的柔性管进行纵向拉力测试,柔性管的宽度需要和辊轴相匹配,优选地为10~100mm。As shown in Figure 2, it is a partial enlarged schematic view of the clamp of the present invention. In order to realize the rotation of the roller shaft 1, a handle 2 is provided on the roller shaft 1 for rotating the roller shaft, saving the turning force. Limiting holes are provided on the side of the roller shaft 1 and the side plate 4 for passing through the connecting rod to fix the roller shaft. Since the roller shaft needs to be fixed when winding the flexible pipe to realize the tensile test, there are limit holes on the roller shaft 1 and the side plate 4, and the roller shaft 1 is fixed by inserting the connecting
以下对本实用新型进行柔性管纵向拉力测试的过程进行描述:The process of carrying out the flexible pipe longitudinal tension test of the utility model is described below:
1)将被测柔性管试样放入滚花辊内部的楔形槽内,然后反向拉紧试样,使滚花棒压紧试样,形成第一次扣压,压紧后保证试样端部露出槽口外30~100mm长。1) Put the sample of the flexible pipe to be tested into the wedge-shaped groove inside the knurling roller, and then tighten the sample in reverse, so that the knurled rod presses the sample to form the first buckle, and after pressing, ensure that the end of the sample is The part exposed outside the notch is 30-100mm long.
2)拉紧试样,分别转动上、下夹具的把手,将试样绕在滚花辊上且压住试样端部露出部分,形成第二次扣压,再缠绕数圈。将插销从侧板上的限位孔插入到滚花辊的限位孔中。2) Tighten the sample, turn the handles of the upper and lower clamps respectively, wind the sample on the knurled roller and press the exposed part of the end of the sample to form a second buckle, and then wind several times. Insert the pin from the limit hole on the side plate into the limit hole of the knurled roller.
3)移动上、下夹头,将试样拉紧,准备试验。3) Move the upper and lower chucks to tighten the sample and prepare for the test.
由以上实施例可以看出,本实用新型实施例将被测柔性管试样放入辊轴内部的槽孔内,通过刚性棒进行固定,来提供足够大的夹持力,以实现柔性管纵向拉力的测试。同时,由于试样与夹具的接触面积大大增加,压强减小,从而有效地降低了试样受损的几率。It can be seen from the above examples that in the embodiment of the utility model, the flexible pipe sample to be tested is placed in the slot inside the roller shaft, and fixed by a rigid rod to provide a sufficient clamping force to realize the longitudinal deformation of the flexible pipe. Pull test. At the same time, since the contact area between the sample and the fixture is greatly increased, the pressure is reduced, thereby effectively reducing the probability of damage to the sample.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本实用新型的保护范围。The above is only the preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and replacements can also be made. And replacement should also be regarded as the protection scope of the present utility model.
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CN2012201271717U CN202512026U (en) | 2012-03-29 | 2012-03-29 | Clamp for testing longitudinal tension of flexible pipe |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103760030A (en) * | 2014-01-02 | 2014-04-30 | 武汉船用机械有限责任公司 | Hose winch tension measurement device |
CN104048882A (en) * | 2014-07-09 | 2014-09-17 | 成都美美通信技术有限公司 | Tensile resistance testing device for optical cable connector box |
CN109765096A (en) * | 2019-03-19 | 2019-05-17 | 宁波金田新材料有限公司 | A kind of enameled wire coat tensile test fixture device |
-
2012
- 2012-03-29 CN CN2012201271717U patent/CN202512026U/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103760030A (en) * | 2014-01-02 | 2014-04-30 | 武汉船用机械有限责任公司 | Hose winch tension measurement device |
CN103760030B (en) * | 2014-01-02 | 2016-03-09 | 武汉船用机械有限责任公司 | A kind of hose winch tension measurement device |
CN104048882A (en) * | 2014-07-09 | 2014-09-17 | 成都美美通信技术有限公司 | Tensile resistance testing device for optical cable connector box |
CN109765096A (en) * | 2019-03-19 | 2019-05-17 | 宁波金田新材料有限公司 | A kind of enameled wire coat tensile test fixture device |
CN109765096B (en) * | 2019-03-19 | 2022-05-31 | 宁波金田新材料有限公司 | Enameled wire paint film tensile test fixture device |
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