CN202509128U - Thermal spraying electrothermal film producing device - Google Patents

Thermal spraying electrothermal film producing device Download PDF

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Publication number
CN202509128U
CN202509128U CN2012200243832U CN201220024383U CN202509128U CN 202509128 U CN202509128 U CN 202509128U CN 2012200243832 U CN2012200243832 U CN 2012200243832U CN 201220024383 U CN201220024383 U CN 201220024383U CN 202509128 U CN202509128 U CN 202509128U
Authority
CN
China
Prior art keywords
area
thermospray
plc
heater
film production
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN2012200243832U
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Chinese (zh)
Inventor
王时根
李斌有
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHONGSHAN GTOPS ELECTRIC TECHNOLOGY Co Ltd
Original Assignee
ZHONGSHAN GTOPS ELECTRIC TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHONGSHAN GTOPS ELECTRIC TECHNOLOGY Co Ltd filed Critical ZHONGSHAN GTOPS ELECTRIC TECHNOLOGY Co Ltd
Priority to CN2012200243832U priority Critical patent/CN202509128U/en
Application granted granted Critical
Publication of CN202509128U publication Critical patent/CN202509128U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a thermal spraying electrothermal film producing device which comprises a stove body, a promotion circulation system, an atmosphere system, a programmable logic controller (PLC), and a time relay. The promotion circulation system is arranged in the lower portion of the stove body and an outlet of the atmosphere system is led to the stove body. The stove body is divided into a transition area, a preheating area, a working area and a cooling area, wherein two temperature areas are arranged in the preheating area, three temperature areas are arranged in the working area, and each temperature area is provided with a temperature measuring and controlling system and an over-temperature alarming system. An adjacent position of the working area and the preheating area and an adjacent position of the working area and the cooling area are respectively provided with a titanium plate shade, and a spraying section of the working area is provided with a travel switch and an electronic control nozzle. An output end of the time relay and an output end of the travel switch are respectively connected with the PLC, and a controlling end of the PLC is respectively connected with the titanium plate shades, the electronic control nozzle and the promotion circulation system. The thermal spraying electrothermal film producing device is high in automation degree, strong in practicability, good in safety performance, and reliable to run.

Description

A kind of thermospray Electric radiant Heating Film production unit
[technical field]
The utility model relates to production unit, relates in particular to a kind of thermospray Electric radiant Heating Film production unit.
[background technology]
Thermospray Electric radiant Heating Film production unit of the prior art, heating zone generally all are to adopt a warm area, and the momentary current impact capacity of anti-electrical network is more weak, and safety performance is bad, and is unreliable.
[utility model content]
The utility model provides a kind of thermospray Electric radiant Heating Film production unit, and its level of automation is high, and practical, safety performance is good, and is reliable.
The technical scheme of the utility model is:
A kind of thermospray Electric radiant Heating Film production unit; Comprise body of heater, advance the recycle system, atmosphere system, PLC and the time relay; Advance the recycle system to be arranged on the body of heater bottom, the delivery port of atmosphere system leads to body of heater, and said body of heater is divided into zone of transition, preheating zone, WS and cooling zone;
Wherein, be provided with two warm areas, be provided with three warm areas in the WS, in each warm area, be provided with measuring and controlling temp system and overtemperature alarm system in the preheating zone; In WS and preheating zone, the adjacent of cooling zone is respectively equipped with titanium plate shade, the spraying section also is provided with travel switch and automatically controlled nozzle in the WS;
The output terminal of the time relay and travel switch is connected with PLC respectively, and the control end of PLC is connected with titanium plate shade, automatically controlled nozzle, the propelling recycle system respectively.
Further, the slideway of said body of heater adopts mullite to process.
Further, wear nichrome wire in each warm area employing silica tube and heat up and down, the single-point temperature control, the spraying section is provided with the infrared measurement of temperature unit in the WS.
Further, said preheating zone and heating zone adopt mechanically made ceramic fibre plate to process.
Further, the back segment in the cooling zone is provided with aerofoil fan.
Further, connection and the outlet between each district of said body of heater adopts silicone rubber seal.
Further, the said propelling recycle system comprise main thruster, the inlet horizontal send the unit, vertically return the unit, the outlet the horizontal unit that send, be connected with PLC respectively; And in the propelling recycle system, be provided with the off-load securing system that overloads.
The body of heater of the utility model comprises zone of transition, preheating zone, WS and cooling zone, is provided with five warm areas, and each warm area is divided into groups to supply power by alternating current contactor respectively, can strengthen the momentary current impact capacity of anti-electrical network; And each warm area all is provided with measuring and controlling temp system and overtemperature alarm system, detects respectively and controls warm area separately, and when certain warm area temperature generation overheating problem, the overtemperature alarm system of corresponding warm area can send the sound and light alarm signal immediately, and safety performance is better, and is reliable.
[description of drawings]
Fig. 1 is the production unit structural representation in one embodiment of the utility model.
[embodiment]
Below in conjunction with accompanying drawing the specific embodiment of the utility model is done a detailed elaboration.
Like Fig. 1; The thermospray Electric radiant Heating Film production unit of the utility model; Comprise body of heater, advance the recycle system, atmosphere system, PLC and the time relay; Advance the recycle system to be arranged on the body of heater bottom, the delivery port of atmosphere system leads to body of heater, and said body of heater is divided into zone of transition, preheating zone, WS and cooling zone;
Wherein, Be provided with two warm areas in the preheating zone; Be provided with three warm areas in the WS, in each warm area, be provided with measuring and controlling temp system and overtemperature alarm system, detect respectively and control warm area separately; When certain warm area temperature generation overheating problem, the overtemperature alarm system of corresponding warm area can send the sound and light alarm signal immediately; Specifically can adopt a day island proper electricity SR4 intelligent temperature adjusting apparatus temperature control; Pid parameter is from adjusting; And have multinomial alarm and protection functions such as high temperature upper limit alarm, thermopair inefficacy indication, mode is the solid state relay zero trigger mode, and realizes the balance heating; Reducing to electrical network and all round interference of equipment, and the life-span of prolongation control device;
In WS and preheating zone, the adjacent of cooling zone is respectively equipped with titanium plate shade, the spraying section also is provided with travel switch and automatically controlled nozzle in the WS; The output terminal of the time relay and travel switch is connected with PLC respectively, and the control end of PLC is connected with titanium plate shade, automatically controlled nozzle, the propelling recycle system respectively.
Carry workpiece when push pedal and arrive WS spraying section triggering travel switch, PCL controls automatically controlled nozzle action, and spray time length is regulated control by the time relay, and titanium plate shade closure falls within the workpiece position simultaneously, effectively blocking-up spraying atmosphere diffusion.After spraying was accomplished, titanium plate shade was opened, and the exhaust electric butterfly valve is opened by force simultaneously, extracted poisonous atmosphere out burner hearth, handled the back discharging through several water spray.
Wherein, the atmosphere system feeds the intravital pressurized air of stove and is divided into into 2 the tunnel: 1. import 1 tunnel, form air curtain, and intercept extraneous air and get into; 2. export 1 the tunnel, form air curtain, intercept extraneous air and get into; Every road atmosphere shows actual flow by under meter.
In a preferred embodiment, the slideway of said body of heater adopts mullite to process.The work-ing life of burner hearth and evenly friction have been guaranteed.In addition, do not arrange heating unit in said zone of transition.
In a preferred embodiment, wear nichrome wire in each warm area employing silica tube and heat up and down, the single-point temperature control, the spraying section is provided with the infrared measurement of temperature unit in the WS, directly detects the temperature on glass pieces surface.
In a preferred embodiment, said preheating zone and heating zone adopt mechanically made ceramic fibre plate to process.The mechanically made ceramic fibre plate thermal capacitance is little, heating and cooling are fast, so temperature control is sensitive, and remarkable energy saving effect is arranged, and heat insulation effect is better.
During practical implementation, the leading portion in the cooling zone is not provided with warm area, adopts the nature cooling method, and the back segment in the cooling zone is provided with aerofoil fan, can the air blast cooling cooling.
In order to improve sealing effectiveness, connection and outlet between each district of said body of heater adopt silicone rubber seal.Whole burner hearth of the furnace body can adopt outer seal configuration, fills the novel nano lagging material between burner hearth and the housing, the outer coverboard of processing for high aluminium heat insulation material.
During practical implementation, the said propelling recycle system comprise main thruster, the inlet horizontal send the unit, vertically return the unit, the outlet the horizontal unit that send, be connected with PLC respectively, control by PLC; And in the propelling recycle system, be provided with overload off-load securing system, make that operation is safer, reliable.
Above-described the utility model embodiment does not constitute the qualification to the utility model protection domain.The modification of being done within any spirit and principle at the utility model, be equal to replacement and improvement etc., all should be included within the claim protection domain of the utility model.

Claims (7)

1. thermospray Electric radiant Heating Film production unit; It is characterized in that: comprise body of heater, advance the recycle system, atmosphere system, PLC and the time relay; Advance the recycle system to be arranged on the body of heater bottom; The delivery port of atmosphere system leads to body of heater, and said body of heater is divided into zone of transition, preheating zone, WS and cooling zone;
Wherein, be provided with two warm areas, be provided with three warm areas in the WS, in each warm area, be provided with measuring and controlling temp system and overtemperature alarm system in the preheating zone; In WS and preheating zone, the adjacent of cooling zone is respectively equipped with titanium plate shade, the spraying section also is provided with travel switch and automatically controlled nozzle in the WS;
The output terminal of the time relay and travel switch is connected with PLC respectively, and the control end of PLC is connected with titanium plate shade, automatically controlled nozzle, the propelling recycle system respectively.
2. thermospray Electric radiant Heating Film production unit according to claim 1 is characterized in that: the slideway of said body of heater adopts mullite to process.
3. thermospray Electric radiant Heating Film production unit according to claim 1 is characterized in that: wears nichrome wire in each warm area employing silica tube and heats up and down, and the single-point temperature control, the spraying section is provided with the infrared measurement of temperature unit in the WS.
4. thermospray Electric radiant Heating Film production unit according to claim 1 is characterized in that: said preheating zone and heating zone adopt mechanically made ceramic fibre plate to process.
5. thermospray Electric radiant Heating Film production unit according to claim 1, it is characterized in that: the back segment in the cooling zone is provided with aerofoil fan.
6. thermospray Electric radiant Heating Film production unit according to claim 1 is characterized in that: connection and outlet between each district of said body of heater adopt silicone rubber seal.
7. thermospray Electric radiant Heating Film production unit according to claim 1 is characterized in that: the said propelling recycle system comprise main thruster, the inlet horizontal send the unit, vertically return the unit, the outlet the horizontal unit that send, be connected with PLC respectively; And in the propelling recycle system, be provided with the off-load securing system that overloads.
CN2012200243832U 2012-01-17 2012-01-17 Thermal spraying electrothermal film producing device Expired - Fee Related CN202509128U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012200243832U CN202509128U (en) 2012-01-17 2012-01-17 Thermal spraying electrothermal film producing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012200243832U CN202509128U (en) 2012-01-17 2012-01-17 Thermal spraying electrothermal film producing device

Publications (1)

Publication Number Publication Date
CN202509128U true CN202509128U (en) 2012-10-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN2012200243832U Expired - Fee Related CN202509128U (en) 2012-01-17 2012-01-17 Thermal spraying electrothermal film producing device

Country Status (1)

Country Link
CN (1) CN202509128U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103145344A (en) * 2013-03-25 2013-06-12 江福兴 Electrothermal film spray coating device and spray coating method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103145344A (en) * 2013-03-25 2013-06-12 江福兴 Electrothermal film spray coating device and spray coating method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20121031

Termination date: 20140117